Page 1 SERVICE MANUAL INNER FINISHER MJ-1032/1036/1042 HOLE PUNCH UNIT MJ-6007/6011 Model: MJ-1032/1036/1042/6007/6011 Publish Date: March. 2012 File No. SME110008F0 R110421J4105-TTEC Ver06 F_2018-06...
Page 2 Other company names and product names in this manual are the trademarks of their respective companies. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved Under the copyright laws, this manual cannot be reproduced in any form without prior written permission...
Page 3 General Precautions for Installation/Servicing/Maintenance for the equipment The installation and service shall be done by a qualified service technician. 1. When installing the equipment to the MFP, be sure to follow the instructions described in the “Unpacking/Set-Up Procedure for the equipment” booklet which comes with each unit of the equipment.
Page 4 19.After completing installation, servicing and maintenance of the equipment, return the equipment to its original state, and check operation. 20.When the equipment is removed from the equipment due to malfunction or other reasons but no substitute machine is to be installed, be sure to remove all the installation hardware from the equipment as well.
Page 5 5.1.2 Stapling position adjustment ................5-2 5.1.3 Punch hole position adjustment................. 5-5 Electrical System (Hole Punch Unit Section) ..............5-6 5.2.1 Destination setting of hole punch control PC board........... 5-6 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 CONTENTS...
Page 6 7.5.1 Update of converter board (MJ-1032 only) ............7-2 7.5.2 Update of finisher control PC board (FIN) (MJ-1032 only) ........ 7-5 7.5.3 Update of finisher control PC board (FIN) (MJ-1036/1042 only) ....... 7-7 List of Solvents and Grease ....................7-8 7.6.1...
Page 7: Specifications
Without hole pinch unit: 3.0W or less, With hole pinch unit: 3.5W or less Appearance color Deep Violet Gray Jet black Stacking Type Facedown © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 1...
Page 8 (reference) LD, LG, 64 - 80g/m Paper COMPUTER, When reaching 250 13"LG, 8K sheets or 25 sets Stapling is not available for reused paper. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 2...
Page 9 4.5  2.5mm COMP 70.1 4mm UTER 176.1 4mm Fig. 1-3 4.5  2.5mm 76.5 4mm 182.5 4mm 4.5  2.5mm 39.0  4mm 16K-R 145.04mm © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 3...
Page 10 LD, LG, Paper COMPUTER, 81 - 90g/m 13"LG, 8K Paper 91 - 105g/ Paper Staple Loading exclusive cartridge Manual Stapling Function is not included MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 4...
Page 11 W 4.972 x D 18.240 x H 6.854 (inch) Weight Approx. 3.4kg (Approx. 7.50 lb.) Power supply DC24V10%, DC5V5% supplied from the Finisher Appearance color Deep Violet Gray Jet black © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 5...
Page 12 LG/LT-R/13”LG/8.5”SQ 108 mm / 4.25 in. COMPUTER 128.5 mm / 5.06 in. 8K/16K 135 mm / 5.31 in. 16K-R 97.5 mm / 3.84 in. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 6...
Page 13 Drawer bracket Screw: BID M3x4 8pcs 8pcs Harness clamp Consumables • Staple cartridge for the Finisher section exclusive cartridge (STAPLE-2400: 5,000staples X 3 cartridges /box) © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 7...
Page 14 5005AC 5005AC e-STUDIO2008A/2508A/3008A/3508A/4508A/ e-STUDIO2008A/2508A/3008A/3508A/4508A/ 5008A 5008A e-STUDIO3508LP/4508LP/5008LP e-STUDIO3508LP/4508LP/5008LP e-STUDIO 2010AC/2510AC e-STUDIO 2015AC/2515AC/3015AC/3515AC/ 4515AC/5015AC e-STUDIO2018A/2518A/3018A/3518A/3518A/ 4518A/5018A Notes Purchasing this is not possible after June, 2019. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 8...
Page 15: General Description
GENERAL DESCRIPTION Main Components Fig. 2-1 Stationary tray Upper cover Movable tray Rail Front left cover Staple unit Front cover Hole Punch Unit © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 GENERAL DESCRIPTION 2 - 1...
Page 16: Sectional View
Sectional View The Finisher consists of three sections: a finisher section [1], a Hole Punch Unit [2], and a receiving section [3]. Fig. 2-2 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved GENERAL DESCRIPTION 2 - 2...
Page 17 Staple unit clinching home position sensor Stack exit roller Stapling start position sensor Stationary tray Staple empty sensor Movable tray shift motor 1st transport motor Movable tray © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 GENERAL DESCRIPTION 2 - 3...
