Panasonic SA-PTX60EB Service Manual
Panasonic SA-PTX60EB Service Manual

Panasonic SA-PTX60EB Service Manual

Dvd home theater sound system
Table of Contents

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TABLE OF CONTENTS

1 Safety Precautions----------------------------------------------- 3
1.1. GENERAL GUIDELINES -------------------------------- 3
1.2. Before Repair and Adjustment ------------------------- 3
1.3. Protection Circuitry ---------------------------------------- 3
1.4. Safety Parts Information --------------------------------- 5
2 Warning -------------------------------------------------------------- 7
2.2. Precaution of Laser Diode------------------------------- 8
3 Service Navigation ----------------------------------------------12
3.1. Service Information --------------------------------------12
4 Specifications ----------------------------------------------------13
5.3. Audio and video connections --------------------------17
DVD Home Theater Sound System
Model No.
Product Color: (K)...Black Type
PAGE
5.4. Speaker Connections ----------------------------------- 18
5.5. Disc Information ------------------------------------------ 19
5.6. Using the iPod -------------------------------------------- 22
6 Operating Instructions ---------------------------------------- 24
6.1. Door Assembly Unit Jam------------------------------- 24
7.1. Service Mode Summary Table------------------------ 25
7.2. Service Mode Table ------------------------------------- 25
7.6. Error Code Table ----------------------------------------- 39
8 Troubleshooting Guide --------------------------------------- 40
Unit (DVD Module P.C.B.) ----------------------------- 40
output ------------------------------------------------------- 42
9 Service Fixture & Tools --------------------------------------- 44
9.1. Service Tools and Equipment ------------------------- 44
© Panasonic Corporation 2009. All rights reserved.
Unauthorized copying and distribution is a violation
of law.
SA-PTX60EB
SA-PTX60EG
SA-PTX60EF
SA-PTX60EE
PSG0907001CE
PAGE

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Summary of Contents for Panasonic SA-PTX60EB

  • Page 1: Table Of Contents

    5.2. Main Unit Key Button Operations---------------------16 9 Service Fixture & Tools --------------------------------------- 44 5.3. Audio and video connections --------------------------17 9.1. Service Tools and Equipment ------------------------- 44 © Panasonic Corporation 2009. All rights reserved. Unauthorized copying and distribution is a violation of law.
  • Page 2 10 Disassembly and Assembly Instructions --------------- 45 12.13. SMPS P.C.B. -------------------------------------------- 105 10.1. Disassembly Flow Chart-------------------------------- 47 12.14. Waveform Table (1/4)---------------------------------- 106 10.2. Main Components and P.C.B. Locations ----------- 48 12.15. Waveform Table (2/4)---------------------------------- 107 10.3. Disassembly of Door Assembly ---------------------- 49 12.16.
  • Page 3: Safety Precautions

    1 Safety Precautions 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
  • Page 4 • No sound is heard when the power is turned on. • Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1.
  • Page 5: Safety Parts Information

    1.4. Safety Parts Information Safety Parts List: There are special components used in this equipment which are important for safety. These parts are marked by ( ) in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards.
  • Page 6: Caution For Ac Cord (For Eb Only)

    1.5. Caution for AC Cord (For EB only) For your safety, please read the following text carefully. This appliance is supplied with a moulded three pin mains plug for your safety and convenience. A 5-ampere fuse is fitted in this plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 5-ampere and that it is approved by ASTA or BSI to BS1362.
  • Page 7: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip”...
  • Page 8: Precaution Of Laser Diode

    2.2. Precaution of Laser Diode Caution: This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens. Wavelength: 655 nm (DVD)/785 nm (CD) Maximum output radiation power from pickup: 100 µW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings: 1.
  • Page 9: Service Caution Based On Legal Restrictions

    2.3. Service caution based on Legal restrictions 2.3.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
  • Page 10: Handling Precautions For Traverse Unit

    2.4. Handling Precautions for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit. Cautions to Be Taken in Handling the Optical Pickup Unit 2.4.1.
  • Page 11 2.4.2.2. Human body grounding 1. Use the anti-static wrist strap to discharge the static electricity form your body. Figure 2...
  • Page 12: Service Navigation

    3 Service Navigation 3.1. Service Information This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with the original ser- vice manual.
  • Page 13: Specifications

    0.2 W ® Plays DivX video. Dimensions (W×H×D): 500 mm×201 mm×114 mm MPEG4 data recorded with Panasonic SD multi cameras or Mass: This unit 2.879 kg DVD video recorders 0 °C to +35 °C Operating temperature range: Conforming to SD VIDEO specifications (ASF standard)/...
  • Page 15: Location Of Controls And Components

    5 Location of Controls and Components 5.1. Remote Control Key Button Operations...
  • Page 16: Main Unit Key Button Operations

