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Nordcap M185 Service Manual

Vertical-type bottle coolers
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SERVICE MANUAL
VERTICAL-TYPE BOTTLE COOLERS

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Summary of Contents for Nordcap M185

  • Page 1 SERVICE MANUAL VERTICAL-TYPE BOTTLE COOLERS...
  • Page 2 Related Models: M185 MS185 M205...

  • Page 3: Table Of Contents

    Contents 1. Safety precautions and recommendations 2. Technical Specifications 2.1 General product appearance and specifications 2.2 Electrical parts and specifications 2.3 Temperature control and adjusting 3. Product labelling and descriptions 3.1 Type label and descriptions 3.2 Serial number expansion 3.3 Product model name expansion 4.

  • Page 4: Safety Precautions And Recommendations

    Safety precautions and recommendations 1. Deep freezer/ Cooler is set for 220-240 V 50 Hz network power. Use of incompatible voltage may cause deep freezer to become inoperable or fire. 2. Do not place the deep freezer / cooler under direct sunlight or within influence area of a stove, radiator, furnace, oven, heater or infrared.
  • Page 5 may damage the interior wall of your cooler/ freezer. This kind of improper use may cause gas leakage. also 16. Avoid any sharp and pointed object or overheated material from contacting with glass surface of glass-cover products as this may cause the glass to crack or break. (The option of glass cover may vary as per model.) 17.

  • Page 7: Technical Specifications

    2. Technical Specifications 2.1 General product appearance and specifications...
  • Page 8 Canopy Fan switch Thermostat Upper lighting * Right lighting Glass door Rack Handle Outer Body Shelf clip Lower blind Adjustable fixed foot...
  • Page 9 2.2 Compressor Models That Use Electrical Cooling Parts and Specifications MOTOR OIL TYPE COMPRESSOR WINDING STARTING RELAY OVERLOAD OVERLOAD OVERLOAD TYPE THERMAL THERMAL THERMAL POWER OFF POWER ON TEMPERATURE TEMPERATURE (°C) COMPRESSOR MAIN AUXILIARY CAPACITOR MODEL WINDING (Ω) WINDING (Ω) EMBRACOEMY311 RSIR Mineral, 150ml...
  • Page 10 Compressor connection Jiaxipera model:...
  • Page 11 Compressor connection Cubigel model:...
  • Page 13 Compressor connection Embraco model (EMT,NEU): A : Compressor B : Relay C : Thermal D : Thermal protection-connection cover E : Terminal housing protection cover F : Terminal connection kit G: M3,5x7 capacitor bracket connection screw H: M4 x 11 cable holder plastic screw I: M4 x 21 cable holder plastic screw J: Capacitor K : Capacitor bracket...

  • Page 14: Connection Type

    Connection Type...
  • Page 15 Compressor Connection Embraco model (EMY): A : Compressor B : PTC take-off relay C : Thermal E : Terminal housing protection cover F : Terminal connection kit G: M3, 5x7 connection screw H: M4 x 11 cable holder plastic screw I: M4 x 21 cable holder plastic screw...
  • Page 16 Connection type...

  • Page 17: Temperature Control And Adjusting

    2.3 Temperature Control and Adjustment Mechanical thermostat model:...
  • Page 18 MODES a) 1 (Min) position : keeps the freezer at the hottest value. The inner temperature of the cabin in this mode is around +10°C b) Off Mode: When the potentiometer is switched to Off by rotating it counter clockwise, cooling system turns off. c) 7 (Max) Mode : In this mode, the freezer continuously operates as quick freezing function.

  • Page 19: Product Labelling And Descriptions

    3. Product labelling and descriptions 3.1 Type label and descriptions 1. Product description code used in factory 2. The code by which we distinguish volume and energy class of home products and export products within Simfer and is also given in the technical table in user manuals.

  • Page 20: Serial Number Expansion

    3.2 Serial Number Expansion digit 10 Configuration code Numeric serial no. month year PU facility Packaging Automation automation code code 3.3 Product model name expansion BRAND CODE DESCRIPTION SIMFER CODE SİMFER SYD 150 MD DC IMFER ORIZONTAL REEZER (-16/-26) CABIN ETAL PRODUCT CASING SYD 210 MD DC...