Page 18 Knurled roller home position sensor Punch unit setting sensor Front cover switch Punch unit destination detection sensor-1 Fan motor Punch unit destination detection sensor-2 Knurled roller shift solenoid MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved GENERAL DESCRIPTION 2 - 4...
Page 19 Electric Parts Layout 2.3.1 Finisher unit [A] Sensors and switches Fig. 2-5 Fig. 2-6 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 GENERAL DESCRIPTION 2 - 5...
Page 22: Symbols And Functions Of Various Components
Lifts up/down the knurled roller. 15-18 SOL4 Paddle solenoid Rotates the paddle. SOL5 1st flapper solenoid Drives the 1st flapper to switch the 17-13 transport path. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved GENERAL DESCRIPTION 2 - 8...
Page 23 Finisher. Front cover switch Cuts off the drive current (+24V) when 4-15 the opening status of the front cover is detected. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 GENERAL DESCRIPTION 2 - 9...
Page 24 Controls the Finisher. 10-28 7. PC board (Hole Punch Unit) Symbol Name Function Remarks Hole punch control PC board Controls the Hole Punch Unit. 4-21 Hole Punch Unit MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved GENERAL DESCRIPTION 2 - 10...
Page 25: Diagram Of Signal Blocks
[2] Finisher section [7] Sensors [3] Motors [8] Converter board (CNV) [4] Solenoids [9] Hole Punch Unit [5] Fans [10] Hole punch control PC board (HP) © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 GENERAL DESCRIPTION 2 - 11...
Page 27: Description Of Operations
* “Job offset” refers to an operation by which one stack of paper is slid forward and then the next stack is slid backward alternately before being exited so that the exited stacks will be easily sorted. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011...
Page 28 Paddle Punch waste full sensor Stack top detecting lever 1st flapper Movable tray paper exist sensor Exit roller of equipment Movable tray Entrance path sensor MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 2...
Page 30 [7] is rotated to scrape together paper [1] falling onto the movable tray [8]. The stack exit motor (M5) is stopped after the one rotation of the paddle [7]. Fig. 3-7 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 4...
Page 31 The stack top detecting lever [9] is ejected and the movable tray [8] is moved in accordance with the stack height. Fig. 3-8 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 5...
Page 32 [1] is received. Then the stack exit roller [5] is lowered while it is being driven to the paper exiting direction. Fig. 3-10 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 6...
Page 33 (M5) is stopped. The stack exit motor (M5) is driven to the scraping direction to scrape paper [1] together into the finishing tray [7]. Fig. 3-11 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 7...
Page 35 [9] is rotated to scrape together paper [1] falling onto the movable tray [10]. The stack exit motor (M5) is stopped after the one rotation of the paddle [9]. [10] Fig. 3-14 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 9...
Page 36 (13) The stack top detecting lever [11] is ejected and the movable tray [10] is moved in accordance with the stack height. [11] [10] Fig. 3-15 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 10...
Page 37 [1] is received. Then the stack exit roller [5] is lowered while it is being driven to the paper exiting direction. Fig. 3-17 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 11...
Page 38 Movement of steps 2 to 7 above is repeated until the number of stacks [1] on the finishing tray [7] reaches the specified number. Fig. 3-19 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 12...
Page 39 Fig. 3-20 (11) The stack exit roller [5] is moved to the paper exiting direction while it keeps nipping the stack [1]. Fig. 3-21 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 13...
Page 40 (14) The stack top detecting lever [12] is ejected and the movable tray [11] is moved in accordance with the stack height. [12] [11] Fig. 3-23 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 14...
Page 41 Finisher can receive paper [2] exited from the equipment. Fig. 3-25 [3] Entrance transport roller [4] 1st sub-path roller © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 15...
Page 42 The stack exit motor (M5) is driven at the same as the copying speed of the equipment until the trailing edge of the paper [2] has passed through the sub-path exit roller [5]. Fig. 3-27 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 16...
Page 43 The speed of the 2nd transport motor (M4) is changed to the same as the exiting speed of the equipment after the trailing edge of the paper [2] has passed through the sub-path exit roller [5]. Fig. 3-28 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS...
Page 44: Reversing Operation
The 1st flapper [1] is returned to its original position after the leading edge of the paper [4] has passed through the entrance transport roller [2]. Fig. 3-30 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 18...
Page 45: Stapling Operation
Remarks Staple unit sliding motor [3] Moves the staple unit front and rear sides. Stapler motor Moves the stapler. Fig. 3-31 [6] Paper exiting direction © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 19...
