Related Manuals for Tsurumi Pump EPT Series
Summary of Contents for Tsurumi Pump EPT Series
- Page 1 EPT Series TRASH PUMP EPT3-50V EPT3-100V OPERATION, SERVICE, AND REPAIR MANUAL TSURUMI MANUFACTURING CO., LTD.
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Page 2: Limited Warranty
TSURUMI MANUFACTURING CO., LTD. (“TSURUMI”) warrants to the original end purchaser during the warranty period, every new TSURUMI pump or product to be free from defects in material and workmanship under normal use and service, when properly installed, used, and maintained (in accor- dance with Tsurumi’s Operation, Service, and Repair Manual) for a period of two years from the date... -
Page 3: Table Of Contents
TABLE OF CONTENTS Section/Title Page Introduction ............1-1. -
Page 4: Introduction
Tsurumi’s Operation, Service, and Repair Manual INTRODUCTION 1-1 Using Your Tsurumi Operation, Repair and Service Manual We thank you for purchasing a Tsurumi trash pump. We are sure that the trash pump you have select- ed will meet your portable pumping needs. This manual applies to the Tsurumi trash pumps listed below. -
Page 5: Be Sure To Read For Your Safety
Tsurumi’s Operation, Service, and Repair Manual Be Sure to Read for Your Safety Page 2 Introduction... - Page 6 Tsurumi’s Operation, Service, and Repair Manual WARNING Do not use the centrifugal pump for transferring oil, salt water, sea water, chemicals, corrosives, or organic solvents. Doing so can damage the pump components and may also lead to serious personal injury. Do not pump water containing corrosive chemicals or toxic substances.
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Page 7: Precauciones De Seguridad
Tsurumi’s Operation, Service, and Repair Manual español(es) ASEGÚRESE DE LEER ESTE MANUAL PARA SU SEGURIDAD • LA BOMBA CENTRÍFUGA ESTÁ DISEÑADA PARA DAR UN SERVICIO SEGURO Y CONFIABLE CUANDO SE OPERA SEGÚN LAS INSTRUCCIONES DEL MANUAL TÉCNICO SUMINISTRADO CON LA BOMBA CENTRÍFUGA . •... - Page 8 Tsurumi’s Operation, Service, and Repair Manual español(es) ADVERTENCIA No bombee líquidos por encima de 40 °C (104 °F). De lo contrario, podría dañar los componentes de la bomba o causar lesiones graves al operador. No utilice la bomba centrífuga para transferir aceite, agua salada, agua de mar, productos químicos, corrosivos o disolventes orgánicos.
- Page 9 Tsurumi’s Operation, Service, and Repair Manual français(fr) VEILLEZ À LIRE ATTENTIVEMENT POUR VOTRE SÉCURITÉ • LA POMPE CENTRIFUGE EST CONÇUE POUR GARANTIR UN FONCTIONNEMENT SÛR LORSQU'ELLE EST UTILISÉE SUIVANT LES INSTRUCTIONS DU MANUEL TECHNIQUE FOURNI AVEC LA POMPE CENTRIFUGE. • NE PAS UTILISER LA POMPE CENTRIFUGE AVANT D'AVOIR LU ET COMPRIS LES INSTRUCTIONS ET LE MANUEL DU FABRICANT DU MOTEUR.
- Page 10 Tsurumi’s Operation, Service, and Repair Manual français(fr) AVERTISSEMENT Ne pompez pas de liquides à plus de 40 °C (104 degrés F). Vous risqueriez d'endommager les composants de la pompe ou de blesser gravement l'opérateur. N'utilisez pas la pompe centrifuge pour transférer de l'huile, de l'eau salée, de l'eau de mer, des produits chimiques, des corrosifs ou des solvants organiques.
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Page 11: Specifications / Key Features
Tsurumi’s Operation, Service, and Repair Manual 1-3 Specifications / Key Features • Heavy-duty Briggs & Stratton Engine— proven reliability—quiet operation—efficient fuel consumption • Oil Level Sensor—prevents engine operation when oil level is low New Design Clean Out Cover— cover removes quickly for clean-out without the need to •... -
Page 12: Performance Curves
Tsurumi’s Operation, Service, and Repair Manual 1-4 Performance Curves Refer to the performance curves for the pumping capacity of EPT3 series trash pumps. EPT3-50V GROUP PERFORMANCE EPT3-100V MODELS EPT3-50V EPT3-100V (gal/min) INDIVIDUAL EPT3-50V PERFORMANCE MODELS EPT3-50V (gal/min) EPT3-100V INDIVIDUAL PERFORMANCE MODELS EPT3-100V Introduction... - Page 13 Tsurumi’s Operation, Service, and Repair Manual Priming Plug Engine Air Filter Discharge Fitting Engine Muffler Suction Fitting Casing Cover Clamping Knobs Engine Controls Fuel Tank Recoil Starter Briggs & Stratton Engine Vibration Tubular Isolation Frame Mounts Figure 1: Key Features of the Trash Pump Page10 Introduction...
