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Advanced Energy Ovation 35162 User Manual

Advanced Energy Ovation 35162 User Manual

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Ovation 35162 Generator
April 2008
57020107-00A
User Manual

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Summary of Contents for Advanced Energy Ovation 35162

  • Page 1 Ovation 35162 Generator April 2008 57020107-00A User Manual...
  • Page 3 User Manual Ovation 35162 Generator 57020107-00A...
  • Page 4 ® Advanced Energy 57020107-00A...

  • Page 5: Disclaimer And Limitation Of Liability

    Industries, Inc. All Rights Reserved. DISCLAIMER AND LIMITATION OF LIABILITY The information contained in this manual is subject to change by Advanced Energy Industries, Inc. without prior notice. Advanced Energy Industries, Inc. makes no warranty of any kind whatsoever, either expressed or implied, with respect to the information contained herein.

  • Page 6: Customer Feedback

    -480™ is a trademark of the Tru Corporation. CUSTOMER FEEDBACK Advanced Energy’s technical writing staff has carefully developed this manual using research-based document design principles. However, improvement is ongoing, and the writing staff welcomes and appreciates customer feedback. Please send any comments on the content, organization, or format of this user manual to: •...

  • Page 7: Table Of Contents

    Ovation 35162 Generator Table of Contents Chapter 1. Safety and Product Compliance Guidelines Important Safety Information ......... 1-1 Danger, Warning, and Caution Boxes in the Manual .
  • Page 8 ® Advanced Energy User Port ............4-2 User Port Connector .
  • Page 9 Ovation 35162 Generator Spacing Requirements ......... . 5-1 Installation Requirements .
  • Page 10 ® Advanced Energy Table of Contents 57020107-00A...
  • Page 11 Ovation 35162 Generator List of Figures Figure 1-1. Interlock circuit ..........1-10 Figure 2-1.
  • Page 12 ® Advanced Energy List of Figures 57020107-00A...
  • Page 13 Ovation 35162 Generator List of Tables Table 1-1. Hardware interlocks and limiting conditions ......1-9 Table 3-1. Physical specifications ......... 3-1 Table 3-2.
  • Page 14 ® Advanced Energy List of Tables 57020107-00A...

  • Page 15: Chapter 1. Safety And Product Compliance Guidelines

    Guidelines IMPORTANT SAFETY INFORMATION ® To ensure safe installation and operation of the Advanced Energy Ovation generator, read and understand this manual before attempting to install and operate this unit. At a minimum, read and follow the safety instructions and practices documented under “Safety Guidelines”...

  • Page 16: Danger, Warning, And Caution Boxes In The Manual

    IN THE MANUAL This symbol represents important notes concerning potential harm to people, this unit, ® or associated equipment. Advanced Energy includes this symbol in Danger, Warning, and Caution boxes to identify specific levels of hazard seriousness. DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

  • Page 17: Interpreting Product Labels

    Ovation 35162 Generator • Ensure that all cables are properly connected. • Verify that input line voltage and current capacity are within specifications before turning on the power supplies. Refer to the electrical specifications in the User Manual for more information.
  • Page 18 ® Advanced Energy Electrocution hazard No user-serviceable parts Heavy object – can cause muscle strain or back injury Heavy object – do not lift manually Nonionizing radiation NRTL: CSA is a Nationally Recognized Testing Laboratory Refer to manual for more...

  • Page 19: Product Compliance

    Ovation 35162 Generator Short circuit protected SEMI S2 compliant PRODUCT COMPLIANCE The following sections include information about unit compliance and certification, including the conditions of use required to be in compliance with the standards and directives. Product Certification Certain options of this product are certified by: •...

  • Page 20: Safety And Compliance Directives And Standards

    ® Advanced Energy Safety and Compliance Directives and Standards Certain options of this unit have been tested for and comply with the following electromagnetic compatibility (EMC) and safety directives and standards and industry guidelines. Note: This device must be installed and used only in compliance with the directives and standards listed in addition to EN 60204 (IEC 60204) and applicable requirements.

