Related Manuals for Ingersoll-Rand Club Car XRT 1200 2006
Summary of Contents for Ingersoll-Rand Club Car XRT 1200 2006
- Page 1 2006 XRT 1200 and 1200SE Vehicles Gasoline Owner’s Manual XRT 1200 XRT 1200SE business...
- Page 3 NOTICE The Club Car® Limited Two Year Warranty for 2006 Transportation And Utility Vehicles appears on the last pages of this manual. No other warranties, express or implied, are contained herein. Your authorized repre- sentative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehi- cle warranty registration form.
- Page 4 FOREWORD Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your invest- ment and ensure that your Club Car vehicle(s) provides years of reliable, superior performance by reading and following the maintenance instructions in this manual.
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Page 5: Table Of Contents
TABLE OF CONTENTS Vehicle Feature Identification ........................Safety Details ............................General Warnings ............................10 General Information ........................... 11 Model Identification ............................ 11 Controls and Indicators ..........................12 Seat Latch and Adjustment ........................16 Pre-Operation and Daily Safety Checklist ....................16 Driving Instructions ............................ -
Page 6: Vehicle Feature Identification
Vehicle Feature Identification GASOLINE XRT 1200 DIFFERENTIAL LOCK CONTROL DECAL OPERATING DRIVER/PASSENGER WARNING INSTRUCTIONS DECAL DECAL ON START KEY SWITCH BED LOAD WARNING DECAL UNDERAGE WARNING DECAL FUEL SHUT-OFF VALVE LIGHT (ON TOP OF SWITCH FUEL TANK) FUEL GAUGE/ HOUR METER LOW OIL WARNING SERIAL... - Page 7 Vehicle Feature Identification GASOLINE XRT 1200 GASOLINE WARNING DECAL BED LATCH WARNING DECAL (ON PASSENGER SIDE SEAT SUPPORT) PARK BRAKE FORWARD/REVERSE CHOKE HANDLE TRAILER HITCH DECAL (ON FRONT AND REAR RECEIVER HITCHES) ROTATING PARTS AND RECEIVER HOT MANIFOLD DECAL HITCH WINCH CABLE WARNING DECAL (FOR VEHICLES WITH WINCH ACCESSORY)
- Page 8 Vehicle Feature Identification GASOLINE XRT 1200SE DIFFERENTIAL LOCK CONTROL DECAL OPERATING INSTRUCTIONS DECAL DRIVER/PASSENGER WARNING DECAL FUEL SHUT-OFF VALVE (ON TOP OF KEY SWITCH FUEL TANK) LOW OIL WARNING LIGHT UNDERAGE WARNING DECAL BED LOAD WARNING DECAL LIGHT SWITCH FUEL GAUGE/HOUR METER SERIAL NUMBER ACCELERATOR PEDAL...
- Page 9 Vehicle Feature Identification GASOLINE XRT 1200SE BED LATCH WARNING DECAL GASOLINE WARNING DECAL ROTATING PARTS AND HOT MANIFOLD DECAL (ON PASSENGER SIDE SEAT SUPPORT) PARK BRAKE FORWARD/REVERSE (ON STARTER/GENERATOR AND ENGINE) HANDLE TRAILER HITCH DECAL NOTICE (ON FRONT AND REAR RECEIVER HITCHES) RECEIVER HITCH...