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Page 14: Operating Instructions
Tsurumi’s Operation, Service, and Repair Manual OPERATING INSTRUCTIONS 2-1 Operating Controls A The trash pump is operated using the engine operating controls. The engine controls are located at the engine end of the pump frame. B The controls consist of a throttle lever (for speed control), choke lever (for cold weather starting), fuel shutoff lever (to prevent fuel spills), and a recoil starter (to turnover engine by hand). -
Page 15: Check Oil Level
Tsurumi’s Operation, Service, and Repair Manual SAE 30 - Below 40 °F (4 °C) the use of SAE 30 will result in hard starting. 10W-30 - Above 80 °F (27 °C) the use of 10W-30 may cause increased oil consumption. Check the oil level frequently. -
Page 16: Check Engine Fuel
Tsurumi’s Operation, Service, and Repair Manual Before adding or checking the oil ・Make sure the engine is level. ・Clean the oil fill area of any debris. ・See the Specifications section for oil capacity. NOTICE This engine was shipped from Briggs & Stratton without oil. Equipment manufacturers or dealers may have added oil to the engine. -
Page 17: Check Fuel Level
Tsurumi’s Operation, Service, and Repair Manual 2-4 Check Fuel Level A. If fuel level is low, refill with unleaded automotive gasoline. B. Fuel tank capacities are provided below: EPT3-50V 0.82 gal. EPT3-100V 1.53 gal. 2-5 Pre-Start Checks WARNING: • MAKE SURE YOU REVIEW EACH WARNING IN ORDER TO PREVENT FIRE HAZARD. •... -
Page 18: Using The Trash Pump
Tsurumi’s Operation, Service, and Repair Manual NOTE: ・ The choke may not be needed if the engine is warm or the air temperature is high. D. Turn the throttle lever to the ON position. E. Pull the starter grip lightly until resistance is felt, then pull briskly. NOTE: ・... -
Page 19: Troubleshooting
Tsurumi’s Operation, Service, and Repair Manual TROUBLESHOOTING The troubleshooting tables below can be used as a guide to isolate trash pump faults. Refer to these tables when the engine fails to start after several attempts. If, after following these procedures, the pump fails to start, contact the nearest Tsurumi generator dealer. -
Page 20: Maintenance
Tsurumi’s Operation, Service, and Repair Manual MAINTENANCE 4-1 Maintenance Schedule To maintain the trash pump in peak operating condition, observe and implement the maintenance and adjustment schedule in Table 4-1. Inspect and/or service the trash pump at the intervals shown in Table 4-1. -
Page 21: Changing Engine Oil
Tsurumi’s Operation, Service, and Repair Manual 4-2 Changing Engine Oil WARNING: ・RISK OF BURNS. USE CAUTION WHEN DRAINING HOT ENGINE OIL. HOT OIL MAY BURN. See Figure: 4-2,4-3,4-4 Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. -
Page 22: Air Cleaner Service
Tsurumi’s Operation, Service, and Repair Manual 4-3 Air Cleaner Service WARNING: ・ Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result. A dirty air cleaner will restrict airflow to the carburetor. To prevent degraded engine operation, service the air cleaner regularly. -
Page 23: Trash Pump Exploded Views
Tsurumi’s Operation, Service, and Repair Manual E. Check the gap (A, Figure 4-5) with a wire gauge (B). If necessary, reset the gap. Install and tighten the spark plug to the recommended torque. For gap setting or torque, see the Specifications section. -
Page 24: Replacement Of Mechanical Seal
Tsurumi’s Operation, Service, and Repair Manual 4-8 Replacement of Mechanical Seal WARNING: ・ THE SHIPPING WEGHT OF THE MODEL EPT3-SERIES PUMPS RANGES FROM 80 TO 160 POUNDS. TO AVOID PERSONAL INJURY, USE AN OVERHEAD LIFTING DEVICE OR GAIN THE ASSISTANCE OF ANOTHER PERSON TO LIFT THE PUMP ON AND OFF THE BENCH. - Page 25 Tsurumi’s Operation, Service, and Repair Manual View A: Remove casing cover View B: If liner is damaged, View C: Remove 3 screws to gain access to impeller — the remove 2 screws and to remove liner. Discard rotating member of the separate inner casing from old liner.