  • Page 21: Industry Guidelines

    Ovation 35162 Generator • ANSI/ISA 82.02.01 Safety standard for electrical and electronic test, measuring, controlling and related equipment—general requirements (harmonized standard to IEC publication 61010-1) • CSA C22.2 No. 1010.1 Safety requirements for electrical equipment for measurement, control, and laboratory use •...

  • Page 22: Conditions Of Use

    ® Advanced Energy Conditions of Use To comply with the stated directives and standards, you must meet the following conditions of use: • Before making any other connection to this device, connect the secondary Protective Earth (ground) terminal to a local earth (ground) terminal with a copper wire that is sized according to the applicable requirements.

  • Page 23: Interlocks And Limiting Conditions

    Ovation 35162 Generator INTERLOCKS AND LIMITING CONDITIONS ® Advanced Energy products only include interlocks when required by ® product specification. Interlocks in AE products are not intended to meet or satisfy safety requirements. Where interlocks exist, you must still meet and satisfy safety requirements. The presence of interlocks does not imply operator protection.

  • Page 24: Figure 1-1. Interlock Circuit

    ® Advanced Energy Figure 1-1. Interlock circuit 1-10 Safety and Product Compliance Guidelines 57020107-00A...

  • Page 25: Chapter 2. Product Overview

    • Uses 208 VAC, 3 input power • Uses air and water cooling. Note: The Ovation 35162 has no water solenoid valve. You must maintain humidity values to prevent condensation. Interlocks A series-wired, loop-through interlock string is provided through a 25-pin User port interface connector.

  • Page 26: Protection Circuits

    ® Advanced Energy Protection Circuits The generator contains circuitry to protect itself in the event of the following abnormal conditions: • Any unmatched output load condition. Output power foldback (limiting) occurs under the control of the generator protection circuits. • Excessive internal temperature (typically caused by the lack of cooling water or excessive ambient operating temperature).

  • Page 27: Figure 2-1. Ovation Block Diagram

    Ovation 35162 Generator User User Interface Power Main Control Control Auxiliary 400 W DC Power Driver Supply Main 2000 W 2000 W DC Power Amplifier Amplifier Input Supply Combiner Fans Circulator Directional Power Measurement Coupler RF Output Figure 2-1. Ovation block diagram...

  • Page 28: Power Supply Section

    ® Advanced Energy Power Supply Section The power supply section has two main parts: a high-power switch mode power supply (SMPS), capable of 240 A at 50 VDC, and a housekeeping supply. The DC output of the SMPS feeds the RF amplifiers. The housekeeping supply powers all of the low-level control circuitry.

  • Page 29: Chapter 3. Specifications

    Ovation 35162 Generator Chapter Chapter Specifications PHYSICAL SPECIFICATIONS Table 3-1 lists the physical characteristics of the Ovation generator. Table 3-1. Physical specifications Specification Description Size 19.35 cm (H) x 43.99 cm (W) x 62.31 cm (L) 7.62" (H) x 17.32" (W) x 24.53" (L) Note: These measurements do not include connectors, covers, cable connections, or rack mounting extensions.

  • Page 30: Dimensional Drawings

    ® Advanced Energy Table 3-1. Physical specifications (Continued) Specification Description AC Input Power 4-pin, 40 A Harting Han-Modular (Harting Connector #09-30- 006-0301). The input connector consists of the following vendor part numbers: • 09-30-006-0301 housing • 09-14-006-0303 hinged frame • 09-14-002-2601 male, 2 pin module (2X) •...

  • Page 31: Figure 3-1. Front View Dimensions

    Ovation 35162 Generator Figure 3-1. Front view dimensions 57020107-00A Specifications...

  • Page 32: Figure 3-2. Side View Dimensions

    ® Advanced Energy Figure 3-2. Side view dimensions Specifications 57020107-00A...