Page 46 [3] nips the stack. Then the finisher control PC board (FIN) moves the staple unit [4] to have it staple at the specified stapling position. Fig. 3-32 [5] Movable tray [6] Knurled roller [7] Trailing edge stopper Fig. 3-33 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 20...
Page 47 The staple empty sensor (S18) detects the presence or the absence of a staple cartridge and staples in the staple cartridge. Fig. 3-34 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 21...
Page 48 The figure below shows the stapling positions in each mode. [C-1] Front 1-point stapling (paper width: Larger than LT) [2] The stapling position is the same as the stapler waiting one. Fig. 3-35 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 22...
Page 49 [C-2] Front 1-point stapling (Paper width: Same or smaller than LT) [1] Staple unit [2] Stapling position [3] Stapler waiting position Fig. 3-36 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 23...
Page 50 Fig. 3-37 [C-4] Rear 1-point stapling (Paper width: Same or smaller than LT) [1] Staple unit [2] Stapling position [3] Stapler waiting position Fig. 3-38 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 24...
Page 51 [C-5] 2-point stapling [1] Staple unit [2] Stapling position [3] Stapler waiting position Fig. 3-39 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 25...
Page 52 Every sheet of paper transported to the sub-path is exited to the stationary tray. The stationary tray full detection sensor (S11) [1] is mounted on the stationary tray to detect the full status of paper. Fig. 3-40 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 26...
Page 53 The movable tray lifts itself up and down with the drive of the movable tray shift motor (M1) [2]. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 27...
Page 54 When the stacks of paper exited from the finishing tray are loaded on the movable tray, the stack top detection sensors detect the stack top, and then the movable tray shift motor (M1) [2] is driven to lower the movable tray. Fig. 3-41 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 28...
Page 55 (M12). The home position of the punch sliding unit is detected by the punch sliding unit home position sensor (S23). The punch unit sliding motor (M12) is a stepping motor. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011...
Page 56 [8] Trailing edge detection signal [4] Punch sliding unit home position detection signal [9] Punch waste full detection signal [5] Punch motor clock detection signal MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 30...
Page 57 A: Spiral cam at reset / home position [2] Sensor flag [6] Punches B: Spiral cam rotates 180 degrees in normal direction / hole made [3] Slide cam [4] Hole puncher © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 31...
Page 58 B: Spiral cam rotates 131.7 degrees in normal direction / 2-hole type holes made [3] Slide cam [7] Punches [4] Hole puncher for 3-hole type MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 32...
Page 59 Home position of hole puncher for 3-hole type [4] Hole puncher for 3-hole D: Spiral cam rotates 360 degrees in normal type direction / 3-hole type holes made © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 33...
Page 60 [4], the punch unit sliding motor (M12) [2] starts moving the punch sliding unit [1] to the front side. Fig. 3-47 [6] Paper exiting direction [7] Paper MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 34...
Page 61 [11] Horizontal registration detection sensor (B4, B5) [12] Horizontal registration detection sensor (LG, LT-R, A4-R) [13] Horizontal registration detection sensor (16K-R) [14] Horizontal registration detection sensor (B5-R) © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 35...
Page 62 The punch sliding unit returns to its home position and repeats steps 1 through 4 every time a sheet of paper is arrived, even if the sheets are transported continuously. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 36...
Page 63: Jam Detection
Fig. 3-50 [1] Entrance path sensor [2] Middle path sensor [3] Paper detection sensor [4] Finishing tray sensor [5] Sub-path sensor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS 3 - 37...
Page 64 The sub-path sensor (S8) does not detect paper after the entrance path sensor (S19) detects the paper and the 1st transport motor (M8) and the 2nd transport motor (M4) are driven at a specified period of time. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 38...
Page 65 An error occurs on the staple unit sliding motor (M7) during feeding. [O] Stack exit roller shift motor error An error occurs on the stack exit roller shift motor (M6) during feeding. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS...
Page 66 Fig. 3-51 [1] Equipment [2] Finisher control PC board (FIN) [3] Hole punch control PC board (HP) [4] Motors [6] Sensors [5] Solenoids [7] Logic system MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 40...
Page 67 Also a protection device is mounted in 24 V power supply for driving each motor and solenoid for overcurrent protection. It is fused in an overcurrent state. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DESCRIPTION OF OPERATIONS...
Page 68 A protection device is mounted in 24 V power supply for driving the punch motor (M11) and the punch unit sliding motor (M12) for overcurrent protection. It is fused in an overcurrent state. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 42...
Page 69: Disassembly And Installation
Upper cover (4) Lower cover in finishing section (2) Jam access knob (1) Figures in parentheses show the number of screws required for installation. Fig. 4-1 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 1...
