Bosch Climate 5000 Series Installation And Operating Instructions Manual
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Bosch Climate 5000 Series Installation And Operating Instructions Manual

Bosch Climate 5000 Series Installation And Operating Instructions Manual

Four way cassette ductless split air conditioner/heat pump
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Installation and Operating Instructions
Four Way Cassette Ductless Split Air Conditioner/Heat Pump
Climate 5000 Series - Gen 4

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Summary of Contents for Bosch Climate 5000 Series

  • Page 1 Installation and Operating Instructions Four Way Cassette Ductless Split Air Conditioner/Heat Pump Climate 5000 Series - Gen 4...
  • Page 2 Installation and Operating Instructions Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 3: Table Of Contents

    10.3 Connecting Tubing to Outdoor Unit 10.4 Pipe Insulation 11 Connecting Signal and Power Cables (Outdoor Unit) 11.1 How to Connect Wiring Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 4: Key To Symbols And Safety Instructions

    State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 5 Too much exposure to water can cause electrical components to short into the system. Do NOT use any other refrigerant type. circuit. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 6: For R454B Refrigerant Charge Amount And Minimum Room Area

    Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 7 The ventilation should safely disperse covered or enclosed. any released refrigerant and preferably expel it externally into the atmosphere. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 8 Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 9: Packing And Unpacking The Unit

    Using the packing belt if necessary. It is recommended to keep all packaging items in case you may need them in the future. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 10: Components

    See section 12.3 for Ø 12.7 (1/2in) Vapor side detail. Ø 16 (5/8in) Ø 3/4 (19mm) Table 4 10 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 11: Dimensions

    Wiring connection port 3-1/4 (82.8) 4-15/16 (125.3) 24-13/32 (620) 1-31/32 (50) Panel Figure 1 Dimensions in inches (mm) Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 11...

  • Page 12: 36K, 48K Models

    3.15 8.07 1.97 3.62 5.75 3.94 9.65 2.36 3.62 5.75 3.94 11.3 2.36 3.62 5.75 Table 6 12 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 13: Installation Summary

    (Page 28) (Page 28) Install the front panel Perform a test run (Page 28) (Page 28) Figure 3 Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 13...

  • Page 14: Unit Parts

    Illustrations in this manual are for explanatory purposes. The actual shape of your indoor unit may be slightly different. The actual shape shall prevail. 14 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 15: Indoor Unit Installation

    If the base is not strong enough to support the weight of the unit, the unit could fall out of place and cause serious injury. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 15...

  • Page 16: Applicable Models : 9K - 12K - 18K

    Figure 7 >1m / 39.4in >1m / 39.4in Figure 8 16 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 17: Applicable Models : 24K - 36K - 48K

    37.4in/950mm (Panel) Figure 10 >1m / 39in >1m / 39in >1m / 39in >1m / 39in Figure 11 Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 17...

  • Page 18: Installing The Indoor Unit

    Check if the unit is levelled at all four corners with a level measuring instrument or a water-filled vinyl tube as shown in figure 13. 18 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 19: Connecting The Drain Pipe

    Select converging drain pipes whose gauge is suitable for the operating Metal clamp capacity of the unit. Drain hose Insulation (field supplied) Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 19...

  • Page 20: Testing Of Drain Piping

    Fix the the conduit installation plate on the chassis of the unit. Chassis The conduit installation plate screws (not supply) Cord conduit The conduit installation plate Figure 19 20 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 21: Outdoor Unit Installation

    Protected from prolonged periods of direct sunlight or rain ◦ Where snowfall is anticipated, take appropriate measures to prevent ice buildup and coil damage. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 21...

  • Page 22: Install Drain Fitting

    If water drains too slowly, it can freeze in the hose and flood the unit. Figure 24 Base pan hole of outdoor unit Seal Seal Drain fitting Figure 25 22 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 23: Anchor Outdoor Unit

    Carefully lift the unit and place its mounting feet on the brackets. Then,bolt the unit firmly to the brackets. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 23...

  • Page 24: Unit Mounting Dimensions

    BMS500-AAM018-1CSXHD, BMS500-AAM027-1CSXHD BMS500-AAS048-1CSXLD, BMS500-AAM048-1CSXRD, 37.5"x 52.5"x 16.34" ( 952x1333x415) 25.0" (634) 15.9" (404) BMS500-AAM036-1CSXHD, BMS500-AAM048-1CSXHD Table 8 24 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 25: Rows Of Series Installation

    H: Unit height L: Height of the wall behind the unit A: Distance between unit and wall Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 25...

  • Page 26: Refrigerant Piping Connection

    Be extra careful not to damage, kink, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit. 26 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 27 Table 6. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 27...

  • Page 28: Connecting Piping To Indoor Unit

    Align the center of the two pipes that you will connect. See Figure 32. Indoor unit tubing Flare nut Pipe Figure 35 28 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 29: Connecting Tubing To Outdoor Unit

    Exposed piping may cause condensation or may cause Repeat Steps 3 to 6 for the remaining pipe. burns when touched. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 29...

  • Page 30: Connecting Signal And Power Cables (Outdoor Unit)

    Outdoor unit power wires connective wires (purchased seperately) Outdoor unit Indoor unit Circuit breaker (purchased seperately) Figure 43 30 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 31 Replace the wire cover on the side of the unit, and screw it in place. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 31...

  • Page 32: How To Connect Wiring

    (Tightening torque: 1.31N.m±10%). • When attaching the control box lid, make sure not to pinch any wires. 32 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 33 Make sure the cover closes tight. Incomplete connections could result in overheating, and in the worst case, electric shock or fire. C over Bolts Figure 46 Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 33...

  • Page 34: Evacuation And Charging Process

    34 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 35: Adding Refrigerant

    DO NOT remove refrigerant out of the equipment when linenset is shorter than 10ft (3meters). Use only recommended lineset minimum length of 10ft (3meters). Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 35...

  • Page 36: Panel Installation

    Loosen upper nut Gap not allowed Adjust lower nut Figure 51 Figure 54 36 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 37 After installation, the butt plugs of display, swing, water pump and other wire bodies must be placed in the electric control box. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 37...

  • Page 38: Electrical And Refrigerant Leak Checks

    All wiring must comply with local and national electrical codes and must be installed by a licensed electrician. 38 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 39: Troubleshooting

    Low ambient temperature protection(for some models) Indoor units mode conflict(Multi-zone) Table 16 For troubleshooting, please refer to the services manual. Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 39...

  • Page 40: Online Help Resources

    A protection feature prevents the air conditioner from being activated for approximately 3 minutes when it is restarted immediately after shut off . 40 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)

  • Page 41: Water Discharge Test

    Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 41...
  • Page 42 Installation and Operating Instructions NOTES: 42 | Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024)
  • Page 43 Installation and Operating Instructions NOTES: Bosch Climate 5000 Series Gen 4 Four Way Cassette Ductless Split Air Conditioner / Heat Pump - BTC 769203306 B (11.2024) | 43...
  • Page 44 United States and Canada Bosch Thermotechnology Corp. 65 Grove St. Watertown, MA 02472 Tel: 800-283-3787 www.bosch-homecomfort.us BTC 769203306 B / 11.2024 Bosch Thermotechnology Corp. reserves the right to make changes without notice due to continuing engineering and technological advances.

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