  • Page 33: Figure 3-3. Top View Dimensions

    Ovation 35162 Generator Figure 3-3. Top view dimensions 57020107-00A Specifications...

  • Page 34: Electrical Specifications

    ® Advanced Energy ELECTRICAL SPECIFICATIONS Table 3-2 lists the electrical specifications of the Ovation generator. Table 3-2. Electrical specifications Input Power Specifications Line Voltage 180 VAC to 229 VAC (nominal 208 V), 3φ, no neutral, 3φ with ground Line Frequency 50/60 Hz nominal, 47 to 63 Hz range 35 A per φ...
  • Page 35 Ovation 35162 Generator Table 3-2. Electrical specifications (Continued) Output Power Range 20 W to 3500 W 50 Ω nominal Output Impedance ≤ ± 7 W or ± 2% whichever is greater of set point into a Load Power Accuracy 50 Ω nonreactive load, ≤ ± 10.5 W or ± 3% whichever is greater of setpoint into any complex load less than 3:1 VSWR.
  • Page 36 ® Advanced Energy Table 3-2. Electrical specifications (Continued) RF Enable Response Time < 250 ms from leading edge of enabled signal to 90% of set point power level into a fixed load as measured by load power signal Response Time (up) RF Rise Time = <50 ms (10 to 90%) into a fixed load.
  • Page 37 Ovation 35162 Generator Table 3-2. Electrical specifications (Continued) Analog Interface Unit is protected from miswiring. Any pin, including Protection ground, can come in contact with any other pin without causing permanent damage. Over Temperature Unit will protect against loss of water-cooling or forced Protection air.

  • Page 38: Cooling Specifications

    ® Advanced Energy COOLING SPECIFICATIONS Do not use de-ionized water for cooling purposes. De-ionized water causes both corrosion and erosion of cooling manifolds. Be sure to purge all water from the generator before shipping. Failure to do so can result in damage to the generator during shipping.
  • Page 39 Ovation 35162 Generator Table 3-3. Cooling specifications (Continued) Pressure Drop 25 psi at rated flow Water Quality The following specifications are recommended for the water used to cool the Ovation generator: • pH between 7 and 9 • Total chlorine < 20 ppm •...

  • Page 40: Environmental Specifications

    ® Advanced Energy ENVIRONMENTAL SPECIFICATIONS Table 3-4 lists the environmental specifications of the Ovation generator. Table 3-4. Climatic Specifications (per EN50178) Temperature Relative Humidity Air Pressure C to +40 5% to 85% 78.8 kPa to 106 kPa ° ° Operating...

  • Page 41: Chapter 4. Communication Interfaces

    Ovation 35162 Generator Chapter Chapter Communication Interfaces The following sections provide information on configuring and using the different communication interfaces available on the Ovation Generator. PANEL CONTROLS AND INDICATORS A front panel switch opens and closes the interlock string. An open interlock string disables the generator.

  • Page 42: User Port

    ® Advanced Energy Table 4-1. Ovation front panel LED descriptions Indicator Color Description Overtemp Yellow Lit: Indicates that the generator has detected an over temperature condition and has inhibited its RF power. Temperature is measured in the following areas: • Circulator •...

  • Page 43: Types Of User Port Signals

    Ovation 35162 Generator Figure 4-1. User port connector Types of User Port Signals The following section describes the analog and digital signal types that are used with the User port. “User Port Pin Descriptions” on page 4-3 provides detailed information about the User port pins.

  • Page 44: Table 4-2. User Port Pin Descriptions

    ® Advanced Energy Table 4-2. User port pin descriptions Signal Return Signal Name Signal Description Type FAULT digital Open collector/open drain output. output Pull up resistors and voltage to be provided by the user. Maximum current during low impedance state must not exceed 4.0 mA.