Page 70 Remove 3 screws [3] and take off the front left cover [4] by releasing 2 hooks [7]. Fig. 4-3 Remove 1 screw [5] and take off the inner cover [6]. Fig. 4-4 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 2...
Page 71 Open the sub-path upper guide [1]. Remove 2 screws [2] and take off 2 caulking stud assemblies [3]. Fig. 4-6 Remove the sub-path upper guide [1]. Fig. 4-7 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 3...
Page 72 Disconnect the joint connector [3] and release the harnesses from 2 harness clamps [8]. Fig. 4-8 Place the Finisher upside down. Fig. 4-9 Remove 4 screws [4] and take off 2 tray covers [5]. Fig. 4-10 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 4...
Page 73 Remove 1 screw [1] and take off 1 caulking stud assembly [3]. Remove 1 stepped screw [4] and take off the stationary tray [2]. Fig. 4-12 Fig. 4-13 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 5...
Page 74 Remove 3 screws [1] and take off the rack assembly on the rear side [2]. Remove 2 stepped screws [3] and take off the lower cover in the finishing section [4]. Fig. 4-14 Fig. 4-15 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 6...
Page 75: Transport System
Remove 4 screws [2] and take off the board cover [3]. Fig. 4-17 Remove 2 screws [4] fixing the stapler through 2 access holes. Fig. 4-18 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 7...
Page 76 ( P. 4-3 "[C] Sub-path upper guide") Remove 2 screws [1] and take off the discharge brush bracket [2] of the stationary tray. Fig. 4-21 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 8...
Page 77 Remove 2 each of: pan head screws [7] and flange screws [66]. Then take off the sub-path guide assembly [8]. [64] [66] [65] [64] Fig. 4-23 (10) Remove 4 screws [9] and take off the sub-path guide bracket [10]. [10] Fig. 4-24 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 9...
Page 78 When assembling, be sure that tension to the timing belt is applied by the spring, and then the screws are tightened. [13] [18] [17] [15] [14] [17] [16] Fig. 4-26 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 10...
Page 79 [40], flange [41] and clip [42]. [42] [41] [40] [39] [38] [37] [35] [33] [32] [34] [33] [36] [27] [31] [28] [30] [29] Fig. 4-29 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 11...
Page 80 (23) Remove 1 each of: E-ring [53] and bushing [54]. (24) Remove 1 each of: clip [55] and bushing [56]. [49] [52] [50] [51] [54] [53] [55] [56] Fig. 4-32 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 12...
Page 81 [57] [59] [61] [58] [60] Fig. 4-34 (28) Remove 2 clips [73]. Then remove 2 parallel pins [74] from the stack exit unit [62]. Fig. 4-35 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 13...
Page 82 Take off the stack exit unit. ( P. 4-8 "[B] Stack exit unit") Remove 1 each of: clip [1] and bushing [2]. Remove 4 screws [3]. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 14...
Page 83 (11) Take off the transport rollers [16] and [17]. [14] [15] [16] [17] [13] [12] [11] [10] Fig. 4-39 (12) Take off the rear sub frame [18]. [18] Fig. 4-40 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 15...
Page 84 When assembling the gear [28], align its rib to the protrusion as shown in the figure. [50] [25] [24] [29] [26] [27] [28] Fig. 4-43 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 16...
Page 85 (23) Remove 2 screws [35] and take off 2 caulking stud assemblies [36]. (24) Take off the transport guide assembly [37] in the finishing section. [37] [36] [51] [34] [35] [33] [32] [30] [31] Fig. 4-45 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 17...
Page 86 ( P. 4-14 "[C] Transport unit in finishing section") Take off the movable tray. ( P. 4-4 "[D] Movable tray") Remove 4 screws [1] and take off the board cover [2]. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 18...
Page 87 (10) Remove 1 each of: spring [6], gear [7], clip [8] and bushing [9]. (11) Remove the E-ring [10] and bushing [11]. (12) Take off the exit roller assembly [12]. [10] [11] [12] Fig. 4-49 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 19...
Page 88 Remove 1 each of: clip [1], spring [2] and screw [3]. Disconnect 2 connectors and release the harnesses from the harness clamp. Then take off the sensor installation bracket [4] and the stack top detecting lever [5]. Fig. 4-51 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 20...
Page 89 Remove 4 screws [1] and take off the board cover [2]. Fig. 4-53 Disconnect 19 connectors from the finisher control PC board (FIN) [3] and remove 6 screws [4] to take it off. Fig. 4-54 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 21...
Page 90 Externals Front cover Receiving section inner cover (3) Reverse path guide (2) Figures in parentheses show the number of screws required for installation. Fig. 4-55 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 22...