  • Page 21: Product Assembly And Disassembly

    4. Product Assembly and Disassembly 4.1 Lighting Disassembly Part Name How to Descriptive images Power LED Unscrew the screws on the right and left of the power led plastic using a Phillips screwdriver and remove the plastic as shown in the figure. Disconnect the power LED cable by pressing the connector tab.
  • Page 22 Part Name How to Descriptive images Top-Side Lighting Socket Type Unscrew the upper lighting plastic are using a Phillips screwdriver. Remove the cover manually by holding from its rear and lift it up as shown in the picture.
  • Page 23 Lighting Socket Type-2 Remove the cover retainer plastics on both ends of the lighting socket using a Phillips screwdriver. Remove the transparent lighting plastic from the upper right and left corners by lifting it up using a flat screwdriver, then pull the cover out.
  • Page 24 Remove the LED bar by flexing the LED retainer out manually as shown in the figure.
  • Page 25 Disconnect the power LED bar cable on the canopy part by pressing the connector tab. Part Name How to Descriptive images Fluorescent To remove the fluorescence out of the socket, Lighting insert the flat screwdriver through the front part and then slightly press it upwards. Remove the fluorescent from the lighting socket by holding it from the protruding part.
  • Page 26 Pull out the fluorescent lamp socket to remove it from the fluorescence. Connect the white cables to one socket of the fluorescence and connect the red cables are to the other socket. Press the needle inwards through the opening on the side of the channels where the cables are connected, as you gently pull the cable out.

  • Page 27: Cooling And Electrical Parts Assembly And Disassembly

    4.2. Cooling and Electrical parts assembly and disassembly How to Descriptive images Part Name Compressor Electricity The compressor cover is opened by Connection pressing upwards from the downwards cable connection with a flat screwdriver. (the disassembly of the tab detail is explained on the compressor covers.
  • Page 28 There is a lock mechanism in the terminals connected to the compressor thermal relay. When removing the terminals, the latch, which is indicated with a blue arrow and located in the middle part of the terminal, is pushed downwards and the terminal is extracted.
  • Page 29 Part Name How to Descriptive images Compressor Move to the rear of the cabinet to Cover Plate remove the compressor cover plate.
  • Page 30 Part Name How to Descriptive images External Fan Remove the connectors on the external fan. Remove the screws using a Phillips screwdriver. Part Name How to Descriptive images Before vacuum charging or pipe replacement, cut Replacement the service pipe from a point 2-3 cm away from (Never use the weld using a pipe cutter.
  • Page 31 Part Name How to Descriptive images Condenser Replace the condenser using 7 piece socket wrench set. Part Name How to Descriptive images Roll Bond Cut the welds on the compressor and the Evaporator dryer using a pipe cutter and capillary cutter.
  • Page 32 ’ Remove the Roll Bond Evaporator s screws using a Phillips screwdriver.
  • Page 33 Part Name How to Descriptive images Internal Fan Cover Remove the internal fan cover using a Phillips screwdriver. Part Name How to Descriptive images Thermostat Remove the thermostat connectors on the removed internal fan cover. Remove the nut on the cover.
  • Page 34 Part Name How to Descriptive images Internal Fan Remove the connectors on the internal fan. Remove the internal fan using a Phillips screwdriver.
  • Page 35 Part Name How to Descriptive images Compressor Cut the welds using a pipe cutter. Remove the compressor cover. Remove the connectors. Remove the retaining rings on the compressor.
  • Page 36 Part Name How to Descriptive images Lower Blind Move to the front of the refrigerator and open the door. Once the door is opened, remove the two screws on the top using a cordless drill or a Phillips screwdriver. After the screws are removed, remove the lower louver by pulling it out towards yourself.
  • Page 37 Part Name How to Descriptive images Parts on the Unscrew the 2 screws on the compressor plate Compressor using a Phillips screwdriver or a cordless drill. Plate Lift up the compressor plate is towards yourself and pull it out.
  • Page 38 Part Name How to Descriptive images Before vacuum charging or pipe replacement, cut Replacemen the service pipe from a point 2-3 cm away from t (Never use the weld using a pipe cutter. welding or similar material) Part Name How to do Descriptive images Condenser Replace the condenser using...
  • Page 39 Part Name How to Descriptive images Compressor When the compressor is being replaced, cut the welds, remove 4 retaining rings. Then insert the flat screwdriver into the tab groove to remove the compressor cover. Push the screwdriver to the right to release the tab to the left.
  • Page 40 Replace the compressor by removing the connectors. Part Name How to Descriptive images Discharge Container Before replacing the Discharge Adapter Pipe Container or Discharge Container Adapter Pipe, cut the Discharge Container Adapter Pipe first with a pipe cutter 2-3 cm away from the welding point and unscrew the fixed sections on the discharge container using a Phillips...