  • Page 45: User Port Wiring Diagrams

    Ovation 35162 Generator Table 4-2. User port pin descriptions Signal Return Signal Name Signal Description Type INTERLOCK digital Signal type: TTL A contact closure of < 33 Ω, input capable of handling 24 V and 0.5 A, must exist between pins 10 and 23 to enable DC power supply.

  • Page 46: Figure 4-2. Reflected Power, Forward/Load Power, And Phase Monitor Sig

    ® Advanced Energy Figure 4-2. REFLECTED POWER, FORWARD/LOAD POWER, and PHASE Monitor signal wiring (pins 2 and 15; 3 and 16; and, 11 and 12) Figure 4-3. RF POWER ON signal wiring (pins 4 and 6) Figure 4-4. SETPOINT signal wiring (pins 5 and 18)

  • Page 47: Remote Interface

    The primary intent of this interface is to allow a host computer to connect directly to the Ovation generator to communicate with it through Virtual Front Panel (VFP). VFP is an Advanced Energy software product that allows you to monitor and control the generator.

  • Page 48: Remote Port Connector

    ® Advanced Energy This interface supports RS-232 communications only. You can set its address and baud rate by using command 69 through the Host port (serial port on the rear panel) or through the Ethernet port. Remote Port Connector Located on the front panel of the Ovation generator, the Remote port connector is a 9- pin, female, shielded, subminiature-D connector that provides RS-232 communication for interfacing with a host computer.

  • Page 49: Ethernet Interface

    Ovation 35162 Generator ETHERNET INTERFACE The Ovation generator provides an Ethernet communications interface that allows the generator to communicate with a host computer. The interface consists of an RJ45 port (labeled Ethernet Host on your unit) and the AE TCP protocol, which uses function code (FC) 23.

  • Page 50: Understanding Modbus/Tcp Commands And Register Types

    ® Advanced Energy Understanding Modbus/TCP Commands and Register Types The Ovation generator uses the class 0 definition of Modbus/TCP. Function code 23 (FC23) is used to map AE Bus commands to the Modbus/TCP packet. You can use FC23 to run all common commands. For more information on the available commands, see “AE Bus Commands”...

  • Page 51: Fc23 Send Packet Format

    Ovation 35162 Generator FC23 SEND PACKET FORMAT Table 4-4 describes the bytes contained in the FC23 send packet. Table 4-4. Packet format for FC23 send Byte Purpose Value to Send Numbers 0 and 1 Transaction ID Not used (value is copied into reply)

  • Page 52: Fc23 Response Packet

    ® Advanced Energy Table 4-4. Packet format for FC23 send (Continued) Byte Purpose Value to Send Numbers Number of data Total number of data bytes in the AE Bus bytes in AE Bus packet write packet Note: In AE TCP, the AE Bus packet does not use the header and checksum bytes.

  • Page 53: Fc23 Exception Error Packet

    Ovation 35162 Generator Table 4-5. Packet format for FC23 response (Continued) Byte Purpose Response Value Numbers AE Bus AE Bus command number command Table 4-11 on page 4-21 for a complete number list of commands. Number of bytes Total number of data bytes in the AE Bus...

  • Page 54: Ae Bus Host Port (Rs-232)

    ® Advanced Energy Table 4-6. Packet format for FC23 exception error (Continued) Byte Purpose Response Value Numbers Function code + 151 = 0x97 0x80 Exception code 01 = Illegal function AE BUS HOST PORT (RS-232) The following sections describe the serial AE Bus Host port connection, communications, and commands.

  • Page 55: Host Port Pin Descriptions

    Ovation 35162 Generator Host Port Pin Descriptions Table 4-7 describes the Host port pins. Table 4-7. Host port pin descriptions SIgnal Pin Name Description RESERVED Reserved for future use XMIT RS-232 transmit RS-232 receive RESERVED Reserved for future use Ground TR-/R- RS-485 (-) transmit/receive data;...

