Bosch rexroth ctrlX COREplus X5 Operating Instructions Manual

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Operating Instructions

ctrlX CORE

plus

(Translation of the original)

X5 and X7

Controls

R911419122, Edition 03

Table of Contents

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Summary of Contents for Bosch rexroth ctrlX COREplus X5

Page 1 Operating Instructions ctrlX CORE plus (Translation of the original) X5 and X7 Controls R911419122, Edition 03...
Page 2 Copyright © Bosch Rexroth AG 2024 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Disclaimer The data specified above only serve to describe the product. As our products are constantly being further developed, no statements concerning a certain condition or suitability for a certain application can be derived from our information.
Page 3: Table Of Contents
Voltage supply and current consumption......15 R911419122, Edition 03 Bosch Rexroth AG...
Page 4 10.5.5 Shielding ..........39 Bosch Rexroth AG...
Page 5 15.3 Accessories and spare parts........47 R911419122, Edition 03 Bosch Rexroth AG...
Page 6 16.3 Packaging............48 17 Service and support Index Bosch Rexroth AG R911419122, Edition 03...
Page 7: About This Documentation
Required qualification: Individual who is able to assess the tasks assigned and to identify possible safety risks owing to qualification in the subject, knowledge and experience. The individual should also be familiar with the standards and regulations. R911419122, Edition 03 Bosch Rexroth AG...
Page 8: Scope
Customer requests, comments or suggestions for improvement are of great importance. Please email your feedback on the documentations to ⮫ Feedback.Documentation@boschrexroth.de. Directly insert comments into the electronic PDF document and send the PDF file to Bosch Rexroth. Bosch Rexroth AG R911419122, Edition 03...
Page 9: Product Identification And Scope Of Delivery
24 EAC conformity mark 10 Plant number 25 Regulatory Compliance Mark (RCM) 11 Manufacturing date 26 China-RoHs 2 label 12 Part number 27 CCC marking 13 State of revision 28 Name of origin 14 Serial number R911419122, Edition 03 Bosch Rexroth AG...
Page 10: Scope Of Delivery
In case of non-compliance with this safety instruction, death or serious injury WARNING can occur. In case of non-compliance with this safety instruction, minor or moderate CAUTION injury can occur. In case of non-compliance with this safety instruction, material damage can NOTICE occur. Bosch Rexroth AG R911419122, Edition 03...
Page 11: Symbols Used
General mechanical engineering • Building automation Danger due to unintended use WARNING The protection specified by Bosch Rexroth cannot be ensured if not used as intended. − Use the product exclusively as intended by Bosch Rexroth. − Operate this device only under the mounting and installation conditions, in the position and under the ambient conditions (temperature, degree of protection, humidity, EMC etc.) specified in this documentation.
Page 12: Spare Parts, Accessories And Wear Parts
The license dongle allows to easily transmit licenses between ctrlX controls. The license dongle is a micro SD card with a serial number. The user can assign licenses to the dongle instead of to the ctrlX controls. Ordering code Part number Description XACC-1-SD*000L R911416693 License dongle Bosch Rexroth AG R911419122, Edition 03...
Page 13: Wear Parts
5 Hz - 8.4 Hz with 3.5 mm amplitude 8.4 Hz -150 Hz with 1 g peak acceleration Shock test acc. to DIN EN 60068-2-27 Shock stress: Shock resistance in all three axes, 11 ms semi-sinusoidal 15 g R911419122, Edition 03 Bosch Rexroth AG...
Page 14: Technical Data
Core Processor i7-1185GRE 16 gigabytes of DRAM 8 gigabyte DRAM Internal physical read-only 32 gigabyte, see also ⮫ Chapter 5.8 16 gigabyte, see also ⮫ Chapter memory “Wear parts” on page 13 5.8 “Wear parts” on page 13 Bosch Rexroth AG R911419122, Edition 03...
Page 15: Voltage Supply And Current Consumption
COREplus X5 with 80 GB SSD memory: 1.4 A • COREplus X5 with COM.20: 1.5 A • COREplus X5 with 3 ×COM.20: 1.9 A With I/O modules at = 24 V plus up to 3 A R911419122, Edition 03 Bosch Rexroth AG...
Page 16 NOTICE too low The power supply unit has to be able to deliver the quadruple nominal current of the internal and external fuses to ensure that the fuse reliably triggers in case of error. Bosch Rexroth AG R911419122, Edition 03...
Page 17: Standards
Loss of EU conformity due to modifications at the device EU marking applies only to the device upon delivery. After modifying the device, verify the EU conformity. For the EU declaration of conformity, go to the Bosch Rexroth media directory: ⮫ www.bos- chrexroth.com/MediaDirectory, search term ⮫ "DCTC-30455-001".
Page 18: Interfaces