  • Page 41: Evaporator-Fan-Thermostat Disassembly

    4.3. Evaporator-Fan-Thermostat Disassembly Part Name How to Descriptive images Hood Unscrew the hood using a Phillips screwdriver or a cordless drill. Part Name How to Descriptive images Thermostat The place where the thermostat is installed to the hood is unscrewed using a Phillips screwdriver or a cordless drill.
  • Page 42 Part Name How to Descriptive images Fan Assembly The fan assembly is unscrewed using a Phillips screwdriver or a cordless drill.
  • Page 43 Part Name How to Descriptive images Fin Evaporator Unscrew the rear louver using a and Exchanger Phillips screwdriver or a cordless drill. Cut the Exchanger Welds at a distance of 2- 3 cm from the welded using the Pipe Cutter and Capillary Cutter.
  • Page 44 Unscrew the connection screws of the fin evaporator using a Phillips screwdriver or a cordless drill.

  • Page 45: Roller Replacement Disassembly

    4.4. Roller Replacement - Disassembly Part Name How to Descriptive images Wheel Move to the rear of the cabinet in Replace order to remove the compressor cover ment plate.
  • Page 46 Part Name How to Descriptive images Wheel Bend the wheel pin fixing tab downwards Replace using a screwdriver. ment...
  • Page 47 Remove the wheel pin. After that the wheel can be removed. Part Name How to Descriptive images Install the new wheel and remount the wheel pin.
  • Page 48 Part Name How to Descriptive images Bend the wheel pin fixing tab back to its original position using screwdriver or pliers to secure the pin.

  • Page 49: Rollbond-Fan-Thermostat Disassembly

    4.5. Roll Bond-Fan-Thermostat Disassembly Part Name How to Descriptive images Roll Bond Cut the welds on the compressor and the Evaporator dryer using a pipe cutter and capillary cutter. ’ Remove the Roll Bond Evaporator s screws using a Phillips screwdriver.
  • Page 50 Part Name How to Descriptive images Internal Fan Cover Remove the internal fan cover using a Phillips screwdriver. Part Name How to Descriptive images Thermostat Remove the thermostat connectors on the removed internal fan cover.
  • Page 51 Remove the nut on the cover. Part Name How to Descriptive images Internal Fan Remove the connectors on the internal fan. Remove the internal fan using a Phillips screwdriver.
  • Page 52 Also remove the control panel connection screws using a flat screwdriver. Remove the control panel by pulling it towards yourself.
  • Page 53 Place the control panel on the cabinet without damaging the cables. 2. Step After removing the canopy plastic on canopy products and after removing the control panel on products with control panels, the cocking spring on doors shall be released. This process is not necessary on doors without cocking springs.
  • Page 54 make sure that the apparatus is fully inserted into the holes and that you hold the apparatus firmly. Release the spring by turning it slowly in the opposite direction of the spring installation. 3. Step Remove the bolts of the door upper hinge. CAUTION!!! When removing the upper hinge bolts, hold the door to prevent it from falling or seek...
  • Page 55 There are two types of bolts in the upper hinge: M5 allen-head bolt and M5 bolt. The M5 allen-head bolt shall be removed with 4 inch allen wrench. The M5 bolt shall be remove using the T25 torx bit. Remove the upper hinge. Remove the door by gently lifting it and releasing the door hinge hole from the lower hinge pin.
  • Page 56 Some models products upper hinge is installed as depicted in the side picture. When removing the door on these products, after loosening the cocking spring, the upper hinge shall be removed by removing the M5 torx bolts first as described above.
  • Page 57 After the new door is seated on the lower hinge pin, sort the upper hinge on the door and tighten the upper hinge bolts. 5 Step With the apparatus we use for releasing the spring we can also install the spring. Install the spring by turning it 2 turns to the right for the doors opening to the left and viceversa.
  • Page 59 On metal canopy products, place the canopy first. Tighten the upper and lower connection screws of the canopy.
  • Page 60 For products with a control panel, install the the control panel first, tighten the screws and install the screw plugs. Never interfere with a device filled with R600a and R290 gas CAUTION: with weld. If you are not able to cut the drier inlet pipe, ensure that the gas is discharged by gashing the drier body with side cutting pliers.
  • Page 61 M series (LED)

  • Page 62: Product Failure

    6. Product Failure 6.1 Device is not working or not Cooling Does not cool / Inadequate cooling Is the outlet live? Check Notify the the mains for Customer power (220- 240 v) (220- 240 v) Measure the voltage at the Does the Does the incoming...

  • Page 63: Device Runs Loudly

    6.2 Device runs loudly Abnormal noise/Noisy Operation appliance located Place the level appliance ground? on a flat and level surface Are the Rectify setting legs set? Are the compressor legs loose? Check and correct the compressor mounts and securing lugs. Are the legs of the condenser Rectify...
  • Page 64 6.3 Cooling system troubleshooting Symptom Reason Remedy Evaporator cooling System failed due to Discharge refrigerant from • decreases but heats up presence or formation of the cooler. Replace the drier, afterwards humidity. vacuum and then restore • Condenser heat is required amount of increasing refrigerant.

This manual is also suitable for:

Ms185M205

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