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Operating Instructions
ctrlX CORE
(Translation of the original)
X2, X3
Controls
R911405645, Edition 07

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Summary of Contents for Bosch rexroth ctrlX CORE X2

  • Page 1 Operating Instructions ctrlX CORE (Translation of the original) X2, X3 Controls R911405645, Edition 07...
  • Page 2 Copyright © Bosch Rexroth AG 2024 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Disclaimer The data specified above only serve to describe the product. As our products are constantly being further developed, no statements concerning a certain condition or suitability for a certain application can be derived from our information.
  • Page 3: Table Of Contents

    UK declaration of conformity........R911405645, Edition 07 Bosch Rexroth AG...
  • Page 4 12.6 Real-time clock ..........32 Bosch Rexroth AG...
  • Page 5 16.3 Packaging............37 17 Service and support Index R911405645, Edition 07 Bosch Rexroth AG...
  • Page 6: About This Documentation

    Program Test Maintain Dispose Activities Design Install Configure Remove faults Construct Simulate Create the NC program Fig. 1: Assigning the present documentation to the target groups, product phases and activities of the target group Bosch Rexroth AG R911405645, Edition 07...
  • Page 7: Scope

    Customer requests, comments or suggestions for improvement are of great importance. Please email your feedback on the documentations to ⮫ Feedback.Documentation@boschrexroth.de. Directly insert comments into the electronic PDF document and send the PDF file to Bosch Rexroth. R911405645, Edition 07 Bosch Rexroth AG...
  • Page 8: Product Identification And Scope Of Delivery

    24 EAC conformity mark 10 Plant number 25 Regulatory Compliance Mark (RCM) 11 Manufacturing date 26 China-RoHs 2 label 12 Part number 27 CCC marking 13 State of revision 28 Name of origin 14 Serial number Bosch Rexroth AG R911405645, Edition 07...
  • Page 9: Scope Of Delivery

    In case of non-compliance with this safety instruction, minor or moderate CAUTION injury can occur. In case of non-compliance with this safety instruction, material damage can NOTICE occur. Symbols used This is a tip. R911405645, Edition 07 Bosch Rexroth AG...
  • Page 10: Explaining The Signal Alert Symbol On The Device

    General mechanical engineering • Building automation Danger due to unintended use WARNING The protection specified by Bosch Rexroth cannot be ensured if not used as intended. − Use the product exclusively as intended by Bosch Rexroth. − Operate this device only under the mounting and installation conditions, in the position and under the ambient conditions (temperature, degree of protection, humidity, EMC etc.) specified in this documentation.
  • Page 11: Sd Card

    The frequency of the refresh cycle depends on the service life of the memory. If a refresh cycle is not possible anymore, data can be lost. Notes on the temperature display: • "Temperature (CPU)" shows the internal CPU temperature. • "Temperature" shows the temperature on the PCB. R911405645, Edition 07 Bosch Rexroth AG...
  • Page 12: Ambient Conditions

    Defective device due to gases jeopardizing functions NOTICE Due to the risk of corrosion, avoid sulphureous gases (e.g. sulphur dioxide ) and hydrogen sulphide (H S)). The device is not resistant against these gases. Bosch Rexroth AG R911405645, Edition 07...
  • Page 13: Technical Data

    Maximum permitted voltage range of the supply DC 18 V to DC 31.2 V (incl. all tolerances and voltage U ripple) Current consumption of the control from U at a 320 mA nominal voltage of 24 V R911405645, Edition 07 Bosch Rexroth AG...
  • Page 14: Standards

    General notes on the standards The products have been developed according to the German editions of the standards published at the time of product engineering. For the applied standards, refer to the chapters "Technical data" and "Ambient conditions." Bosch Rexroth AG R911405645, Edition 07...
  • Page 15: Standards Used

    Safety requirements for electrical equipment for measurement, control and labo- ratory use Part 2-201: Particular requirements for control equipment – Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire Partie 2-201: Exigences particulières pour les équipements de commande R911405645, Edition 07 Bosch Rexroth AG...
  • Page 16: Eu Declaration Of Conformity

    Loss of EU conformity due to modifications at the device EU marking applies only to the device upon delivery. After modifying the device, verify the EU conformity. For the EU declaration of conformity, go to the Bosch Rexroth media directory: ⮫ www.bos- chrexroth.com/MediaDirectory, search term  ⮫ "DCTC-30455-001".
  • Page 17: Interfaces

    Ethernet RJ45 socket RJ45 plug 10/100/1000 MBit 8-pin (twisted pair, 8-wire) HMI and engineering port ➂ ✓ ✓ XF50 Ethernet RJ45 socket RJ45 plug 10/100/1000 MBit 8-pin (twisted pair, 8-wire) Field bus master (Ethercat) R911405645, Edition 07 Bosch Rexroth AG...
  • Page 18: Usb Interface

    The battery is used to buffer the real-time clock if the control is disconnected from voltage. A circuit monitors the battery state. For notes on changing the battery, see ⮫ Chapter 14.3 “Battery change ” on page A discharged battery causes an incorrect system time. Bosch Rexroth AG R911405645, Edition 07...
  • Page 19: Mounting, Dismounting And Electric Installation

    CORE X2, X3 19 / 42 Housing dimensions Mounting, dismounting and electric installation 10.1 Housing dimensions Fig. 5: Front view R911405645, Edition 07 Bosch Rexroth AG...
  • Page 20: Installation Notes