HMI and engineering port ④ ‒ ‒ ‒ ctrlX CORE status LED ⑤ PH02 Displayport Displayport socket Displayport plug ⑥ XF01A USB host, USB 3.1 USB socket, type C USB plug, type C XF01B XF01C Bosch Rexroth AG R911419122, Edition 03...
Page 19: Usb Interface
The maximum cable length allowed is 3 m. Device damage due to external supply via the USB interface NOTICE The supply voltage (GND (U )) at the 24 V power connector XD10 has to be always connected. R911419122, Edition 03 Bosch Rexroth AG...
Page 20: Rj45 Interface
The battery is used to buffer the real-time clock if the control is disconnected from voltage. A circuit monitors the battery state. For notes on changing the battery, see ⮫ Chapter 14.3 “Battery change ” on page Bosch Rexroth AG R911419122, Edition 03...
Page 21: Local Bus Interface Ethercat Of Ctrlx Core Plus
Diagnosis history 10F8 Timestamp object 1Ann PDO mapping TxPDO 1C00 Sync manager type 1C12 Sync manager 2 assignment 1C13 Sync manager 3 assignment 1C33 SM input parameter F000 Modular device profile F100 Device state R911419122, Edition 03 Bosch Rexroth AG...
Page 22 4210 0.1 °C 4220 ‒ ‒ 8000:02 Power logic used Uint16 ‒ ‒ 8000:03 Power logic avail- Uint16 able ‒ ‒ ‒ A000:0 Material number String(20) ‒ ‒ ‒ A010:0 Full serial number String(20) Bosch Rexroth AG R911419122, Edition 03...
Page 23: Process Data
EtherCAT state machine EtherCAT system diagnostics EtherCAT hardware watchdog Diagnostic objects in the CoE object directory Extended diagnostics, e.g. peripheral errors 10F1(hex) Error settings Diagnosis history object 20 diagnostic messages can be stored Diagnosis history 10F3(hex) R911419122, Edition 03 Bosch Rexroth AG...
Page 24 New messages available Boolean New message available Flags UINT16 Setting of the object response. Refer to ETG.1020 06 - 26 Diagnosis message String Diagnostic message according to ETG.1020 Bosch Rexroth AG R911419122, Edition 03...
Page 25: Mounting, Dismounting And Electric Installation
CORE X5 and X7 25 / 54 plus Housing dimensions Mounting, dismounting and electric installation 10.1 Housing dimensions 160,6 Fig. 5: Front view X7 and X5 with optional fan R911419122, Edition 03 Bosch Rexroth AG...
Page 26: Installation Notes
Destruction of the device due to electrostatic discharge NOTICE The device contains components that can be damaged or destroyed by electrostatic discharge. Comply with the required safety measures against electrostatic discharge (ESD) acc. to EN 61340-5-1 when operating the control. Bosch Rexroth AG R911419122, Edition 03...
Page 27 In the shown mounting position, the natural convection supports the forced cooling air flow. Heat pockets can thus not be caused in the device. Fig. 8: Permitted mounting position for all ctrlX CORE controls R911419122, Edition 03 Bosch Rexroth AG...
Page 28 For information on ambient temperatures, refer to ⮫ Chapter 6.1 “Ambient conditions of the ctrlX CORE” on page 35 mm 0 mm 0 mm 35 mm Fig. 9: Minimum distances for the circulation of ambient air Bosch Rexroth AG R911419122, Edition 03...
Page 29: Mounting The Control
Fig. Fig. 10: Locking lever to release the clamping of the open position Mounting steps Mount the control Connect ctrlX I/O modules in series (optional) Fasten endcover Fasten end clamp R911419122, Edition 03 Bosch Rexroth AG...
Page 30: Mounting The Ctrlx I/O Module
If required, release the clamping using the locking lever as shown in the following figure. Fig. 11: Locking lever to release the clamping of the open position. Each module has to be snapped separately. Bosch Rexroth AG R911419122, Edition 03...
Page 31: Mounting The Fan
Hinge down the fan until the locking hook ➀ is engaged at the front of the control. Fig. 12: Fan mounting 10.4 Dismounting the control For dismounting, use a common tool such as a slotted screwdriver with a 2.5 mm blade. R911419122, Edition 03 Bosch Rexroth AG...
Page 32: Dismounting Steps
Locking lever to release the clamping of the open position. 10.4.2 Dismounting the fan Release the locking hook of the fan at the front, see ➀ in Fig. Hinge up the fan and disengage from device. Bosch Rexroth AG R911419122, Edition 03...
Page 33: Electric Installation
⮫ Chapter 5.1 “Power connector, 24 V” on page 12). The power connector has a maximum number of 50 mating cycles. The mating cycles of the cables in the XD10 power connectors are limited to 50. Fig. 14: Power connector XD10 R911419122, Edition 03 Bosch Rexroth AG...
Page 34 Height 1.45 mm Width 2.34 mm • Twin wire end ferrules are not permitted. Orientation of the wire end ferrules • The orientation of the wire end ferrule in the clamping point has to be vertical. Bosch Rexroth AG R911419122, Edition 03...
Page 35 24 AWG 0.2 mm 9025760000, 500 pieces 22 AWG 0.35 mm 9025770000, 500 pieces 20 AWG 0.5 mm 0690700000, 500 pieces 1476230000, 100 pieces 18 AWG 0.75 mm 0462900000, 500 pieces 1476240000, 100 pieces R911419122, Edition 03 Bosch Rexroth AG...