Page 91 Fig. 4-56 Take off the front cover [1] by lifting it upward. Fig. 4-57 Remove 1 screw [3] and jam access knob [4]. Fig. 4-58 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 23...
Page 92 Remove the E-ring [5] and take off the jam access lever [6]. Fig. 4-59 Remove 3 screws [7] and take off the inner cover [9] by releasing 2 hooks [8]. Fig. 4-60 Fig. 4-61 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 24...
Page 93 Remove 2 screws [1] and take off the reverse path guide [2]. Fig. 4-62 Disconnect the connector and take off the entrance path sensor [3]. Fig. 4-63 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 25...
Page 94: Motors And Solenoids
Remove 3 screws [3] and take off the solenoid bracket [4]. Fig. 4-65 Remove 2 screws [5], 1 clip [14] and the lever [6]. Then take off the 1st flapper solenoid [7]. [14] Fig. 4-66 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 26...
Page 95 When assembling, be sure that the link lever [10] is inserted into the square hole of the 2nd flapper link [12]. [11] [10] [12] Fig. 4-68 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 27...
Page 96 Remove 4 screws [5] and the spring [6]. Then release the harnesses from the harness clamp [20] and pull out the motor unit [7]. [20] Fig. 4-71 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 28...
Page 97 Remove 3 screws [8] and take off the solenoid bracket [9]. Fig. 4-73 Remove 2 screws [10] and the belt [11]. Then take off the 1st transport motor [12]. [11] [10] [12] Fig. 4-74 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 29...
Page 98 When assembling, be sure that the link lever [15] is inserted into the square hole of the 2nd flapper link [17]. [16] [15] [17] Fig. 4-76 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 30...
Page 99 Remove 1 screw [7], the plate [8] and the bearing [9]. Remove 2 clips [10] and the bearing [11]. [10] [11] [7] [8] [9] Fig. 4-78 Take off the roller unit [12]. [12] Fig. 4-79 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 31...
Page 100 (center) [19] from the roller shaft [20], and 2 receiving rollers [21]. [21] [15] [21] [20] [19] [13] [16] [17] [17] [18] [18] [14] Fig. 4-80 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 32...
Page 101 Remove 1 screw [1] and the jam access knob [2]. Remove 1 E-ring [3], the Hold Punch Unit opening lever [4] and parallel pin [5]. Fig. 4-83 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 33...
Page 102: Drive Section
Take off the punch waste case. Remove 2 screws [1] and take off the cover [2] of the hole punch control PC board. Fig. 4-85 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 34...
Page 103 [9] [10] [10] Fig. 4-87 Remove 4 screws [11] and take off 2 fixing brackets [12] of the slide-roller. [11] [11] [12] [12] Fig. 4-88 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 35...
Page 104 Fig. 4-90 Disconnect 8 clamps [3] of the harness guide and 8 connectors. Remove 2 screws [4] and take off the harness guide [5]. Fig. 4-91 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 36...
Page 105 Remove 2 each of: screws [1] and screw covers [2]. Then take off the cover [3] of the trailing edge detection sensor board (light-receiving). Take off the trailing edge detection sensor board (light-receiving) [4] and disconnect 1 connector. Fig. 4-93 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 DISASSEMBLY AND INSTALLATION 4 - 37...
Page 106 Remove 2 screws [1] and take off the cover [2] of the trailing edge detection sensor board (light- emitting). Take off the trailing edge detection sensor board (light-emitting) [3] and disconnect 1 connector. Fig. 4-94 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 38...
Page 107 The alignment plate moves to the center. Adjustment direction Decreasing the value The alignment plate moves to the edge of paper. Increasing the value Decreasing the value Center position Center position Fig.5-1 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ADJUSTMENT 5 - 1...
Page 108 Decreasing the value The distance between the stapling position and the edge of the paper becomes shorter. Decreasing Center position Center position the value Increasing the value Fig.5-3 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENT 5 - 2...
Page 109 Decreasing the value The distance between the stapling position and the edge of the paper becomes longer. Decreasing Center position Center position the value Increasing the value Fig.5-5 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ADJUSTMENT 5 - 3...
Page 110 The stapling position moves farther to the rear side from the center position. Increasing Center position Center position the value Decreasing the value Increasing Center position Center position the value Decreasing the value Fig.5-7 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENT 5 - 4...
Page 111 The distance between the punch hole and the edge of the paper becomes shorter. Center position Center position Increasing Decreasing the value the value Increasing Decreasing the value the value Fig.5-8 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ADJUSTMENT 5 - 5...
