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Summary of Contents for Ingersoll-Rand Club Car Turf 272 2007
- Page 1 2007 Utility Vehicles Gasoline Owner’s Manual Turf 272 Carryall 272 Carryall 472 XRT 1200 XRT 1200SE...
- Page 3 NOTICE The Club Car Limited Warranty for 2007 Transportation and Utility Vehicles and the California Emissions Con- trol Warranty Statement appear on the last pages of this manual. No other warranties, express or implied, are contained herein. Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form.
- Page 4 FOREWORD Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your invest- ment and ensure that your Club Car vehicle(s) provides years of reliable, superior performance by reading and following the maintenance instructions in this manual.
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Page 5: Table Of Contents
TABLE OF CONTENTS Vehicle Feature Identification ........................Safety Details ............................15 General Warnings ............................16 General Information ........................... 17 Model Identification ............................ 17 Controls and Indicators ..........................18 Seat Latch and Adjustment ........................22 Pre-Operation and Daily Safety Checklist ....................23 Performance Inspection .......................... - Page 6 Vehicle Feature Identification TURF 272 DIFFERENTIAL LOCK CONTROL DECAL OPERATING INSTRUCTIONS DECAL DRIVER/PASSENGER WARNING DECAL KEY SWITCH BED LOAD WARNING DECAL UNDERAGE FUEL SHUT-OFF WARNING DECAL VALVE LAMP (ON TOP OF SWITCH FUEL TANK) FUEL GAUGE/ HOUR METER LOW OIL WARNING LAMP SERIAL...
- Page 7 Vehicle Feature Identification TURF 272 GASOLINE WARNING DECAL BED LATCH WARNING DECAL (ON PASSENGER SIDE SEAT SUPPORT) PARK BRAKE FORWARD/REVERSE HANDLE CHOKE TRAILER HITCH DECAL (ON FRONT AND REAR RECEIVER HITCHES) ROTATING PARTS AND RECEIVER HOT MANIFOLD DECAL HITCH WINCH CABLE WARNING DECAL (FOR VEHICLES WITH WINCH ACCESSORY) (ON STARTER/GENERATOR...
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Page 8: Vehicle Feature Identification
Vehicle Feature Identification CARRYALL 272 DIFFERENTIAL LOCK CONTROL DECAL OPERATING INSTRUCTIONS DECAL DRIVER/PASSENGER WARNING DECAL KEY SWITCH BED LOAD WARNING DECAL UNDERAGE WARNING DECAL FUEL SHUT-OFF VALVE LAMP (ON TOP OF SWITCH FUEL TANK) FUEL GAUGE/ HOUR METER LOW OIL WARNING LAMP SERIAL... - Page 9 Vehicle Feature Identification CARRYALL 272 GASOLINE WARNING DECAL (ON PASSENGER SIDE SEAT SUPPORT) BED LATCH WARNING DECAL PARK BRAKE FORWARD/REVERSE HANDLE CHOKE TRAILER HITCH DECAL (ON FRONT AND REAR RECEIVER HITCHES) ROTATING PARTS AND RECEIVER HOT MANIFOLD DECAL HITCH WINCH CABLE WARNING DECAL (FOR VEHICLES WITH WINCH ACCESSORY) (ON STARTER/GENERATOR...
- Page 10 Vehicle Feature Identification CARRYALL 472 DIFFERENTIAL LOCK CONTROL DECAL OPERATING INSTRUCTIONS DECAL DRIVER/PASSENGER WARNING DECAL FUEL SHUT-OFF VALVE (ON TOP OF KEY SWITCH FUEL TANK) LOW OIL WARNING LAMP UNDERAGE WARNING DECAL BED LOAD WARNING DECAL LAMP SWITCH FUEL GAUGE/HOUR METER SERIAL NUMBER ACCELERATOR PEDAL...
- Page 11 Vehicle Feature Identification CARRYALL 472 BED LATCH WARNING DECAL GASOLINE WARNING DECAL ROTATING PARTS AND HOT MANIFOLD DECAL (ON PASSENGER SIDE SEAT SUPPORT) PARK BRAKE FORWARD/REVERSE (ON STARTER/GENERATOR AND ENGINE) HANDLE TRAILER HITCH DECAL (ON FRONT AND REAR RECEIVER HITCHES) RECEIVER HITCH WINCH CABLE WARNING DECAL...