  • Page 56: External Dip Switch Settings

    ® Advanced Energy External DIP Switch Settings USING THE DIP SWITCH You can use the DIP switch next to the serial port connector to set the AE Bus network address of the Ovation generator. You can also use the switch to set the serial port’s baud rate and communication mode (see...

  • Page 57: Setting The Unit Ae Bus Address

    Ovation 35162 Generator SETTING THE UNIT AE BUS ADDRESS Table 4-8 outlines the switch settings for the 31 possible unit addresses. “On” refers to setting the switch towards the mini-switch number, and “off” refers to setting the switch away from the mini-switch number.

  • Page 58: Setting Baud Rates And Communication Mode

    ® Advanced Energy Table 4-8. Possible address settings (Continued) Address SETTING BAUD RATES AND COMMUNICATION MODE Use the DIP switch to set the serial port’s baud rate and communication mode. The following tables show the DIP switch settings for BR0, BR1, and Switch 8.

  • Page 59: Ae Bus Header Byte

    Ovation 35162 Generator The AE Bus message packet combines a set quantity of bits and bytes in such a way that groups of information can be sent over communications lines at one time. Five types of information (fields) make up communications message packets (see...

  • Page 60: Ae Bus Command Number Byte

    ® Advanced Energy The remaining three bits (bits 0, 1, and 2) are the length bits. These bits tell the receiving unit how long the Data field is so that the unit can determine when it has received the entire message. If the Data field contains more than six bytes, the value of these three bits will be set to 7 (07h), and the Optional length byte field will contain a value indicating the number of data bytes in the Data field.

  • Page 61: Ae Bus Checksum Byte

    Ovation 35162 Generator Unless otherwise specified for individual commands, AE Bus protocol is little endian, which means that all values greater than 1 byte are sent in little endian order. For example, a command with 7 data bytes that included one 8-bit value, one 16-bit value,...

  • Page 62: Creating An Ideal Communications Transaction

    ® Advanced Energy Creating an Ideal Communications Transaction Figure 4-11 illustrates the steps in an ideal communications transaction between a host computer and the Ovation generator. Host Ovation generator Figure 4-11. AE Bus communications transaction : HOST TRANSMITS MESSAGE PACKET The host computer sends a message packet to the Ovation generator.

  • Page 63: T2: Unit Transmits Response To Host

    Ovation 35162 Generator • If the address does not match, the Ovation generator does not respond to the host computer; the Ovation generator resets and resumes waiting for a message addressed to it. If the address matches but the exclusive-or (XOR) sum of the bytes in the packet (including the checksum) is not zero, the Ovation generator sends a negative acknowledgment (NAK), hexadecimal 15h, to the host computer.

  • Page 64: Ae Bus Communications Transaction Example

    ® Advanced Energy AE BUS COMMUNICATIONS TRANSACTION EXAMPLE Figure 4-12 is illustrates the steps in an example communications transaction between a host computer and a Ovation generator. Ovation generator Host Computer Figure 4-12. Communications transaction example AE Bus Commands The following sections describe the command status response (CSR) codes returned by the Ovation generator in response to a command, as well as the AE Bus commands for the Ovation generator.

  • Page 65: Ae Bus Command Set

    Ovation 35162 Generator Table 4-12. AE Bus CSR codes (Continued) Value Meaning User port off signal is active One or more faults are active in the unit Set point ramp is active Data byte count is incorrect Requested feature is not available on the unit...