    5.2. Main Unit Key Button Operations...
  • Page 17: Audio And Video Connections

    5.3. Audio and video connections...
  • Page 18: Speaker Connections

    5.4. Speaker Connections...
  • Page 19: Disc Information

    5.5. Disc Information 5.5.1. Discs Playability...
  • Page 20 File Extension Type Support (WMA/MP3/JPEG/MPEG4/DivX) 5.5.2.
  • Page 21: Divx Information

    5.5.3. DivX Information...
  • Page 22: Using The Ipod

    5.6. Using the iPod...
  • Page 24: Operating Instructions

    6 Operating Instructions 6.1.2. Removing the iPod 6.1. Door Assembly Unit Jam 6.1.1. Removing the CD Step 1 Insert a flathead screwdriver into the hole behind the Door Assembly and push the gear fixture from point B to A. Step 1 Insert a flathead screwdriver into the hole behind the Door Assembly and push the gear fixture from point A to B.
  • Page 25: Self-Diagnosis And Special Mode Setting

    7 Self-Diagnosis and Special Mode Setting 7.1. Service Mode Summary Table The service modes can be activated by pressing various button combination on the main unit and remote control unit. Below is the summary for the various modes for checking: In order to enter the service mode, press [ ] RETURN button on remote control.
  • Page 26 7.2.1. Service Mode Table 1 Item Key Operation FL Display Mode Name Description Front Key Error code Error code check In STOP (no disc) mode, check The latest error code stored in the press [STOP] button on the EEPROM IC is displayed. main unit, and [0] button on the remote control unit.
  • Page 27 7.2.2. Service Mode Table 2 Item Key Operation FL Display Mode Name Description Front Key (Display 1) DVD laser DVD laser drive current measurement. In STOP (no disc) mode, drive current DVD laser drive current is measured press [STOP] button on the measurement and the result is displayed together main unit, and...
  • Page 28 Product TV Broadcasting Region Model Series Country Region Signal System Region Display OSD Menu Language Code System Default (Default) (Default) English, Spanish, English P, PC, PX USA, Canada, PX NTSC NTSC (*A) Canadian, French Japanese Japan NTSC NTSC (*A) Japanese, English English, French, German, English Europe...
  • Page 29 7.2.3. Service Mode Table 3 Item Key Operation FL Display Model Name Description Front Key Micro-processor Micro-processor firmware version In STOP (no disc) (Display 1) firmware version display & EEPROM checksum display. mode, press [STOP] display & EEPROM checksum is only available button on the main unit, due to existence of EEPROM IC.
  • Page 30 7.2.4. Service Mode Table 4 Item Key Operation FL Display Mode Name Description Front Key DVD Module P.C.B. firmware version is In STOP (no disc) Module P.C.B. displayed on the FL Display. mode, press [STOP] firmware The firmware version can be updated button on the main unit, version display using recovery disc.
  • Page 31 7.2.5. Optical Pick-up Self-Diagnosis The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use the following procedure for effective self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing the optical pickup when “NO DISC”...
  • Page 32: Dvd Self Diagnostic Function-Error Code

    7.3. DVD Self Diagnostic Function-Error Code 7.3.1. Mechanism Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code H01 Tray loading error The tray opening and closing is abnormal. Press [ STOP] on main CLOSE and OPEN of the tray cannot be unit for next error.
  • Page 33 7.3.2. DVD Module Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code U702 HDMI/DVI I2C The communication error of I2C when Press [ STOP] on main communication error connecting it with HDMI/DVI. For unit for next error. instance, when EDID information to which information on the TV set side has been described cannot be read, it is generated.
  • Page 34: Power Amp

    7.3.3. Power Supply & Digital Amplifier Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code F61 The abnormalities In normal operation, when DCDET2 goes Press [ STOP] on main in an output or power to "L" (Low) (Not during POWER OFF unit for next error.
  • Page 35 7.3.5. iPod Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code Over current occurs in In normal operation when IPOD_OC is IPOD OVER Switch to DVD/CD mode, power supply for iPod detected L (Low) for two consecutive CURRENT ERROR remove iPod and turn off charging...
  • Page 36: Sales Demonstration Lock Function

    7.4. Sales Demonstration Lock Function This function prevents discs from being lost when the unit is used for sales demonstrations by disabling the disc eject function. “LOCKED” is displayed on the unit, and ordinary operation is disabled. 7.4.1. Setting • Prohibiting removal of disc 1.
  • Page 37: Firmware Version-Up Information

    7.5. Firmware Version-Up Information 7.5.1. Process Flow (1/2) Item FL/ GUI Display Remarks Proccess Description Collect ROM There are 2 files: User can put both files Files into the same root A) Syscon ROM file type: (Copy files into Display 1: directory.
  • Page 38 7.5.2. Process Flow (2/2) Item FL/ GUI Display Remarks Proccess Description 1. Update Failed Update software Update stop. FL Display 4: (Opecon) The theater set can’t work, If Opecon software update fail: and can’t be recovered by FL Display 3: "FAIL" . CD update again.
  • Page 39: Error Code Table