- Page 12 Vehicle Feature Identification XRT 1200 DIFFERENTIAL LOCK CONTROL DECAL OPERATING INSTRUCTIONS DECAL DRIVER/PASSENGER WARNING DECAL KEY SWITCH BED LOAD WARNING DECAL UNDERAGE WARNING DECAL FUEL SHUT-OFF VALVE LAMP (ON TOP OF SWITCH FUEL TANK) FUEL GAUGE/ HOUR METER LOW OIL WARNING SERIAL LAMP...
- Page 13 Vehicle Feature Identification XRT 1200 GASOLINE WARNING DECAL (ON PASSENGER SIDE SEAT SUPPORT) BED LATCH WARNING DECAL PARK BRAKE FORWARD/REVERSE CHOKE HANDLE TRAILER HITCH DECAL (ON FRONT AND REAR RECEIVER HITCHES) ROTATING PARTS AND RECEIVER HOT MANIFOLD DECAL HITCH WINCH CABLE WARNING DECAL (FOR VEHICLES WITH WINCH ACCESSORY) (ON STARTER/GENERATOR AND ENGINE)
- Page 14 Vehicle Feature Identification XRT 1200SE DIFFERENTIAL LOCK CONTROL DECAL OPERATING INSTRUCTIONS DECAL DRIVER/PASSENGER WARNING DECAL FUEL SHUT-OFF VALVE (ON TOP OF KEY SWITCH FUEL TANK) LOW OIL WARNING LAMP UNDERAGE WARNING DECAL BED LOAD WARNING DECAL LAMP SWITCH FUEL GAUGE/HOUR METER SERIAL NUMBER ACCELERATOR PEDAL...
- Page 15 Vehicle Feature Identification XRT 1200SE BED LATCH WARNING DECAL GASOLINE WARNING DECAL ROTATING PARTS AND HOT MANIFOLD DECAL (ON PASSENGER SIDE SEAT SUPPORT) PARK BRAKE FORWARD/REVERSE (ON STARTER/GENERATOR AND ENGINE) HANDLE TRAILER HITCH DECAL (ON FRONT AND REAR RECEIVER HITCHES) RECEIVER HITCH WINCH CABLE WARNING DECAL...
- Page 16 Page 14 2007 Gasoline Utility Vehicle Owner’s Manual...
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Page 17: Safety Details
Safety Details SAFETY DETAILS ý WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi- cle are preceded by the words DANGER, WARNING, or CAUTION. -
Page 18: General Warnings
General Warnings GENERAL WARNINGS The following safety statements listed must be heeded whenever the vehicle is being operated, repaired, or serviced. Vehicle feature identification information is also included beginning on page 6. Other specific safety statements appear throughout this manual and on the vehicle. ý... -
Page 19: General Information
General Information ý WARNING • Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch the vehicle frame, engine, or any other metal component. •... -
Page 20: Controls And Indicators
Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 16. ý WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not tamper with the governor. Doing so will void the warranty, as well as damage the engine and other components, and could result in property damage, personal injury, or death due to unsafe speeds. -
Page 21: Forward/Reverse Control
Controls and Indicators CAUT ION • Do not “rev” the engine for long periods of time while the Forward/Reverse handle is in the NEUTRAL position. Failure to heed this caution could result in damage to the unitized transaxle. • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop. -
Page 22: Brake Pedal
Controls and Indicators Figure 5 Accelerator and Brake Pedals Figure 6 Brake Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 5). To slow or stop the vehicle, press the brake pedal (Figure 6). PARK BRAKE The park brake handle is located between the driver and passenger seats. -
Page 23: Differential Lock
Controls and Indicators DIFFERENTIAL LOCK ý WARNING • With the differential lock engaged, vehicle turning functions are greatly reduced. To prevent loss of vehicle control when differential lock is engaged, do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle. •... -
Page 24: Fuel Gauge/Hour Meter
Seat Latch and Adjustment FUEL GAUGE/HOUR METER A fuel gauge and hour meter are housed together at the lower left corner of the instrument panel. The fuel gauge operates when the key switch is in the ON position, and allows the operator to monitor the fuel level in the vehicle. -
Page 25: Pre-Operation And Daily Safety Checklist
Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. -
Page 26: Driving Instructions
Driving Instructions • Accelerator: After starting the engine with the key switch and placing the Forward/Reverse handle in the FORWARD position, the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed. When the pedal is released it should return to the original position and the engine should idle. -
Page 27: Starting The Vehicle
Driving Instructions ý WARNING • To help avoid possible injury to inattentive passengers and (or) damage to the vehicle, avoid sudden starts, sudden stops and abrupt turns. • To help avoid the possibility of losing control of or overturning the vehicle, reduce speed for adverse driving conditions such as wet grass or rough terrain. -
Page 28: Stopping The Vehicle
Bed Latch and Prop Rod STOPPING THE VEHICLE To stop the vehicle, release the accelerator pedal and press the brake pedal until the vehicle comes to a com- plete stop. See following WARNING and CAUTION. ý WARNING • Driving through water may affect the brakes. After driving through water, check effectiveness of the brakes by gently pressing the brake pedal. - Page 29 Bed Latch and Prop Rod Figure 10 Bed Latch – Turf 272/Carryall 272/XRT 1200 Figure 11 Prop Rod – Turf 272/Carryall 272/XRT 1200 ý DANGER • Use caution when working under bed. Be sure prop rod is secure. Otherwise the bed will fall, resulting in severe personal injury or death.