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Page 10: Practice Safety
Practice Safety WARNING Rotating Parts Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual. -
Page 11: Safety Details
Safety Details SAFETY DETAILS ý WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi- cle are preceded by the words DANGER, WARNING, or CAUTION. -
Page 12: General Warnings
General Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or ser- viced. Vehicle feature identification information is also included beginning on page 4. Other specific safety statements appear throughout this manual and on the vehicle. ý... -
Page 13: General Information
General Information ý WARNING • Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch the vehicle frame, engine, or any other metal component. •... -
Page 14: Controls And Indicators
Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 10. ý WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not tamper with the governor. Doing so will void the warranty, as well as damage the engine and other components, and could result in property damage, personal injury, or death due to unsafe speeds. -
Page 15: Forward/Reverse Control
Controls and Indicators CAUT ION • Do not “rev” the engine for long periods of time while the Forward/Reverse handle is in the NEUTRAL position. Failure to heed this caution could result in damage to the unitized transaxle. • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop. -
Page 16: Brake Pedal
Controls and Indicators BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 5). To slow or stop the vehicle, press the brake pedal (Figure 6). Figure 5 Accelerator and Brake Pedal Figure 6 Brake Pedal PARK BRAKE The park brake handle is located between the driver and passenger seats. -
Page 17: Differential Lock
Controls and Indicators DIFFERENTIAL LOCK ý WARNING • With the differential lock engaged, vehicle turning functions are greatly reduced. To prevent loss of vehicle control when differential lock is engaged, do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle. •... -
Page 18: Headlight Control
Seat Latch and Adjustment HEADLIGHT CONTROL The headlight control is located on the instrument panel between the fuel gauge/hour meter and steering col- umn. Pull the headlight control knob out to turn the headlights on and push the knob in to turn the headlights off. -
Page 19: Performance Inspection
Pre-Operation and Daily Safety Checklist • Safety and information decals: Check to ensure that all safety and information decals are in place. See pages 4 through 7. • Tires: Check for proper tire pressure. Visually inspect tires for wear, damage, and proper inflation on a daily basis. -
Page 20: Driving Instructions
Driving Instructions DRIVING INSTRUCTIONS ý WARNING • Only licensed drivers should be allowed to drive this vehicle. • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • No one under the age of 16 years should be allowed to drive the vehicle. •... -
Page 21: Starting The Vehicle
Driving Instructions STARTING THE VEHICLE 1. Read safety warnings on dash and vehicle loading information located above pedals. 2. Be sure load, if any, is secure. 3. Study and understand controls. 4. Be sure all passengers are seated and holding on to hand holds. Driver should have both hands on the steering wheel. -
Page 22: Parking And Leaving The Vehicle
Bed Latch and Prop Rod PARKING AND LEAVING THE VEHICLE 1. After stopping the vehicle, set hand brake until it locks. Make sure it is fully engaged. This will prevent the vehicle from rolling. 2. Turn the key switch to the OFF position and place the Forward/Reverse handle in the NEUTRAL position. Remove the key and turn the fuel shut-off valve to the closed (OFF) position when the vehicle is not in use (Figure 14, Page 24). -
Page 23: Front Shock Absorbers
Front Shock Absorbers NOTE: The XRT 1200 vehicle is equipped with an automatically engaging prop rod (Figure 11), unless equipped with the electric bed lift accessory. Figure 12 XRT 1200SE Bed Latch Figure 13 XRT 1200SE Raised Bed FRONT SHOCK ABSORBERS The vehicle arrives from the factory with the front coil-over shocks pre-adjusted for optimum vehicle perfor- mance. -
Page 24: Towing With The Vehicle
Towing with the Vehicle Center and secure cargo as far forward as possible in the cargo bed. Do not overload the vehicle. See the fol- lowing chart for vehicle capacities. XRT 1200 XRT 1200SE Maximum payload capacity 800 lb. (363 kg) 500 lb. -
Page 25: Storage
Storage ý WARNING • Avoid sudden starts, sudden stops, and tight turns when towing. • Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts, or rolling backwards and stopping suddenly. Failure to heed this warning could cause the vehicle to overturn, possibly resulting in severe personal injury. -
Page 26: Preparing The Vehicle For Extended Storage
Storage PREPARING THE VEHICLE FOR EXTENDED STORAGE 1. Unload the vehicle so that tires are supporting only the weight of the vehicle. 2. Store vehicle in a cool, dry place. This will minimize battery self-discharge. If the battery appears to be weak, have it charged by a trained technician. -
Page 27: Returning The Stored Vehicle To Service
Storage 8. Batteries should be clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off bat- teries. -
Page 28: Maintenance
Maintenance 6. Completely open the fuel shut-off valve (Figure 15). Make sure the valve is fully open. A partially closed fuel shut-off valve combined with the use of the choke can result in a fouled spark plug and engine failure (Figure 16). -
Page 29: Periodic Service Schedule
Periodic Service Schedule ý WARNING • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair. The appropriate instructions must be used when performing maintenance, service, or accessory installation. -
Page 30: Regular Interval
Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedule on page 29. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary. -
Page 31: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Accelerator push rod pivots, Dry Moly Lube (CCI P/N 1012151) operation, whichever mounts, and shifter cable pivots... -
Page 32: Master Cylinder
Master Cylinder MASTER CYLINDER Ful l Lev el Safe Le vel Lev el Figure 18 Brake Fluid Reservoir The master cylinder is located under the passenger bucket seat toward the center of the vehicle (Figure 18). Raise or remove the seat to check the brake fluid level. When checking the brake fluid, also inspect the following: •... -
Page 33: Engine Oil And Filter Change
Engine Oil 3. If the oil level is at or below the low level mark on the dipstick gauge, add oil until the level is between low and full levels (safe level). full level safe level Level Level level Full Level Safe Level... - Page 34 Engine Oil 7. Use a 14 mm socket or box end (do not use an open end) wrench and replace the front oil drain plug, turning it clockwise, and tighten to 18 ft-lb (24.4 N·m). OIL FILTER DRAIN PAN DRAIN PLUG Figure 21 Engine Oil Drain Plug and Pan 8.