Page 36 Position the peripheral plug on the peripheral plug holder, see ①. The peripheral plug engages at the locking lever, see ② Fig. 17: Positioning peripheral plug Removing peripheral plug Press the locking lever of the peripheral plug, see ①. Bosch Rexroth AG R911419122, Edition 03...
Page 37: Voltage Supply
For the voltage supply, use a power supply unit as described in the following chapter: ⮫ Chapter 10.5.1 “External power supply unit ” on page The GND (U ) is not grounded to the device! R911419122, Edition 03 Bosch Rexroth AG...
Page 38 U (24 V segment voltage). Overvoltage category I, 24 V Load Logic supply unit supply unit 24 V 24 V Separable connections Fig. 20: Setup of the voltage supply Bosch Rexroth AG R911419122, Edition 03...
Page 39: Grounding
The shielding reduces any effects of interferences on the system. Observe the following when shielding: • Fasten the shielding as extensively as possible • Ensure proper contact between connector and terminal • Avoid damaging or squeezing conductors R911419122, Edition 03 Bosch Rexroth AG...
Page 40: Commissioning
IT security. Bosch Rexroth products are part of this comprehensive concept. The properties of the Bosch Rexroth products have to be considered for a comprehensive IT Security concept. For the required properties, refer to the IT Security Guideline (⮫ R911342562).
Page 41: Device Description
The status displays PF50 to PF53 are field bus slave LEDs. For a detailed description, refer to the documentation. See ⮫ R911386579. 12.2.4 Status display of device status LED For the status displays of the device status LED of the infeed terminal, refer to the bus coupler documentation, see ⮫ R911416731. R911419122, Edition 03 Bosch Rexroth AG...
Page 42: Initial Firmware
12.4.1 Secure Boot Booting is secured by "Secure Boot". Thus, it can only be loaded by a runtime system released by Bosch Rexroth. For the kernel development, this mechanism can be unlocked using an app and the respective license.
Page 43: Fan
The source code of these software components is not being delivered altogether with the product. Instead, for the licenses listed below, Bosch Rexroth offers to provide the source code on request. Please send your query to obtain the source code via email to or via mail to the following address: ⮫ open.source@boschrexroth.de...
Page 44 This offer is valid for a time period of up to three years after the last assignment of the object code by Bosch Rexroth; notwithstanding the foregoing, in case of a licensing under the GNU General Public License version 3, the Affero General Public License version 3 or the GNU Lesser General Public License version 3.0 the offer remains valid as long as Bosch Rexroth...
Page 45: Error Causes And Troubleshooting
IP address and the subnet mask manually. The customer may not repair the device. Exceptions are maintenance works listed in the chapter “Maintenance”. For further information in the event of repair, please contact the Bosch Rexroth Service. Maintenance 14.1...
Page 46: Battery Change
Device configuration 21, CPU basic device (8 GB RAM, 16 GB hard drive, 2 MBit retentive memory) Device configuration 31, CPU basic device (16 GB RAM, 32 GB hard drive, 2 MB retentive memory) Bosch Rexroth AG R911419122, Edition 03...
Page 47: Accessories And Spare Parts
15 Subject to export con- No export license required trol (EU) 16 Special variant None Robert Bosch 1 Customer specific 1 Customer specific 2 15.3 Accessories and spare parts For ordering information on accessories and spare parts, refer to the chapter “Spare parts, accessories and wear parts”.
Page 48 Furthermore, the products returned for disposal must not contain any undue foreign substances or external components. Send the products free of charge to the following address: Bosch Rexroth AG Bürgermeister-Dr.-Nebel-Straße 2 97816 Lohr a.Main Germany 16.3...
Page 49: Service And Support
Detailed description of malfunction and circumstances • Type plate specifications of the affected products, in particular type codes and serial numbers • Your contact data (phone and fax number as well as your e-mail address) R911419122, Edition 03 Bosch Rexroth AG...
Page 50 Diagnostic strategy..... . 23 Dimensions......25 Bosch Rexroth AG R911419122, Edition 03...
Page 51 Type code......46 Power connector, 24 V....12 R911419122, Edition 03 Bosch Rexroth AG...
Page 52 XD10........33 Bosch Rexroth AG R911419122, Edition 03...
Page 53 CORE X5 and X7 53 / 54 plus R911419122, Edition 03 Bosch Rexroth AG...
Page 56 Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main Germany Tel. +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911419122* R911419122...

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