Bosch Climate 5000 Series Installation And Operating Instructions Manual
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Bosch Climate 5000 Series Installation And Operating Instructions Manual

Bosch Climate 5000 Series Installation And Operating Instructions Manual

Multi zone ductless air conditioner/heat pump
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Installation and Operating Instructions
Multi Zone Ductless Air Conditioner/Heat Pump
Climate 5000 Series - Gen 4

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  • Page 1 Installation and Operating Instructions Multi Zone Ductless Air Conditioner/Heat Pump Climate 5000 Series - Gen 4...
  • Page 2 Installation and Operating Instructions Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 3: Table Of Contents

    11 Electrical and Refrigerant Leak Checks 11.1 Electrical Safety Checks 11.2 Refrigerant Leak Checks 12 Test Run 12.1 Before Test Run 12.2 Test Run Instructions Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 4: Key To Symbols And Safety Instructions

    State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 5 Too much exposure to water can cause electrical components to short into the system. Do NOT use any other refrigerant type. circuit. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 6: For R454B Refrigerant Charge Amount And Minimum Room Area

    27K Regular BMS500-AAM027-1CSXRD 27K Max Performance BMS500-AAM027-1CSXHD 36K Regular BMS500-AAM036-1CSXRD 36K Max Performance BMS500-AAM036-1CSXHD 48K Regular BMS500-AAM048-1CSXRD 48K Max Performance BMS500-AAM048-1CSXHD Table 3 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 7 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 8 The ventilation should safely disperse covered or enclosed. any released refrigerant and preferably expel it externally into the atmosphere. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 9 The maximum number of pieces of equipment permitted to be stored together will be determined by local regulations. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 10: Components

    1/2”-->3/8” 8-733-962-700 BMS500-AAM027-1CSXHD 1/4”-->3/8” 1/2”-->5/8” 3/8”-->1/2” Max Performance 1/2”-->3/8” 8-733-962-701 BMS500-AAM036-1CSXHD 1/4”-->3/8” 1/2”-->5/8” 1/2”-->3/8” 1/4”-->3/8” 8-733-962-702 BMS500-AAM048-1CSXHD 1/2”-->5/8” 3/8”-->1/2” Table 7 10 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 11: Product Overview

    10. Drain hose, refrigerant connecting pipe 8. Stop valve 11. Connective cable 9. Fan hood 12. Stop valve 13. Fan hood Figure 1 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 11...
  • Page 12 All of the pictures in this manual are for demonstration purposes only. Your air conditioner may be slightly dierent, if similar in shape. 12 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 13 (Page 14) (Page 17) Perform a safety check Evacuate the refrigeration and test run system (Page 24) (Page 21) Figure 3 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 13...

  • Page 14: Installation Diagram

    Two of the A, B, and C air circulation pathways must be free from obstructions at all times. 14 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 15: Mulitzone Configuration Tables

    6+9+9 9+12 6+9+12 BMS500-AAM018-1CSXHD 9+18 6+9+18 8-733-962-699 9+24 6+12+12 12+12 6+12+18 12+18 9+9+9 12+24 9+9+12 18+18 9+9+18 9+12+12 12+12+12 Table 9 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 15...
  • Page 16 6+9+12+12 9+12+12 6+9+12+18 9+12+18 6+12+12+12 9+12+24 6+12+12+18 9+18+18 9+9+9+9 12+12+12 9+9+9+12 12+12+18 9+9+9+18 12+12+24 9+9+12+12 12+18+18 9+9+12+18 9+12+12+12 12+12+12+12 Table 11 16 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 17 9+12+12 6+9+12+12 9+12+18 6+9+12+18 9+12+24 6+12+12+12 9+18+18 6+12+12+18 12+12+12 9+9+9+9 12+12+18 9+9+9+12 12+12+24 9+9+9+18 12+18+18 9+9+12+12 9+9+12+18 9+12+12+12 12+12+12+12 Table 12 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 17...
  • Page 18 12+18+24 9+9+9+12 18+18+18 9+9+9+18 9+9+9+24 9+9+12+12 9+9+12+18 9+9+12+24 9+9+18+18 9+9+18+24 9+12+12+12 9+12+12+18 9+12+12+24 9+12+18+18 9+18+18+18 12+12+12+12 12+12+12+18 12+12+12+24 12+12+18+18 Table 13 18 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 19 6+12+12+12+18 9+18+18+18 9+9+9+9+9 12+12+12+12 9+9+9+9+12 12+12+12+18 9+9+9+9+18 12+12+12+24 9+9+9+9+24 12+12+18+18 9+9+9+12+12 9+9+9+12+18 9+9+9+12+24 9+9+9+18+18 9+9+12+12+12 9+9+12+12+18 9+12+12+12+12 9+12+12+12+18 12+12+12+12+12 Table 14 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 19...
  • Page 20 9+9+9+18+24 9+9+12+12+12+12 9+9+12+12+12 9+9+12+12+12+18 9+9+12+12+18 9+12+12+12+12+12 9+9+12+12+24 12+12+12+12+12+12 9+9+12+18+18 9+9+12+18+24 9+9+18+18+18 9+12+12+12+12 9+12+12+12+18 9+12+12+12+24 9+12+12+18+18 12+12+12+12+12 12+12+12+12+18 12+12+12+12+24 12+12+12+18+18 Table 15 20 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 21: Specifications

    Outdoor unit Indoor unit Max.Height difference Indoor unit 49ft(15m) 32.8ft(10m) 49ft(15m) Indoor unit Figure 5 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 21...