  • Page 66: Table 4-13. Ae Bus Host Port Commands For Rs-232 With Ae Bus

    ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus Command Data Data Description Bytes Bytes Sent Returned Shut the output off immediately. Accepted regardless of control mode. This command turn output explicitly clears all latched faults.
  • Page 67 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Specifies a power set point in Watts. Set point cannot be greater than the unit’s maximum...
  • Page 68 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Sets the set point ramping mode and ramp parameters. The ramp up and down parameters set set point ramping can be set independently.
  • Page 69 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Sets the value of the AE Bus watchdog timer for the serial port selected by the transmitted data...
  • Page 70 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Sets the AE Bus address, baud rate, and RS-485 mode for system serial ports. This command...
  • Page 71 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Sets the real time clock on the CPU module to the time/ date specified. The data transmitted...
  • Page 72 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Sets the RF pulsing frequency in Hz. Valid values range from 10 Hz to 50,000 Hz. Setting...
  • Page 73 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the power supply type. 7 ASCII characters report Returns a non-terminated ASCII string that power represents the power supply type: “OVATION.”...
  • Page 74 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the software part number. Returns a 7 ASCII non-terminated ASCII string that represents the characters...
  • Page 75 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the communications watchdog timer value in mS. Since each interface has a unique report comm...
  • Page 76 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the set point ramping mode and the ramping parameters. The minimum ramp rate in report set point W/s mode is 1 W/s.
  • Page 77 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports report on process status. report Returns 4 data bytes (four 8-bit values): process status • Byte 0 = first status byte (8-bit value)
  • Page 78 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned (continued from previous page) report • Byte 3 = fourth status byte (8-bit value) process status 4 Bit 0 = Reserved (cont’d)
  • Page 79 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the reflected power in watts. report Returns 2 data bytes (16-bit value) reporting the reflected reflected power in watts (LSB first).
  • Page 80 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the pulsing operating mode. report Send two data bytes. pulsing configura- • Bytes 0 and 1 = pulsing command. Values:...
  • Page 81 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the pulsing duty cycle in increments of 1%. The unit stores this value in volatile...
  • Page 82 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the number of unit on events stored in non-volatile memory. The number of unit on...
  • Page 83 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the IP address, default gateway, and 1 to 4 subnet mask. report system This command requires that you send one data control byte to specify the requested action;...
  • Page 84 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Report Subnet Mask 1 to 4 Reports the network Subnet Mask. The unit (continued stores the Subnet Mask in non-volatile memory from and restores it each time you turn the unit on.
  • Page 85 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Report Warning or Fault Description Variable: as many as Reports the description for a warning or fault...
  • Page 86 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the unit run time in seconds. The unit increments the run time each second RF power...
  • Page 87 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports extended faults, warnings and 0 or 1 shutdown. This command transmits a variable- report extended...
  • Page 88 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned (continued from previous page) Active Faults or Warnings (continued from 4 bit 00 = Coldplate overtemperature fault...
  • Page 89 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned (continued from previous page) Fixed Length List Mode (continued from If you send 1 data byte, the command returns a...
  • Page 90 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the AE Bus address, baud rate, and RS-485 mode for system serial ports. This report serial...
  • Page 91 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the real time clock time and date on the ColdFire module. The data received is encoded...
  • Page 92 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the fault or warning code list. Variable report fault Send 1 data byte (8-bit value):...
  • Page 93 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned (continued from previous page) Variable (continued • 51 = Low temperature fault (bad/ from unconnected thermistor) (latching) previous •...
  • Page 94 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned (continued from previous page) (continued • 300 = UART 0 buffer overflow warning from • 301 = UART 1 buffer overflow warning...
  • Page 95 Ovation 35162 Generator Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned Reports the status of unit diagnostics or unit 2 or 5 efficiency. report diagnostic Send one data byte.
  • Page 96 ® Advanced Energy Table 4-13. AE Bus host port commands for RS-232 with AE Bus (Continued) Command Data Data Description Bytes Bytes Sent Returned (Continued from previous page) 2 or 5 (continued • Byte 2 = Bit flags 8-15 from...

  • Page 97: Chapter 5. Installation, Setup, And Operation

    Ovation 35162 Generator Chapter Chapter Installation, Setup, and Operation PREPARING TO INSTALL THE UNIT The following sections provide information that you need to understand before installing the Ovation generator. Spacing Requirements ″ Mount the unit so that there is at least 5 cm (2 ) clearance on the sides and front of the ″...