Page 112 Refer to the table below for the destination settings. DIP switch Destination Number of punch holes MJ-6007E/6011E (Europe/Japan/China) 2 holes MJ-6007N/6011N (North America) 2/3 holes MJ-6007F/6011F (France) 4 holes MJ-6007S/6011S (Sweden) 4 holes MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENT 5 - 6...
Page 113: Troubleshooting
EA2D Finisher jam Paper Jam in Paper transport P. 6-7 (Finisher Finisher - Please jam in the finisher section) Clear Paper Path. (sub-path sensor) © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 1...
Page 114 P. 6-10 Finisher - Please motor home Clear Paper Path. position detection error: The detection of the home position of the stapler unit sliding motor ends abnormally. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 2...
Page 115: Service Call
Knurled roller shift P. 6-18 service call Contact Service solenoid Technician. abnormality CC94 Finisher related Fatal Error - Please Fan motor P. 6-19 service call Contact Service abnormality Technician. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 3...
Page 116: Diagnosis And Prescription For Each Error Code
Paper transport stop jam Check item Measures 1st transport motor (M8) Check if the electrical continuity of the coil is normal. If electricity is not abnormality conducted, replace the motor. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 4...
Page 117 Check if the conductor pattern on the LGC board is open circuited or short circuited. • Replace the LGC board. Parts to be replaced Remark Finisher control PC board (FIN) LGC board (LGC) © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 5...
Page 118 [EA2C] Paper transport jam in the Finisher (Entrance path - sub-path sensor) Classification Error content Paper jam in finisher section Paper transport jam in the Finisher (Entrance path - sub-path sensor) MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 6...
Page 119 (FIN): CN6, CN10, CN14, CN22) Finisher control PC board (FIN) If the error still occurs after replacing the sensor and the connector, replace abnormality the finisher control PC board (FIN). © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 7...
Page 120 If the error still occurs after replacing the sensor and the connector, abnormality exchange the finisher control PC board (FIN). [EA32] Finishing tray paper detection error Classification Error content Paper jam in finisher section Exit paper remaining jam MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 8...
Page 121 (FIN): CN17) Finisher control PC board (FIN) If the error still occurs after replacing the staple unit and the connectors, abnormality exchange the finisher control PC board (FIN). © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 9...
Page 122 OFF to one point where this sensor is turned ON after the staple unit sliding motor (M7) has been driven at the specified number of pulse. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 10...
Page 123 If the error still occurs after replacing the sensor and the connector, replace abnormality the hole punch control PC board. Finisher control PC board (FIN) Replace the finisher control PC board (FIN). abnormality © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 11...
Page 124: Finisher Related Service Call
Check item Measures Movable tray shift motor (M1) Check if the electrical continuity of the coil is normal. If electricity is not abnormality conducted, replace the motor. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 12...
Page 125 Faulty cables and connectors Check if the electrical continuity between the connector terminals is normal. If electricity is not conducted, replace the connectors. (Finisher control PC board (FIN): CN5, CN12) © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 13...
Page 126 [CB51] Staple unit sliding motor (M7) abnormality Classification Error content Finisher related service call Stapler shift home position error: The stapler is not at the home position. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 14...
Page 127 RAM. [CC02] Stack exit roller nip home position detection error Classification Error content Finisher related service call Stack exit roller nip home position detection error © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 15...
Page 128 Abnormality of paper detection sensors (S24 and S25) Error Timing of detection Paper detection sensor (S24/S25) The adjustment of the paper detection sensors (S24 and S25) has been adjustment error failed. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 16...
Page 129 Check if the electrical continuity between the connector terminals is normal. If electricity is not conducted, replace the connector. (Hole punch control PC board (HP): CN2, CN5, CN6, CN7, CN8) © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING...
Page 130 The knurled roller home position sensor (S10) does not detect that the knurled roller is at the upper position when the pressurization of stack exit movement is finished. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 18...
Page 131 The turning ON of the fan locking signal is detected consistently after the specified time A locking signal is not monitored from the start driving the motor until the specified time has passed. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 TROUBLESHOOTING 6 - 19...
Page 133: Other Errors
Other errors 1. Movable tray full still persists even after the paper removed Classification Error content Finisher related alarm Movable tray full Check item Measures Paper Remove all of paper on the movable tray. Movable tray lower limit sensor Measure the voltage on TP17 on the finisher control PC (S14) abnormality board (FIN).
Page 135 PC board (FIN). Parts to be replaced Remark Movable tray lower limit sensor (S14) Movable tray paper exist sensor (S9) Finisher control PC board (FIN) Cables MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 22...
Page 136 Applying EM-50L unit grease Paper detection sensor Minimum maintenance interval set for the Cleaning Wipe with a dry equipment cloth or alcohol © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 1...
