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NOTE: A printed copy of this document may not be the latest revision. It is the responsibility of the user to ensure that
the latest revision is used. The latest revision of this document may be printed from the AeroLEDs electronic document
repository. Revision history follows on page 2
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0107-0004 SunSpot 46-4000 Series Installation Rev_K.docx Page 1 of 10
Installation Instructions
Sunspot 46-4000 series
AeroLEDs, LLC
8475 W. Elisa St.
Boise, ID, 83709
208-850-3294
Name
Jennifer Blanchfield
Nate Calvin
Mark McCormack
04 December 2024
Intent
Installation and Operation Instructions
for the Sunspot 46-4000 series lights
Document Number
0107-0004
Revision
K
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Summary of Contents for Whelen Engineering Company AEROLEDS Sunspot 46-4000 Series
- Page 1 Installation Instructions Sunspot 46-4000 series AeroLEDs, LLC 8475 W. Elisa St. Boise, ID, 83709 208-850-3294 NOTE: A printed copy of this document may not be the latest revision. It is the responsibility of the user to ensure that the latest revision is used. The latest revision of this document may be printed from the AeroLEDs electronic document repository.
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Page 2: Revision Record
REVISION RECORD Rev Description Date Author Update Logo; Added P65 warning 12/04/2024 J. Blanchfield Updating Logo, wiring diagrams, and information add 07/20/2023 J. Blanchfield Updating ICA, Information and table adds 11/6/2020 J. Blanchfield Add 4582 light information 11/4/2020 J. Blanchfield Add 4522 light information 10/20/2020 J. -
Page 3: Table Of Contents
TABLE OF CONTENTS System Description ............................... 4 Model Numbers ................................4 Airworthiness Limitations ............................5 Installation ..................................5 Wiring Diagrams ................................8 0107-0004 SunSpot 46-4000 Series Installation Rev_K.docx Page 3 of 10... -
Page 4: System Description
System Description SunSpot™ 46 4000 series Landing and Taxi lights are designed as LED drop-in replacements for existing PAR46 light configurations. The SunSpot™ 46 is a two terminal light, with the -H versions including additional wires for integrated Pulse/WigWag mode to significantly increase recognition. -
Page 5: Airworthiness Limitations
Inputs Model Part Number Modes 14VDC 01-2230-4522 Landing Only 10.2A SunSpot 46-4522 10.2A Landing Mode 10.2A ≤10mA 01-2230-4522-H ≤10mA Pulse Mode 10.2A 28VDC* 01-2230-4554 Taxi Only 6.3A SunSpot 46-4554 Landing Mode 6.3A ≤10mA 01-2230-4554-H Pulse Mode 6.3A 01-2230-4580 Taxi Only 6.3A 6.3A SunSpot 46-4580... - Page 6 typically be used. Procedures contained herein are not intended to conflict with procedures set forth by aircraft OEM, nor do they supersede FAA approved manuals and FAA regulations. Installation Procedures Reference the airframe manufacturer’s maintenance manual to complete the following steps If the AeroLEDs light(s) chosen for installation are higher wattage than the light(s) being removed, ensure the Electrical Load is not appreciably affected and ensure that all circuit components (circuit breaker, wire, switches, relays, etc., as applicable) are appropriate for the...
- Page 7 a. Generate no objectionable glare to the pilot b. Do not adversely affect the pilot by halation c. Provide enough light for night operations, including hovering and landing d. Will not adversely affect any installed systems or equipment with EMI/RFI interference Record installation with appropriate logbook entry Note: The use of shielded cable is recommended although not required for installation.
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Page 8: Wiring Diagrams
Wiring Diagrams Wiring Diagram for Single Sunspot without Pulse A & T otes 1) crew terminals are not polarit sensitiv e Figure 5-1 Wiring Diagram for Single Sunspot with Pulse A & T A TER LA E otes 1) crew terminals are not polarit sensitiv e Figure 5-2... - Page 9 Wiring Diagram for Dual SunSpots with Pulse A TER LA E A & T A TER LA E otes 1) crew terminals are not polarit sensitiv e Figure 5-3 If lights are installed in close proximity (within two feet), install using an AeroLEDs sync circuit •...
- Page 10 Wiring Diagram for Four LED SunSpots with Pulse A TER LA E A TER LA E A & T A TER LA E otes 1) crew terminals are not polarit sensitiv e A TER LA E Figure 5-4 0107-0004 SunSpot 46-4000 Series Installation Rev_K.docx Page 10 of 10...
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