  • Page 98: Installation Requirements

    Unpack and inspect the unit carefully, looking for obvious physical damage. If no damage is apparent, proceed with the unit installation and setup. If you do see signs of shipping damage, contact Advanced Energy Industries, Inc., and the carrier immediately. Save the shipping container for submitting necessary claims to the carrier.

  • Page 99: Mounting The Generator

    Ovation 35162 Generator Mounting the Generator Refer to the dimensions of the unit to properly mount your Ovation generator (see “Physical Specifications” on page 3-1 for more information). The location of the Ovation generator must accommodate the spacing and airflow requirements. For more information, see “Spacing...
  • Page 100 ® Advanced Energy Before making any other connection, you must connect the secondary Protective Earth ground stud to the system ground terminal. This connection is a mandatory connection. “Grounding Stud Locations” on page 5-5 for the location of the grounding stud.

  • Page 101: Grounding Stud Locations

    Ovation 35162 Generator GROUNDING STUD LOCATIONS Figure 5-1 illustrates the front panel view of the Ovation generator. Figure 5-1. Front panel view 57020107-00A Installation, Setup, and Operation...

  • Page 102: Figure 5-2. Rear Panel View Of Grounding Stud Location

    ® Advanced Energy Figure 5-2 locates the Secondary Protective Earth Ground stud as viewed from the rear of the unit. Grounding Stud Figure 5-2. Rear panel view of grounding stud location Installation, Setup, and Operation 57020107-00A...

  • Page 103: Connecting The Cooling Water

    Ovation 35162 Generator Connecting the Cooling Water Do not use de-ionized water for cooling purposes. De-ionized water causes both corrosion and erosion of cooling manifolds. The Ovation generator is water cooled. Do not operate the unit until water is connected and the cooling requirements are met.

  • Page 104: Connecting Ac Input Power

    ® Advanced Energy To Connect the Output Power: Note: Use a Thermax/CDT MS -480 RF cable from Tru Corporation. 1. Install and tighten the RF connector end of the cable to the RF output of the generator. 2. Connect the other end of the RF cable to the chamber.
  • Page 105 Ovation 35162 Generator The generator is designed to receive a power setpoint through the analog interface. When RF is enabled the generator attempts to deliver the requested power to the RF output. If the output impedance presented to the generator from the chamber is not 50 Ω, the generator may not be able to deliver the requested power.
  • Page 106 ® Advanced Energy 5-10 Installation, Setup, and Operation 57020107-00A...

  • Page 107: Chapter 6. Troubleshooting And Customer Support

    Ovation 35162 Generator Chapter Chapter Troubleshooting and Customer Support BEFORE CALLING GLOBAL SERVICES Before calling AE Customer Support, perform the following steps or procedures. RISK OF DEATH OR BODILY INJURY. Disconnect and lockout/tagout all sources of input power before working on this unit or anything connected to it.

  • Page 108: Checks With Power On

    ® Advanced Energy 6. Ensure ground connections are adequate and secure. Checks With Power On To troubleshoot the unit, perform the following steps with unit power on: 1. Ensure the proper power is being supplied to the unit’s input and remote power connections.

  • Page 109: Troubleshooting Scenarios

    Ovation 35162 Generator 5. Is the Power Limit LED lit? 4 If yes, then refer to “LED Status for Power Limit Conditions” on page 6-8. 4 If no, your unit is operating properly and delivering the requested power level. If these questions do not address your problem, contact AE Global Services (see “AE...

  • Page 110: Led Status For Interlock Open

    ® Advanced Energy The following table describes Analog signals from the unit that you will monitor during normal operation. These signals represent the status of reflected and load power from the unit. For more information on the analog user port interface, see “User...