- Page 26 Tsurumi’s Operation, Service, and Repair Manual Pump Casing (6) Mechanical Seal (41) Shim (18) Flange Bolt (34) Spring Nut (37) (38) Screw (19) Washer Figure 4-5: Replacing Rotating Seal Member NOTE: Refer to View D for an illustration depicting the mating ring. Lubricate mating ring and cushion with ・...
- Page 27 Tsurumi’s Operation, Service, and Repair Manual IMPELLER IMPELLER O-RINGS MATING RING FRONT COVER CUSHION View D: Use water as a View E: Install seal in lubricant on mating ring pump casing (refer to and cushion. Put side of Figure 4-5) with seal mating ring with white driving tool driver.
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Page 28: Mechanical Seal
Tsurumi’s Operation, Service, and Repair Manual (1) CASING (4) VOLUTE CASING (6) MECHANICAL SEAL (5) WEAR PLATE (3) IMPELLER (41) IMPELLER SHIM (6-3) MECHANICAL SEAL -FIXED ELEMENT (1) CASING (3) IMPELLER (6-2) MATING (6-1) RUBBER RING-ROTATING CUSHION ELEMENT DETAIL VIE W Figure 4-5: Shimming Of Mechanical Seal Maintenance Page25... -
Page 29: Replacing Of Check Valve
Tsurumi’s Operation, Service, and Repair Manual Model Number Shim Thickness OD x ID Part Number EPT3-50V 0.3 mm (0.012 Inch) 20 x 18 mm 203100050 0.6 mm (0.024 Inch) (0.787 x 0.709 inch) 203100051 EPT3-100V 0.3 mm (0.012 Inch) * 22.2 mm (0.874 inch) 203100060 0.6 mm (0.024 Inch) 203100080... - Page 30 Tsurumi’s Operation, Service, and Repair Manual (13) Priming Plug and (12) O-Ring (14) Check Valve (7) Case (1) Casing (21) Rivet (17) Bolt (11) Plug and (23) Holder (10) O-Ring (24) Knob (20) Pin (22) Bolt Special Orientation: Make sure tab on check valve is at zero degrees (at top).
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Page 31: Storage Instructions
Tsurumi’s Operation, Service, and Repair Manual STORAGE 5-1. Procedures for Storing Pump WARNING: • To avoid severe burns or fire hazards, let the engine cool before transporting it or storing it indoors. • When transporting the pump, turn the fuel shutoff valve to the STOP position and keep the engine level to prevent fuel spillage. -
Page 32: Replacement Parts
Tsurumi’s Operation, Service, and Repair Manual REPLACEMENT PARTS 6-1 Introduction This section provides exploded view illustrations that show the replacement parts for Tsurumi Trash Pumps, Models EPT3-50V, and EPT3-100V. Also provided are parts listings that provide part number, description, and quantity. The item numbers shown on the illustrations correspond with the item numbers in the facing parts listing. -
Page 33: Exploded View/Parts Listing - Ept3-50V
Tsurumi’s Operation, Service, and Repair Manual Exploded View - Model EPT3-50V Trash Pump Replacement Parts Page 30... - Page 34 Tsurumi’s Operation, Service, and Repair Manual Parts Listing- Model ETP3-50V Trash Pump Ref. Part Ref. Part Number Description Description Number 203 000 650 Bolt, Hex Socket 200 201 140 Casing (STH-50) (M8 X 20 SUS) 200 201 240 Cover, Casing 203 100 130 Washer, Spring (Tsurumi Logo)
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Page 35: Exploded View/Parts Listing - Ept3-100V
Tsurumi’s Operation, Service, and Repair Manual Exploded View - Model ETP3-100V Trash Pump Replacement Parts Page 32... - Page 36 Tsurumi’s Operation, Service, and Repair Manual Exploded View - Model EPT3-100V Trash Pump Ref. Part Ref. Part Number Description Number Description 203 100 130 Washer, Spring 200 201 161 Casing (STH-100) (M8 SUS) 200 201 250 Cover, Casing 200 500 230 Handle, Drain (Tsurumi Logo) Cover...
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Page 37: Wheel Kit
WHEEL KIT PGWK-200 FITS TSURUMI PUMPS & GENERATORS Installation Instructions Product Features Safety Guidelines Operate the pump or DANGER generator on a level I DESIGNED FOR LIFELONG This manual contains information that is surface to prevent fuel spills. DURABILITY very important to know and understand. Before installation, I STATE-OF-THE-ART ADJUSTABLE... - Page 38 5. Once axle assembly (Ref. No. 1 and 2) STEP 1 - AXEL AND WHEEL INSTALLATION is in place, secure width adjustment by 1. Elevate pump or generator with a block tightening bolt (Ref. No. 12) and nut to allow enough clearance to assemble (Ref.
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