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Page 30: Front Shock Absorbers
Front Shock Absorbers FRONT SHOCK ABSORBERS The vehicle arrives from the factory with the front coil-over shocks pre-adjusted for optimum vehicle perfor- mance. We do not recommend adjusting the shock absorbers unless the vehicle will be equipped with a cab enclosure. -
Page 31: Towing With The Vehicle
Towing with the Vehicle Maximum payload capacity must be reduced accordingly when any option or accessory is installed on the vehicle. See following NOTE. NOTE: A standard Turf/Carryall 272 or XRT 1200 vehicle with a cab accessory weighing 235 lb. (107 kg) must reduce its maximum payload capacity by 235 lb. -
Page 32: Storage
Storage If the vehicle must be transported over long distances or on public highways, it should be transported on an approved trailer that has an approved load rating of per vehicle being transported. 2000 lb. (908 kg) NOTE: A two-car trailer should be rated at 2 x 2000 lb. = 4000 lb. (2 x 908 kg = 1816 kg). STORAGE See General Warnings on page 16. - Page 33 Storage 6. Drain carburetor and seal the fuel tank. 6.1. Turn the fuel shut-off valve to the closed (OFF) position (Figure 14) and run the engine until fuel remaining in the carburetor and fuel line is depleted and the engine stalls. 6.2.
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Page 34: Returning The Stored Vehicle To Service
Storage RETURNING THE STORED VEHICLE TO SERVICE 1. Make sure the key switch is in the OFF position and the Forward/Reverse handle is in the NEUTRAL position. Chock the wheels. 2. Access the battery compartment. See WARNING “For vehicles with cargo beds...” on page 16. •... -
Page 35: Maintenance
Maintenance FULL OPEN (ON) PARTIALLY CLOSED POSITION POSITION VIEWED FROM SELECTOR VIEWED FROM SELECTOR SIDE OF VALVE SIDE OF VALVE Figure 15 Fuel Shut-off Valve – Open Position Figure 16 Fuel Valve – Partially Closed Position MAINTENANCE See General Warnings on page 16. To ensure trouble-free vehicle performance, follow an established preventive maintenance program. -
Page 36: Periodic Service Schedule
Periodic Service Schedule ý WARNING • For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged. Do not close bed until all persons are clear of cargo bed area. -
Page 37: Regular Interval
Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change as or trained technician required. See Periodic Lubrication Schedule on page 36. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary. -
Page 38: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Accelerator push rod pivots, Dry Moly Lube (CCI P/N 1012151) operation, whichever mounts, and shifter cable pivots... -
Page 39: Master Cylinder
Master Cylinder MASTER CYLINDER Ful l Lev el Safe Le vel Lev el Figure 18 Brake Fluid Reservoir The master cylinder is located under the passenger seat toward the center of the vehicle (Figure 18). Raise or remove the seat to check the brake fluid level. When checking the brake fluid, also inspect the following: •... -
Page 40: Engine Oil And Filter Change
Engine Oil 2. Check oil by fully inserting the dipstick into the oil filler tube and immediately removing it. 3. If the oil level is at or below the low level mark on the dipstick gauge, add oil until the level is between low and full levels (safe level). -
Page 41: Drain Plug
Engine Oil 6. Clean the oil drain plug threads with solvent to remove oil and oil residue. Make sure that the compres- sion washer remains on the drain plug. 7. Use a 14 mm socket or box end (do not use an open end) wrench and replace the front oil drain plug, turning it clockwise, and tighten to 18 ft-lb (24.4 N·m). -
Page 42: Drain Pan
Engine Oil USED OIL FILTER Compress down. OIL DRIP GUARD DRAIN PAN SNUBBER BRACKET SNUBBER Figure 22 Compress Snubber Downward Figure 23 Remove Engine Oil Filter Figure 24 Coat Rubber Seal Figure 25 Add Engine Oil 13. Tighten the oil filter by hand until tight. Do not use a band wrench or channel lock plier to tighten. 14. -
Page 43: Oil Viscosity
Fueling Instructions 17. With the Forward/Reverse handle in the NEUTRAL position, start and run the engine for a few minutes. Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks. If leaks appear, begin with step 1 and repeat the appropriate step for either or both items to correct the problem. -
Page 44: Battery
Battery 1. Remove the passenger seat. 2. Remove fuel cap and fill tank with fresh unleaded gasoline only. See preceding DANGER and CAU- TION. NOTE: Whenever possible, avoid using oxygenated fuels and fuels that are blended with alcohol. Vehicles to be stored for extended periods should be prepared for storage as instructed. See Preparing the Vehicle for Extended Storage on page 30. - Page 45 Battery ý WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 29). Electrolyte level should be checked semiannually. 1.