  • Page 22: Outdoor Unit Installation

    Protected from prolonged periods of direct sunlight or rain ◦ Where snowfall is anticipated, take appropriate measures to prevent Figure 8 ice buildup and coil damage. 22 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 23: Install Drain Fitting

    If water drains too slowly, it can freeze in the hose and flood the unit. Figure 9 Base pan hole of outdoor unit Seal Seal Drain joint Figure 10 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 23...

  • Page 24: Anchor Outdoor Unit

    Carefully lift the unit and place its mounting feet on the brackets. Then,bolt the unit firmly to the brackets. 24 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 25: Unit Mounting Dimensions

    (946 x 810 x 410) 37.5 x 52.5 x16.34 BMS500-AAM048-1CSXRD, BMS500-AAM048-1CSXHD 25.0 (634) 15.9 (404) (952 x 1333 x 415) Table 18 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 25...

  • Page 26: Rows Of Series Installation

    Table 19 Figure 13 H: Unit height L: Height of the wall behind the unit A: Distance between unit and wall 26 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 27: Connecting Multiple Capacity Indoor Units

    4 X 3/8" (Φ9.52mm) + 2 x 1/2" (Φ12.7mm) Table 21 Smallest capacity on port D Highest capacity on port A Figure 14 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 27...

  • Page 28: Refrigerant Piping Connection

    Be extra careful not to damage, kink, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit. 28 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 29 Clamp flaring block on the end of the pipe. The end of the pipe must extend beyond the edge of the flare form in accordance with the dimensions shown in the Table 23. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 29...

  • Page 30: Connecting Piping To Indoor Unit

    Excessive force can break the nut or damage the refrigerant piping. You must not exceed torque requirements shown in the table above. Indoor unit tubing Flare nut Pipe Figure 22 30 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 31: Connecting Tubing To Outdoor Unit

    For local insulation, be sure to insulate local piping all the way into the pipe connections inside the unit. Exposed piping may cause condensation or may cause burns when touched. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 31...

  • Page 32: Wiring

    Appliance Amps (A) Cable Size - AWG ≤ 7 7 - 13 13 - 18 18 - 25 25 - 30 Table 25 32 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 33: Wiring Diagrams

    Refer to the following figures for unit wiring . Run the main power cord through the lower line-outlet of the cord clamp. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 33...
  • Page 34 1(B) 2(B) 3(B) 1(C) 2(C) 3(C) 1(D) 2(D) 3(D) L1 L2 Model A Model B L1 L2 Model C Figure 31 34 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)
  • Page 35 1(D) 2(D) 3(D) 1(E) 2(E) 3(E) Model B Model A L1 L2 Model C One-six models: L1 L2 Model A Figure 32 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 35...

  • Page 36: Evacuation And Charging Process

    500 microns in one (1) minute. Once evacuation is complete, turn off the vacuum pump and micron gauge, and close the valves on the manifold gauge set. 36 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 37: Adding Refrigerant

    (Refer to table 20 for Indoor unit liquid BMS500-AAM036-1CSXHD 8-733-962-701 123ft (37.5m) line diameters) BMS500-AAM048-1CSXHD 8-733-962-702 148ft (45m) Table 26 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 37...

  • Page 38: Calculation Steps

    Total Zone Charge Amount = 16oz + 4.8oz + 4.8oz = 25.6oz 3. Step3: Calculate the additional refrigerant needed Additional Refrigerant Amount = 25.6oz – 15.68oz = 9.92oz 38 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 39: Electrical And Refrigerant Leak Checks

    WARNING Electrical hazard! All wiring must comply with local and national electrical codes and must be installed by a licensed electrician. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 39...

  • Page 40: Test Run

    Ensure the wind, noise, and water generated by the unit do not disturb your neighbors or pose a safety hazard. 40 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 41: Automatic Wiring/Piping Correction Function

    Ensure IDU and ODU have been powered up for at least 2 minutes. Press the check switch on the outdoor PCB board until the LED displays "CE". Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 41...

  • Page 42: Operating Condition

    Limit energy usage by using TIMER ON and TIMER OFF functions. • Do not block air inlets or outlets. • Regularly inspect and clean air filters. 42 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 43: Features And Operation

    Dust blowing out from the indoor unit. This happens when the air conditioner has not been used for a long time or during its first use. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 43...

  • Page 44: Troubleshooting

    Operation is erratic, unpredictable, or unit is • Disconnect the power, then reconnect. unresponsive • Press ON/OFF button on remote control to restart operation. Table 28 44 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 45: Troubleshooting Tips

    Alternatively, please visit our Service & Support webpage to find FAQs, videos, service bulletins, and more; www.boschheatingcooling.com/service or use your cellphone to scan the code below. Figure 37 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 45...

  • Page 46: Error Codes

    Compressor overcurrent failure PC AI Condensation protection of refrigerant pipe LC 06 High temperature protection of Invervter module (IPM) Table 30 46 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024)

  • Page 47: Disposal Guidelines

    Hazardous substances may leak into the ground water and enter the food chain. Disposing of this product correctly will help ensure that the waste undergoes the necessary treatment, recovery and recycling. Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump - BTC 769203312 A (12.2024) | 47...
  • Page 48 United States and Canada Bosch Thermotechnology Corp. 65 Grove St. Watertown, MA 02472 Tel: 800-283-3787 www.bosch-homecomfort.us BTC 769203312 A / 12.2024 Bosch Thermotechnology Corp. reserves the right to make changes without notice due to continuing engineering and technological advances.

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