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Related Manuals for KAKA Industrial BS-1810GC
Summary of Contents for KAKA Industrial BS-1810GC
- Page 1 METAL CUTTING BAND SAW MODEL:BS-1810GC Operation manual...
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Page 2: Table Of Contents
Table of contents General safety rules Production application and usage Technical specifications Transportation and installation Assembly and operation Maintenance Trouble shooting Hydraulic drawing & hydraulic component Electric diagram Exploded drawing and parts list... -
Page 3: General Safety Rules
1. General safety rules 1. 1 Know your bandsaw. Read the operator’s Manual carefully. Learn the operations, applications and limitation as well as the specific potential hazards peculiar to this band saw. 1. 2 This unit is equipped with a three prong (grounded) plug for your protection against shock hazards and should be plugged directly into a property grounded three prong receptacle. -
Page 4: Transportation And Installation
3. 1 Max.cutting range Unit：mm 90° 460X250 Right 45° 305X250 Right 60° 205X250 Left 45° 305X250 3. 2 Blade speed： 40/80 M/Min 50HZ 3. 3 Blade size： 27mmX0.9mmX3960mm 4. Transportation and installation 4.1 When transit the machine please make the balance of it，and please use crane or fork truck to transit, see following drawing：... -
Page 7: Assembly And Operation
5. Assembly and operation 5.1 Adjustment: After installation, please adjust the machine with following method before cutting: 5.1.1 Turn on the oil pump to make the clamping cylinder to the clamping position, system pressure to 6Mpa. Please adjust the sliding arm distance according with workpiece size, make the distance tighten for best guiding result. - Page 8 Oil filer point 5.2.2 Power on main switch. 5.2.3 Release the emergency stop switch on control panel. 5.2.4 Select manual on control panel.
- Page 9 5.2.5 Turn on Hydraulic on control panel. 5.2.6 Turn on Bow Up on control panel. Then the saw bow will rise. If not rise, please check the rotation direction of motor is correct or not. 5.2.7 Test the function of each button on the control panel one by one (except the Semi-Auto button) 5.2.8 Adjust the maximum opening height of the saw bow with a M8 wrench.
- Page 10 5.2.16 After cutting, blade stop running, saw bow rise, then clamping cylinder loosen, workpieces loosen and finish. Please repeat above action for cutting circle. 5.3 Vice Clamping Pressure Adjustment The saws is designed to cut down automatically when the clamping pressure reach the target figure (the original setting is 4Mpa.
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Page 11: Maintenance
6. Maintenance MAKE SURE THAT THE UNIT IS DISCONNECTED FROM THE POWER SOURCE BEFORE ATTEMPTING TO SERVICE OR REMOVE ANY COMPONENT! 6.1 Please always watch out if there is any part working abnormal, if so please solve the problem. 6.2 Please clean the chip often and carefully, otherwise it will block the blade tooth, influence cutting result and blade using life. - Page 12 5.Too much feeding Feeding 1.Worn out adjusting valve 1.Change the valve. fast 2.Worn out O-ring 2.Change the O-ring. Adjusting Spring inside the valve not work, or Change the spring or wash the speed no work worn out parts. Fault work 1.Valve core blocking.
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Page 13: Hydraulic Drawing
8. HYDRAULIC DRAWING... - Page 14 9. HYDRAULIC WIRING DIAGRAM...
- Page 15 Description Description Oil tank M5X85 Bolt...
- Page 16 Oil gauge Magnetic exchange valve M14X1.5 Nut M5X85 Bolt M8X50 Bolt Magnetic exchange valve Fixed plate Throttle valve Damping cushion M8X80 Screw Air filter AB-1162 Manifold block Motor Oil return pipe Drain line Pressure relay Variable vane pump Plug-in regulating valve block Outlet tube Threaded cartridge valve Switch...
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Page 17: Electric Diagram
10. Electric Diagram... -
Page 20: Exploded Drawing And Parts List
11. Exploded Drawing and Parts list 17（3） 16（3） 13（2） 19（2） 20（2） 3（12） 23（2） 24（2） 27（2） 8（2） 32（8） 53（3） 51（2） 9（6） 48（2） 51.1(2) 58（2） 36（2） 40（2） 59（4） 57.1（2） 37（2） 63（4） 60（4） 43（2） 29（4） 61（4） 45（4） 30（4） 42（4） 46（2） 39（2） 44（2） 28.1 47（2）... - Page 21 69（2） 68（4） 85（6） 86（6） 74（14） 87（3） 72（4） 88（3） 75（2） 94（2） 95（2） 106（4） 83（6） 107（2） 84.1 101（2） 93（2） 99(4) 91(2) 96（2） 90（2） 112（2） 97（4） 113（2） 156(2) 98（4） 155(2) 100（2） 109（3） 110（3） 118（4） 125(3) 119（4） 152.1 127（2） 128（2） 150（2） 149（2） 139（4) 132.1 140（4) 166（4）...
- Page 22 Description Description Handleφ170Xφ18 Grip block Sleeve Eccentric bushing Spring 40X20.5X2 Eccentric bushing Bearing AXK2035 Bearing 608-2Z Spring pin8X35 Bolt M6X30 Adjusting bar Bolt M6X25 Micro switch Bolt M8X25 Press plate Joint plate Bolt M10X20 Front seat adjustment Sliding stand Bolt M5X12 Saw bow 51.1 Washer 5...
- Page 23 Bolt M12X25 Cover for bearing Lower vise Bearing 32012 Ring 20 Ring Bearing 6204-2Z Bolt M10X20 Roller Shaft Shaft Screw Bracket 132.1 Bolt M8X10 Washer 12 Switch stand Bolt M12X25 Switch stand Lock seat Leg plate Lock handle Bolt M10X25 Screw Washer 10 Shaft seat...
- Page 24 Screw M8X12 Swinging arm Bolt M12X40 Screw M6X12 Washer 12 Screw M8X20 Fixed seat Square handle A120 Lock nut M12 Electrical operating box Washer M8 Screw M8X16 Spring washer M8 Nut M8 Screw M8X30 Panel Cover plate Screw M4X10...
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Page 25: Foundation Drawing
12. Foundation Drawing Note: This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation on notice. And please note the local voltage while operating this electric machine...
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