- Page 35 Engine Oil Figure 24 Coat Rubber Seal Figure 25 Add Engine Oil NOTE: An oil drip guard can be used to prevent excess oil from dripping into the engine base place. Use an empty quart (one liter) container and cut the bottom off at an angle, then slide the open area of the container up and under the oil filter prior to removing.
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Page 36: Oil Viscosity
Fueling Instructions OIL VISCOSITY Choose the viscosity according to the temperature as shown in the oil viscosity chart (Figure 26). ° ° ° ° ° ° ° -20 C -10 C 10 C SAE 40 SAE 30 SAE 10W-30/SAE 10W-40 °... -
Page 37: Battery
Battery NOTE: Whenever possible, avoid using oxygenated fuels and fuels that are blended with alcohol. Vehicles to be stored for extended periods should be prepared for storage as instructed. See Preparing the Vehicle for Extended Storage on page 24. 3. Replace fuel cap on the tank. Ensure cap is tightened securely. 4. - Page 38 Battery ý WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 29). Electrolyte level should be checked semiannually. 1.
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Page 39: Cleaning The Vehicle
Cleaning the Vehicle ý CAUT ION • If battery wire terminals are damaged or corroded, replace or clean them as necessary. Failure to do so may cause them to overheat during operation. Be sure battery hold-down clamp is properly tightened. Tighten to 12 ft-lb (16 N·m). A loose clamp may allow the battery to become damaged from vibration or jarring. -
Page 40: Electric Winch Accessory
Subsequent Owner Registration ELECTRIC WINCH ACCESSORY If your vehicle is equipped with an electric winch, read and follow all manufacturer safety warnings and instructions in the winch operator manual, as well as the following WARNING and CAUTION statements. Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote operation switch. -
Page 41: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS XRT 1200 XRT 1200SE POWER SOURCE Engine: 4-cycle OHV, 400 cc, 13 hp rated, single-cylinder, air-cooled, with pressure lubrica- • • tion system Fuel system: Side-draft carburetor with float bowl, fixed jets, fuel filters, and impulse fuel •... - Page 42 Vehicle Specifications SPECIFICATIONS XRT 1200 XRT 1200SE DIMENSIONS/WEIGHT, Continued Intersecting aisle clearance 112.2 in (285 cm) 120 in. (304 cm) Floorboard height 17 in. (43 cm) Seat height 35 in. (89 cm) Load bed height 31.1 in. (79 cm) 48.0 x 49.8 x 10.9 in. 37.6 x 45.1 x 9.3 in.
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Page 43: Warranty
® CLUB CAR LIMITED TWO YEAR WARRANTY FOR 2006 TRANSPORTATION AND UTILITY VEHICLES 1. WARRANTY: CLUB CAR, INC., (“CLUB CAR”) hereby warrants to the Original Retail Purchaser that its new 2006 Model Transportation and Utility Vehicles purchased from CLUB CAR or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below, subject to the provisions, limitations and exclusions contained in this limited warranty. - Page 44 5. HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, CLUB CAR, INC., 4125 Washington Road, Evans, Georgia 30809, U.S.A., 706-863-3000.
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Page 45: California Emission Control Warranty Statement
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your new Club Car, Inc. ("CLUB CAR") vehicle engine complies with both the U.S. EPA and State of California emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board ("CARB") and CLUB CAR are pleased to explain the emission control system warranty on your 2006 vehicle engine. In California, new small off-road engines (SORE) must be designed, built and equipped to meet the State's stringent anti-smog standards. -
Page 46: Emission Control Information
EMISSION CONTROL INFORMATION Fuel Information 2.Exhaust Emission Control System acts or the causing thereof:(1) the removal or rendering inoperative by any person other than THIS VEHICLE IS CERTIFIED TO OPER- The exhaust emission control system applied for purposes of maintenance, repair, or replace- ATE ON UNLEADED REGULAR GRADE to this engine consists of a carburetor and an ment, of any device or element of design incor-... - Page 48 Publication Part Number 102907512 Edition Code 0705B1007A Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...
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