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Page 46: Cleaning The Vehicle
Cleaning the Vehicle ý WARNING • If battery wire terminals are damaged or corroded, replace or clean them as necessary. Failure to do so may cause them to overheat during operation and could result in fire, property damage, or personal injury. Be sure battery hold-down clamp is properly tightened. -
Page 47: Electric Winch Accessory
Subsequent Owner Registration ELECTRIC WINCH ACCESSORY If your vehicle is equipped with an electric winch, read and follow all manufacturer safety warnings and instructions in the winch operator manual, as well as the following WARNING and CAUTION statements. Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote operation switch. -
Page 48: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS TURF 272 CARRYALL 472 SPECIFICATIONS CARRYALL 272 XRT 1200SE XRT 1200 POWER SOURCE Engine: 4-cycle OHV, 400 cc, 13 hp rated, single-cylinder, air-cooled, with pressure lubrica- • • tion system Fuel system: Side-draft carburetor with float bowl, fixed jets, fuel filters, and impulse fuel •... - Page 49 Vehicle Specifications TURF 272 CARRYALL 472 SPECIFICATIONS CARRYALL 272 XRT 1200SE XRT 1200 DIMENSIONS/WEIGHT, Continued Seat height 35 in. (89 cm) Load bed height 31.1 in. (79 cm) 48.8 x 49.8 x 9.3 in. 37.6 x 45.1 x 9.3 in. Load bed size (box bed inside dimensions) (121.9 x 126.4 x 24 cm) (96 x 115 x 23 cm)
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Page 50: Warranty
® CLUB CAR LIMITED TWO YEAR WARRANTY FOR 2007 TRANSPORTATION AND UTILITY VEHICLES 1. WARRANTY: CLUB CAR, INC., (“CLUB CAR”) hereby warrants to the Original Retail Purchaser that its new 2007 Model Transportation and Utility Vehicles purchased from CLUB CAR or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below, subject to the provisions, limitations and exclusions contained in this limited warranty. -
Page 51: How To Make A Warranty Claim
5. HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, CLUB CAR, INC., 4125 Washington Road, Evans, Georgia 30809, U.S.A., 706-863-3000. -
Page 52: California Emission Control Warranty Statement
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your new Club Car, Inc. ("CLUB CAR") vehicle engine complies with both the U.S. EPA and State of California emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board ("CARB") and CLUB CAR are pleased to explain the emission control system warranty on your 2007 vehicle engine. In California, new small off-road engines (SORE) must be designed, built and equipped to meet the State's stringent anti-smog standards. -
Page 53: Emission Control Information
EMISSION CONTROL INFORMATION Fuel Information 2.Exhaust Emission Control System acts or the causing thereof:(1) the removal or rendering inoperative by any person other than THIS VEHICLE IS CERTIFIED TO OPER- The exhaust emission control system applied for purposes of maintenance, repair, or replace- ATE ON UNLEADED REGULAR GRADE to this engine consists of a carburetor and an ment, of any device or element of design incor-... - Page 54 Your Comments Are Appreciated Please select your category: Distributor/Dealer Technician Individual Owner Golf Course Superintendent Other: _____________________ Club Car Associate/Representative In order to help us better serve you, please rate this publication in the following catgories: Good Average Excellent Fair Poor 1.
- Page 56 Publication Part Number 103218314 Edition Code 0706B1007A Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...
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