    Only use a support rail with an design height of 7.5 mm (corresponds to TH 35-7.5 acc. to EN 60715). The fastening distance of the support rails may not exceed 200 mm. This distance is required to ensure stability while mounting and dismounting the control. Bosch Rexroth AG R911405645, Edition 07...
  • Page 21 The installation place for the end clamps is secured. • Do not route cables parallel to motor cables or other strong interference sources to avoid the coupling of interferences. • Observe the bending radii of the cables when routing. R911405645, Edition 07 Bosch Rexroth AG...
  • Page 22: Mounting The Control

    Damage of the device by plug mounting under voltage! NOTICE − Before mounting or dismounting components, disconnect the control - including its components - from voltage. − Connect the voltage only after the control and its components have been set up. Bosch Rexroth AG R911405645, Edition 07...
  • Page 23: Mounting The Ctrlx I/O Module

    The control has up to 50 mounting cycles. 10.3.1 Mounting the ctrlX I/O module Damage of the device by plug mounting under voltage! NOTICE Disconnect the module and all connected module components from voltage before mounting or dismounting. R911405645, Edition 07 Bosch Rexroth AG...
  • Page 24: Dismounting The Control

    Fig. 11: Locking lever to release the clamping of the open position. Each module has to be snapped separately. 10.4 Dismounting the control For dismounting, use a common tool such as a slotted screwdriver with a 2.5 mm blade. Bosch Rexroth AG R911405645, Edition 07...
  • Page 25: Dismounting Steps

    Fig. 12: Removing the control from the mounting rail Before mounting the control on the mounting rail again, release the clamping of the open position again. Press the locking lever, see chapter 10.3 "Mounting the control". R911405645, Edition 07 Bosch Rexroth AG...
  • Page 26: Electric Installation

    XD10 power connectors are limited to 50. Fig. 13: Power connector XD10 Table 5: Pin assignment Plug contact Signal Function Color 24 V DC +24 V supply voltage (U GND (U ) (ground supply voltage) Blue Bosch Rexroth AG R911405645, Edition 07...
  • Page 27: Voltage Supply

    For the voltage supply, use a power supply unit as described in the following chapter: ⮫ Chapter 10.5.1 “External power supply unit ” on page The GND (U ) is not grounded to the device! R911405645, Edition 07 Bosch Rexroth AG...
  • Page 28 ) is connected to the protective conductor system, this connection has to be arranged at a central place (e.g. at the load power supply unit). Hence, the supply current circuit is a PELV circuit. Bosch Rexroth AG R911405645, Edition 07...
  • Page 29: Grounding

    IT security. Bosch Rexroth products are part of this comprehensive concept. The properties of the Bosch Rexroth products have to be considered for a comprehensive IT Security concept. For the required properties, refer to the IT Security Guideline (⮫ R911342562).
  • Page 30: Commissioning Steps

    An SD card can be used to load an image to the control. All existing data is deleted when loading a new image. Please contact the Bosch Rexroth Service. Please back up the user data before you delete it if you want to restore it on another control.
  • Page 31: Status Display On The Ctrlx Core

    12.4.1 Secure Boot Booting is secured by "Secure Boot". Thus, it can only be loaded by a runtime system released by Bosch Rexroth. For the kernel development, this mechanism can be unlocked using an app and the respective license.
  • Page 32: Backing Up Remanent Data

    The source code of these software components is not being delivered altogether with the product. Instead, for the licenses listed below, Bosch Rexroth offers to provide the source code on request. Please send your query to obtain the source code via email to or via mail to the following address: ⮫ open.source@boschrexroth.de...
  • Page 33: Error Causes And Troubleshooting

    (if it is an executable work) run the object code and to modify the work. – Bosch Rexroth reserves the right to charge for performing the distribution of the corresponding source code the incidental costs of creating the data carrier (CD-ROM, DVD or USB memory stick) plus postage.
  • Page 34: Maintenance

    Ensure that the IP degree of protection remains unchanged during mainte- nance! Only the maintenance works at the device listed in this chapter are permitted. For further information in the event of repair, please contact the Bosch Rexroth Service. 14.2 Scheduled maintenance tasks Include the following tasks into the maintenance schedule: •...
  • Page 35: Ordering Information

    Thus, variants with individual ordering information result from the required functional scope. Please contact the corresponding marketing organization and ask for the ordering information of the control variant optimized for your application. R911405645, Edition 07 Bosch Rexroth AG...
  • Page 36: Type Code

    None..........................= N Subject to export control (EU) No export license required ....................= N Special variante None ............................. = NN Robert Bosch ......................... = B1 WAGO ............................ = W1 LeAutomatix ..........................= L1 Fig. 15: Type code 15.3 Accessories and spare parts For ordering information on accessories and spare parts, refer to the chapter “Spare parts, accessories...
  • Page 37: Disposal

    Furthermore, the products returned for disposal must not contain any undue foreign substances or external components. Send the products free of charge to the following address: Bosch Rexroth AG Bürgermeister-Dr.-Nebel-Straße 2 97816 Lohr a.Main Germany 16.3...
  • Page 38: Service And Support

    Detailed description of malfunction and circumstances • Type plate specifications of the affected products, in particular type codes and serial numbers • Your contact data (phone and fax number as well as your e-mail address) Bosch Rexroth AG R911405645, Edition 07...
  • Page 39: Index

    End clamps......21 Plug, power supply..... . . 26 R911405645, Edition 07 Bosch Rexroth AG...
  • Page 40 Troubleshooting......33 Type code......36 Bosch Rexroth AG R911405645, Edition 07...
  • Page 41 CORE X2, X3 41 / 42 R911405645, Edition 07 Bosch Rexroth AG...
  • Page 42 Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main Germany Tel. +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911405645* R911405645...

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