Page 137: Firmware Update
Turn OFF the power of the connected equipment. Remove the finisher from the equipment. Remove 4 screws and take off the board cover. ( P. 4-21 "4.1.3 PC Boards (MJ-1032/1036/1042)") Install the finisher to the equipment. Remove the converter board from the equipment.
Page 138 Connect the 15-pin side of the harness jig for board connection (HRNS-CNV-DL-JIG) to the connector (CN8) [8] on the finisher control PC board (FIN). Fig. 7-3 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE...
Page 139 (16) Install the finisher to the equipment. (17) Remove the harness jig for board connection from the converter board. (18) Install the converter board in the equipment. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 4...
Page 140 7.5.2 Update of finisher control PC board (FIN) (MJ-1032 only) Install the ROM [2] in the download jig (K-PWA-DLM-320) [1]. Make sure that the type of the ROM and installation direction are correct. Fig. 7-5 [3] Connector [4] Mark for ROM installation direction [5] LED Turn OFF the power of the equipment.
Page 141 Is the download jig or the equipment damaged? Turn OFF the power of the equipment and disconnect the download jig. Install the download cover. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 6...
Page 142 Update of finisher control PC board (FIN) (MJ-1036/1042 only) Notes: For updating firmware of the finisher, refer to “FIRMWARE UPDATING” in the Service Manual for MFP. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 7...
Page 143 Synthetic oil for driving and sliding sections TSF451-1M Lubrication and sound-deadening Dimethyl silicon oil (GE Toshiba silicon) for driving and sliding sections MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 8...
Page 144: Electric Circuit
E 3 1 4 0 0 0 8 6 8 : G P 1 S 1 7 3 L C S 0 F YW : Yellow 1 7 3 9 7 7 - 5 2 9 2 1 6 1 - 5 Fig.8-1 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 1...
Page 145 Stack top detection sensor 2 Sub-path sensor Staple unit sliding home position sensor Movable tray paper exist sensor Finishing tray sensor Knurled roller home position sensor MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 2...
Page 146 Staple unit clinching home position sensor Stationary tray full detection sensor Stapling start position sensor Sub-path opening / closing sensor Staple empty sensor Stack exit roller home position sensor Stapler motor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 3...
Page 147 SOL1 Stack top detection solenoid 2nd transport motor SOL2 Trailing edge holding solenoid Stack exit motor Movable tray shift motor Stack exit roller shift motor Front alignment motor MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 4...
Page 148 D H B - P B 3 4 - S 1 3 N N - F A Fig.8-4 Finisher control PC board Fan motor Front cover switch SOL3 Knurled roller shift solenoid Staple unit sliding motor SOL4 Paddle solenoid © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 5...
Page 149 YW : Yellow SOL5 Fig.8-5 Jig PC board 1st transport motor Hole Punch Unit SOL5 1st flapper solenoid Receiving section Entrance path sensor Finisher control PC board MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 6...
Page 150 Hole punch control PC board Punch sliding unit home position sensor Punch motor clock sensor Punch shaft home position sensor (MJ-6007N only) Punch waste full sensor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 7...
Page 151 U L 1 0 6 1 A W G 1 8 Fig.8-7 Hole punch control PC board Punch motor Paper detection sensor (light-receiving) Punch unit sliding motor Paper detection sensor (light-emitting) MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 8...
Page 152: Circuit Diagram
TP59 R A 25 1 TP58 TP21 R 2 1 2 Fig.8-8 Finisher power supply section Converter board software overwriting Equipment communication Jig operation PC board © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 9...
Page 153 Front alignment plate home position sensor Stack top detection sensor 2 Rear alignment plate home position sensor Staple unit sliding home position sensor Knurled roller home position sensor MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 10...
Page 154 Sub-path opening/closing sensor Sub-path sensor Stack exit roller home position sensor Movable tray paper exist sensor Movable tray lower limit sensor Stationary tray full detection sensor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 11...
Page 155 U PAT H _ O P E N _ S E N S S G ND Fig.8-11 Staple unit improper clinching prevention sensor S16 Staple unit clinching home position sensor MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 12...
Page 157 P M O T _ E N C _ S E N S MCLK C N 20 PGND C N 20 S G N D S G N D Fig.8-13 Hole Punch Unit MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 14...
Page 158 S G N D S G N D S G N D Fig.8-14 SOL1 Stack top detection solenoid Movable tray shift motor SOL2 Trailing edge holding solenoid © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 15...
Page 159 S G N D S G N D S G N D S G N D Fig.8-15 Front alignment motor Staple unit sliding motor Rear alignment motor MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 16...
