Related Manuals for Ingersoll-Rand Club Car Carryall 272
Summary of Contents for Ingersoll-Rand Club Car Carryall 272
- Page 1 2007 272 Utility Vehicles for Europe Gasoline Owner’s Manual Carryall 272 (Europe) Turf 272 (Europe)
- Page 3 NOTICE ® The Club Car Limited Two Year Warranty for 2007 Transportation And Utility Vehicles appears on the last pages of this manual. No other warranties, express or implied, are contained herein. Your authorized repre- sentative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehi- cle warranty registration form.
- Page 4 FOREWORD Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your invest- ment and ensure that your Club Car vehicle(s) provides years of reliable, superior performance by reading and following the maintenance instructions in this manual.
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Page 5: Table Of Contents
TABLE OF CONTENTS Vehicle Feature Identification ........................Safety Details ............................General Warnings ............................General Information ........................... Model Identification ............................ Controls and Indicators ..........................10 Seat Latch ..............................14 Pre-Operation and Daily Safety Checklist ....................14 Performance Inspection ..........................15 Driving Instructions ............................ 15 Loading and Unloading .......................... -
Page 6: Vehicle Feature Identification
Vehicle Feature Identification 272 GASOLINE VEHICLE Page 4 2007 Carryall 272/Turf 272 Gasoline Vehicle Owner’s Manual (Europe) - Page 7 Vehicle Feature Identification 272 GASOLINE VEHICLE SVP184001 IDENTIFICATION KEY (1) Driver/Passenger warning decal (24) Frame ground and governor warning decal (13) Brake pedal (2) Key switch (on frame) (3) Operating instructions decal (14) Horn bezel (25) Diode wiring decal (4) Differential lock control decal (15) Serial number (5) Bed load warning decal (16) Fuel gauge/hour meter...
- Page 8 Vehicle Feature Identification Page 6 2007 Carryall 272/Turf 272 Gasoline Vehicle Owner’s Manual (Europe)
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Page 9: Safety Details
Safety Details SAFETY DETAILS ý WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi- cle are preceded by the words DANGER, WARNING, or CAUTION. -
Page 10: General Warnings
General Warnings GENERAL WARNINGS The following safety statement must be heeded whenever the vehicle is being operated, repaired, or serviced. Vehicle feature identification information is also included beginning on page 4. Other specific safety state- ments appear throughout this manual and on the vehicle. ý... -
Page 11: General Information
General Information ý WARNING • Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch the vehicle frame, engine, or any other metal component. •... -
Page 12: Controls And Indicators
Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 8. ý WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not tamper with the governor. Doing so will void the warranty, as well as damage the engine and other components, and could result in property damage, personal injury, or death due to unsafe speeds. - Page 13 Controls and Indicators CAUT ION • Do not “rev” the engine for long periods of time while the Forward/Reverse handle is in the NEUTRAL position. Failure to heed this caution could result in damage to the unitized transaxle. • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop and the engine is at idle.
- Page 14 Controls and Indicators Figure 6 Brake Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 5). To slow or stop the vehicle, press the brake pedal (Figure 6). PARK BRAKE The park brake handle is located between the driver and passenger seats.
- Page 15 Controls and Indicators ELECTRIC BED LIFT The electric bed lift switch is located on the seat support panel, to the left of the choke (Figure 7). The bed lift is equipped with a key switch that locks the lift switch, minimizing unauthorized access to moving parts of the engine compartment.
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Page 16: Seat Latch
Seat Latch FUEL GAUGE/HOUR METER The vehicle is equipped with a fuel gauge and hour meter housed together at the lower left corner of the instrument panel. The fuel gauge operates when the key switch is in the ON position, and allows the operator to monitor the fuel level in the vehicle. -
Page 17: Performance Inspection
Performance Inspection • Hydraulic brakes: Check fluid level. See Master Cylinder on page 26. PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle’s controls and have read and understood the driving instructions, take the vehicle for a test drive. Use the following checklist as a guide to inspect your new vehicle and check daily for proper operation. - Page 18 Driving Instructions • No one under the age of 16 years should be allowed to drive the vehicle. • No more than one person per seat at one time. • Do not allow riders in the cargo bed. • For night use, the vehicle must be equipped with headlights, taillights, and reflectors. •...
- Page 19 Driving Instructions 4. Be sure passenger is seated and holding on to hand hold. Driver should have both hands on the steering wheel. 5. Make sure wheels are turned in desired direction and nothing is in your path. 6. Make sure the Forward/Reverse handle is in the NEUTRAL position. 7.