  • Page 111: Led Status For Internal Fault

    Ovation 35162 Generator The following table describes Analog signals from the unit that you will monitor during operation. These signals represent the status of reflected and load power from the unit. For more information on the analog user port interface, see “User Port”...

  • Page 112: Led Status For No Ac Input Power

    ® Advanced Energy The following table describes Analog signals from the unit that you will monitor during operation. These signals represent the status of reflected and load power from the unit. For more information on the analog user port interface, see “User Port”...

  • Page 113: Led Status For Overtemperature Condition

    Ovation 35162 Generator The following table describes Analog signals from the unit that you will monitor during operation. These signals represent the status of reflected and load power from the unit. For more information on the analog user port interface, see “User Port”...

  • Page 114: Led Status For Power Limit Conditions

    ® Advanced Energy The following table describes Analog signals from the unit that you will monitor during operation. These signals represent the status of reflected and load power from the unit. For more information on the analog user port interface see “User Port”...

  • Page 115: Scenario 1

    Ovation 35162 Generator SCENARIO 1 In the first scenario of a power limit condition, the front panel LEDs appear as in Table 6-11. Table 6-13 on page 6-10 illustrates the front panel LEDs status in a second scenario of a power limit condition.

  • Page 116: Scenario 2

    ® Advanced Energy information about analog signals that will indicate the status of reflected and load power. SCENARIO 2 Table 6-13 on page 6-10 illustrates the front panel LEDs status in a second scenario of a power limit condition. Table 6-13. LEDs during power limit condition (scenario 2)

  • Page 117: Ae World Wide Web Site

    Ovation 35162 Generator AE WORLD WIDE WEB SITE For additional product information, consult Advanced Energy’s World Wide Web site: • http://www.advanced-energy.com AE GLOBAL SERVICES Please contact one of the following offices if you have questions. Note: When calling AE Global Services, make sure to have the unit serial number and part number.

  • Page 118: Returning Units For Repair

    ® Advanced Energy Table 6-15. Global Services locations (Continued) Office Contact AE, Korea Ltd. Phone: +82.31.777.9191 #701 Sicox Tower Fax: +82.31.777.9195 513-4, Sangdaewon-dong, Chungwon-gu Sungnam-si, Kyunggi-do Korea, 462-120 AE, United Kingdom Phone: 44.1869.320022 Unit 5, Minton Place, Fax: 44.1869.325004 Victoria Road...

  • Page 119: Warranty

    Ovation 35162 Generator RISK OF DEATH OR BODILY INJURY. Disconnect and lockout/tagout all sources of input power before working on this unit or anything connected to it. Be sure to purge all water from the generator before shipping. Failure to do so can result in damage to the unit during shipping.

  • Page 120: Warranty Statement

    ® Advanced Energy Units that are returned without authorization from AE Global Services and that are found to be functional will not be covered under the warranty. That is, you will have to pay a retest and calibration fee, and all shipping charges.
  • Page 121 Ovation 35162 Generator Index Ethernet data encoding 4-10 ideal AE Bus transaction 4-22 ac on 4-1 mode, setting 4-18 address compliance AE Bus 4-15 directives and standards 1-6 AE Bus unit 1-5 baud rates 4-15 conditions of use 1-8 command status response (CSR) 4-24...
  • Page 122 ® Advanced Energy grounding 5-3 guidelines marking, CE 1-5 safety 1-2 message packet SEMI 1-7 AE Bus 4-18 mounting the generator 5-3 harmonics 3-8 Host control (Ethernet) operating overview 5-8 see also commands operation AE Bus communication with FC23 4-10...
  • Page 123 Ovation 35162 Generator returns troubleshooting and customer support 6-1 authorized 6-12 troubleshooting table 6-2 warranty 6-13 rf on 4-1 rf output specifications 3-6 unit RS-232 grounding 5-3 transmission parameters 4-15 icons and symbols used 1-3 spacing requirements 5-1 unpacking 5-2...
  • Page 124 ® Advanced Energy Index 57020107-00A...

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