Page 160 S G N D S G N D S G N D S G N D Fig.8-16 2nd transport motor Stack exit roller shift motor Stack exit motor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 17...
Page 161 R 1 3 7 C 1 6 3 S G N D S G N D Fig.8-17 SOL3 Knurled roller shift solenoid Front cover switch SOL4 Paddle solenoid MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 18...
Page 162 S G N D S G N D S G N D S G N D Fig.8-18 Entrance path sensor SOL5 1st flapper solenoid 1st transport motor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 19...
Page 163 Punch motor clock sensor Hole punch slide unit home position sensor Punch waste full sensor Punch shaft home position sensor (MJ-6007N/6011N only) Rear punch shaft home position sensor MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 20...
Page 164 S W 1 * O E R 60 R 59 S W 1 S G N D S G N D Fig.8-20 Punch motor Punch unit sliding motor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 21...
Page 165 [N] Hole Punch Unit section (3) R A4 R A4 R A5 R A5 R A5 R A5 R 35 1 R A3 R A3 R A3 Fig.8-21 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 22...
Page 166 C N1 Y K _ P TR C N1 P T8 L E D1 L E D1 C N1 Fig.8-22 A: Light-emitting board B: Light-receiving board © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 23...
Page 167 [A] Finisher control PC board Fig.8-23 [B] Hole punch control PC board Fig.8-24 [C] Trailing edge detection sensor board (light-emitting) Fig.8-25 [D] Trailing edge detection sensor board (light-receiving) Fig.8-26 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 24...
Page 168 Rear alignment plate home RJHPS H: Home position position sensor Bit-2 Bit-3 PF Bit-4 Brake Stapler driven Staple jam released Brake Brake Bit-4 Bit-5 Raised Brake Lowered © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 25...
Page 169 / Punch shaft home position position sensor for NAD (MJ- 6007N/6011N only) Punch motor encoder MCLK CN20 Stack top detection solenoid S_SOL OUT H: ON Bit-1 Bit-2 Bit-3 MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 26...
Page 170 Peripheral ICs serial data E2P_DAC_JG_DI TXD / also used for A (7) Bit-0 Bit-1 Bit-2 Bit-4 Bit-6 PB Bit-6 Brake Punching Moved to home position Brake © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 27...
Page 171 Stapler motor ON / also used STPMOT_ON CN16 for A (20) D/A converter chip select *DAC_CS Bipolar motor drive standby STBY_BI_A mode-A Bipolar motor drive enable ENABLE_BI_A mode-A MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 28...
Page 172 E2P_DO E2PROM chip select E2P_CS Multiplexer-3 input signal MPX_IN3 Multiplexer-2 input signal MPX_IN2 Multiplexer-1 input signal MPX_IN1 1st fan drive output FAN1 CN15 OUT H: ON © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 29...
Page 173 R_STOP CN17 H: Stapler is at a prevention sensor position where MPX1 stapling is not allowed 1st fan operation lock alarm FAN_LOCK1 CN15 H: Lock detected MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 30...
Page 174 L: 24 V detected MPX3 Stationary tray full detection STRAY_FULL_SE CN10 L: Full sensor Sub-path sensor UPATH1 L: Paper exists Sub-path opening/closing U_OPEN CN10 H: Cover opened sensor © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 31...
Page 175 Punch motor normal rotation signal PANM_FWD H: ON Punch motor drive signal PANM_ON H: ON Punch motor reverse rotation signal PANM_REV H: ON Punch motor clock sensor MCLK MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 32...
Page 176 (MJ-6007N/6011N only) Rear punch shaft home position sensor REARS H: Home position Punch sliding unit home position sensor YHPS H: Home position Punch motor clock sensor MCLK © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 ELECTRIC CIRCUIT 8 - 33...
Page 178: Revision Record
In [CC54], the descriptions of the sensors have been changed. 6-17 In [CC60], “MJ-6007” has been added to “When MJ-6011 is installed”. 6-19 In [CC93], the error item has been added. © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved MJ-1032/1036/1042/6007/6011 REVISION RECORD...
Page 179 The wrong description has been corrected. (M10 -> M9) Ver.01 Ver.01 <2012.03.29> Page Contents Cover MJ-1036 has been added. MJ-1036 has been added. Accessories for MJ-1036 have been added. MJ-1036 has been added. MJ-1032/1036/1042/6007/6011 © 2011-2018 TOSHIBA TEC CORPORATION All rights reserved REVISION RECORD...
Page 181 1-11-1, OSAKI, SHINAGAWA-KU, TOKYO, 141-8562, JAPAN...

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