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Summary of Contents for RUD TECDOS TM
- Page 1 RUD TECDOS TM Operating Instructions RUD TECDOS TM Operating Instructions Turning table for prototype tools Page 1 of 19 • • • • RUD Ketten Rieger & Dietz GmbH u. Co. KG Friedensinsel 73432 Aalen Germany www.rud.com...
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Page 2: Table Of Contents
Page 18 6. Replacing Worn Parts Page 19 Replacing the chain Page 19 Replacing the track wheels Page 19 Page 2 of 19 • • • • RUD Ketten Rieger & Dietz GmbH u. Co. KG Friedensinsel 73432 Aalen Germany www.rud.com... -
Page 3: Foreword
However, there may be a risk to life and limb for the user or a third party, or a risk of physical damage to the TECDOS TM and other equipment, if material is not processed correctly, or if the TECDOS TM is not used correctly. -
Page 4: Main Components Of The Tecdos Tm
Protective guard Turn-over frame in middle Figure 2 position Guard bracket The figures are functional or indicative. The figures refer to the TECDOS TM TM13/13-10. Optional accessories Page 4 of 19 • • • • RUD Ketten Rieger & Dietz GmbH u. Co. KG... -
Page 5: Detailed Illustration Of Base Frame
Limit switch The TECDOS TM is supplied as a fully assembled function-tested unit. It is ready for use immediately after its connection cable has been connected to the power supply (TM 08/13-10, TM 13/13-10, TM 15/20-16 und TM 15/20-20: CEE plug 16A, 400V – 50Hz; TM 20/25-25, TM 25/25-32, TM 25/25-40: CEE plug 32A, 400V – 50Hz;... -
Page 6: Operational Limits Of The Tecdos Tm
There is no need for operators to step onto the TECDOS TM to do so. The TECDOS TM can be used almost anywhere indoors. It can be moved easily from one location to another, using suitable handling equipment (for example, a fork lift truck) or a crane. -
Page 7: Safety Instructions
Hazardous electrical voltage warning. 2.2 General information These Operating Instructions describe the RUD TECDOS TM and how to use it. Compliance with these Operating Instructions is a requirement for problem-free operation and the meeting of any claims under warranty that might arise. You must read these Operating Instructions before using the TECDOS TM. -
Page 8: Maintenance And Servicing
For maintenance and cleaning, move the TECDOS TM to its middle position and use suitable lashings (e.g. RUD ICE-VSK with ICE fork-head ratchet chain tensioner) to secure it mechanically. Attach the lashing chains to ensure that the TECDOS TM is properly secured and cannot move in any direction (see Figure 4). -
Page 9: General Information
Comply with the general TECDOS component operating instructions for this chain drive. Functional description The TECDOS TM is designed to operate in a factory hall at ambient temperature. It is designed to rotate a prototype tool safely through 90°, without damaging the tool, for maintenance, assembly and disassembly. - Page 10 TECDOS TM Operating Instructions Example of a rotation process: Before rotation Middle position After rotation Figure 5 Page 10 of 19 • • • • RUD Ketten Rieger & Dietz GmbH u. Co. KG Friedensinsel 73432 Aalen Germany www.rud.com...
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Page 11: 4.1 Transportation
TECDOS TM while it is being transported. The different TECDOS TM models have different weights from each other (see table 2 on page 15). The TECDOS TM has two sets of fittings that enable it to be moved within the plant in two different ways: Fork insertion points for a fork lift truck Threaded holes for attachment points that are suitable for attaching a 4-strand stop chain. -
Page 12: Commissioning The Tecdos Tm
The first time the machine is used, check whether it works properly under no load and familiarise yourself with how the control unit works. Check that all the buttons for the TECDOS TM are working properly. The control unit has buttons and switches with these functions:... -
Page 13: Accident Or Fault Procedure
TECDOS TM Operating Instructions The TECDOS TM turn-over frame must be set to its middle position (position in which the machine is supplied) for commissioning. Set the toggle switch to its end position. Use both hands to operate the push-buttons. The turn-over frame moves to one of the two vertical positions shown in Figure 5. -
Page 14: Loading The Tecdos Tm
Loading the TECDOS TM The TECDOS TM is usually loaded by crane. The crane must be capable of lifting at least the TECDOS TM's operating load (compare the crane manufacturer's data plate with the TECDOS TM data plate). Only authorised and designated lifting gear are to be used. - Page 15 TECDOS TM Operating Instructions Do not use TECDOS TM machines to handle or move prototype tools that exceed the limits specified in Table 2. In case of doubt, contact RUD Ketten. It may be possible to define special regulations for particular types of use and enable the machines to be used in specific, pre-agreed conditions.
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Page 16: Turn-Over
If contact is interrupted, the process will also be interrupted. To resume the turn-over process, the operator must press and hold down both push-buttons again. The operator must remain at a safe distance from the TECDOS TM throughout the turn- over process. They must monitor the process carefully and be ready to interrupt it immediately if a problem occurs. -
Page 17: Lubricating Instructions And Recommended Lubricants
This oil can be purchased from the world-wide BP sales network and is available as a spray or in open containers. Page 17 of 19 • • • • RUD Ketten Rieger & Dietz GmbH u. Co. KG Friedensinsel 73432 Aalen Germany www.rud.com... -
Page 18: Setting And Tensioning The Chain Strands
TECDOS TM Operating Instructions Setting and tensioning the chain strands Before using the TECDOS TM for the first time, check the tension of the two chain strands and adjust them if necessary. Check the chain tension on the loaded and unloaded sides. No tools required. Simply pull on the chain at less than 90°... -
Page 19: Replacing Worn Parts
Then disconnect the chain-end attachments from the drive chain. You can then use a crane to lift the turn-over frame out of the TECDOS TM. You can now thread in the new chain. Reverse the sequence of steps to assemble the machine again. Comply with the appropriate Operating Instructions for the TECDOS OMEGA drive and the general operating instructions for TECDOS components.
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