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Page 20: Loading And Unloading
Loading and Unloading LOADING AND UNLOADING ý WARNING • Firmly engage the park brake before loading the vehicle. • Do not allow riders in the cargo bed. • Reduce vehicle load and speed when driving up or down slopes or on uneven terrain. •... -
Page 21: Towing With The Vehicle
Towing with the Vehicle TOWING WITH THE VEHICLE ý WARNING • Never tow a vehicle or trailer on public streets or highways. • Normal vehicle operating speed should be reduced when towing. • Extreme caution should be used when towing. •... -
Page 22: Storage
Storage STORAGE See General Warnings on page 8. ý DANGER • Never attempt to drain gasoline when the engine is hot or while it is running. • Be sure to clean up any spilled gasoline before operating the vehicle. • Store gasoline in an approved gasoline container only. Store in a well-ventilated area away from sparks, open flames, heaters, or heat sources. - Page 23 Storage CLOSED (OFF) POSITION (SELECTOR IS ALIGNED WITH OFF MARKINGS ON THE SIDES OF VALVE) VIEWED FROM SELECTOR SIDE OF VALVE Figure 10 Fuel Shut-off Valve – Closed Position 6. To protect the engine, remove spark plug and pour 1/2 ounce (14.2 mL) of SAE 10 weight oil into the engine through the spark plug hole.
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Page 24: Maintenance
Maintenance 6. Perform the Pre-Operation and Daily Safety Checklist on page 14 and the Performance Inspection on page 15. PARTIALLY CLOSED POSITION FULL OPEN (ON) POSITION VIEWED FROM SELECTOR SIDE OF VALVE VIEWED FROM SELECTOR SIDE OF VALVE Figure 11 Fuel Shut-off Valve – Open Position Figure 12 Incorrect Fuel Shut-off Valve Setting MAINTENANCE To ensure trouble-free vehicle performance, it is very important to follow an established preventive mainte-... -
Page 25: Periodic Service Schedule
Periodic Service Schedule • For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all crush areas. Do not drop cargo bed;... - Page 26 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedule on page 25. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary.
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Page 27: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Accelerator push rod pivots, Dry Moly Lube (CCI P/N 1012151) operation, whichever mounts, and shifter cable pivots... -
Page 28: Master Cylinder
Master Cylinder MASTER CYLINDER Ful l Lev el Safe Le vel Lev el Figure 14 Brake Fluid Reservoir The master cylinder is located under the passenger seat toward the center of the vehicle (Figure 14, Page 26). Raise or remove the seat to check the brake fluid level. When checking the brake fluid, also inspect the following: •... - Page 29 Engine Oil Level Check 3. If the oil level is at or below the low level mark on the dipstick gauge, add oil until the level is between low and full levels (safe level). 4. Reinsert dipstick into the oil filler tube. NOTE: Properly recycle or dispose of used oil in accordance with local, state, and federal regulations.
- Page 30 Engine Oil Level Check ý WARNING • Do not attempt to change engine oil when the engine is hot or even warm. Engine oil can cause skin burns. • Wear safety glasses or approved eye protection when servicing the vehicle. Wear rubber gloves when handling oil drain plug, oil filter, and oil drain pan.
- Page 31 Engine Oil Level Check 12. Tighten the oil filter by hand until tight. Do not use a band wrench or channel lock plier to tighten. 13. Remove the dipstick and add engine oil into the dipstick port. Use a funnel or pour spout to direct the oil into the dipstick port.
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Page 32: Fueling Instructions
Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 8. ý DANGER • Turn the key switch to the OFF position before fueling. • Never pour gasoline into the fuel tank when the engine is hot or while it is running. •... -
Page 33: Battery
Battery BATTERY See General Warnings on page 8. ý DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries. -
Page 34: Cleaning The Vehicle
Cleaning the Vehicle ý WARNING • If battery wire terminals are damaged or corroded, they should be replaced or cleaned as necessary. Failure to do so may cause them to overheat during operation and could result in fire, property damage, or personal injury. Be sure battery clamp is properly tightened. -
Page 35: Subsequent Owner Registration
Subsequent Owner Registration SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Club Car, Inc., P.O. - Page 36 Vehicle Specifications SPECIFICATIONS DIMENSIONS/WEIGHT, Continued Governed RPM: FE400 Engine 3850 (±30) RPM Curb clearance circle (diameter) 24 ft. 1 in. (734 cm) Turning radius (per SAE J 695) 139.6 in. (355 cm) Intersecting aisle clearance 112.2 in. (285 cm) Floorboard height 17 in.
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Page 37: Wheel And Tire Installation
Wheel and Tire Installation WHEEL AND TIRE INSTALLATION NOTE: Upon vehicle delivery, the shipping wheel and tire assemblies must be replaced by the standard wheel and tire assemblies, which are delivered in the vehicle cargo bed. Do not remove the warning tag attached to the steering wheel until the shipping wheel and tire assemblies have been replaced by the standard wheel and tire assemblies. - Page 38 ® CLUB CAR LIMITED TWO YEAR WARRANTY FOR 2007 TRANSPORTATION AND UTILITY VEHICLES 1. WARRANTY: CLUB CAR, INC., (“CLUB CAR”) hereby warrants to the Original Retail Purchaser that its new 2007 Model Transportation and Utility Vehicles purchased from CLUB CAR or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below, subject to the provisions, limitations and exclusions contained in this limited warranty.
- Page 39 5. HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, CLUB CAR, INC., 4125 Washington Road, Evans, Georgia 30809, U.S.A., 706-863-3000.
- Page 44 Publication Part Number 103218317 Edition Code 0706A00000 Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...
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