    7.6. Error Code Table Self-Diagnosis Function provides information on any problems occuring for the unit and its respective components by displaying error codes. Thesed error code such as U**, H** and F** are stored in memory and held unless it is cleared. The error code is automatically display after entering into self-diagnostic mode.
  • Page 40: Troubleshooting Guide

    8 Troubleshooting Guide 8.1. Basic Troubleshooting Guide for Traverse Unit (DVD Module P.C.B.)
  • Page 41 Problems Checking Points Checking components 1) Distorted picture or a) Check SDRAM address, data IC8051 abnormal sound is head bus, CLK and other control signals during the initialization waveform b) Check video signals (Y,C) LB8301, R8321, R8323, LB8302, R8325, R8327 c) Check audio DAC circuitry IC8421 (Pin 9 to 11 &...
  • Page 42: Basic Troubleshooting Guide For Hdmi Av Output

    8.2. Basic Troubleshooting Guide for HDMI AV output Problems Checking Points Checking components 1) TV does not have any 1) Check setting of the set in * This year HDMI always ON. display. Set FL display Setup Menu whether the HDMI No need check Setup Menu.
  • Page 43 Problems Checking Points Checking components 1) TV does not have any 13) Hot-Plug Signal LB3906, R3902, R3903, Q3901, D3901 display. Set FL display shows U702/U703 14) TDMS Output swing amplitude R3901 control resistor 15) Host Interface External Input LB8702 Clock from LSI (IC8001) to Up-Con IC (IC3901) - OSC27M 16) Video Data Lines from LSI RX3707, RX3708, IC3901...
  • Page 44: Service Fixture & Tools

    9 Service Fixture & Tools 9.1. Service Tools and Equipment Prepare service tools before process service position. Service Tools Remark Main P.C.B. (CN2007) to FL P.C.B. (P6001) RFKZPTX60EG1 (17P FFC) Main P.C.B. (CN2001) to DVD Module P.C.B. (FP8101) RFKZPTX60EG2 (50P FFC) Main P.C.B.
  • Page 45: Disassembly And Assembly Instructions

    10 Disassembly and Assembly Instructions “ATTENTION SERVICER” Be careful when disassembling and servicing. Some chassis components may have sharp edges. Special Note: 1. This section describes the disassembly procedures for all the major printed circuit boards and main components. 2. Before the disassembly process was carried out, do take special note that all safety precautions are to be carried out.
  • Page 47: Disassembly Flow Chart

    10.1. Disassembly Flow Chart Main Unit L/R Ornament Door Assembly Top Ornament Rear Cabinet Fan Sub Assembly Power Button & Rear Shield Volume Button SMPS Sub Block Tuner Pack Switching Regulator IC SMPS & AC inlet P.C.B. (IC5701) Rectifier Diode IR P.C.B.
  • Page 48: Main Components And P.c.b. Locations

    10.2. Main Components and P.C.B. Locations...
  • Page 49: Disassembly Of Door Assembly

    10.3. Disassembly of Door Assembly Step 5 Lift up the Door Assembly (handling area) slightly as Step 1 Upset the main unit as diagram shown. arrow (1) shown. Step 2 Insert a flathead screw driver into the hole behind the Step 6 Push the Door Assembly as arrow (2) shown.
  • Page 50: Disassembly Of Left Ornament & Right Ornament

    Step 2 Slide to remove the Left Ornament. Step 2 Align the Door Assembly with the (upper & lower rib), guide reel (A & B) on the front panel. Step 3 Gently push the Door Assembly until it is fully closed. Caution: Avoid using strong force, ensure the Door Assembly move smoothly.
  • Page 51: Replacement Of Rear Cabinet

    Step 2 Remove 3 screws. Step 3 Remove 1 screw. Step 4 Slide to remove the Right Ornament. Step 4 Remove 1 screw at the side of rear cabinet. Caution: During assembling, ensure the Right Ornament is attached properly. 10.5. Replacement of Rear Cabinet •...
  • Page 52: Disassembly Of Top Ornament Assembly

    Caution: During assembling, ensure it is fully catched onto the front cabinet. Step 7 Lift up to remove rear cabinet. Caution: During assembling, ensure that rear cabinet assembly is properly fixed and fully catched onto front cabinet. 10.5.2. Assembly of Rear Cabinet •...
  • Page 53: Disassembly Of Power Button And Volume Button P.c.b

    Step 2 Lift up Top Ornament Assembly. Step 1 Remove 6 screws. Step 2 Remove Power Button P.C.B.. Step 3 Remove Volume Button P.C.B.. Caution: During assembling, ensure that 2P wire is dressed between the ribs properly. Caution: During assembling, ensure that 3P wire is prop- erly dressed into the slots.
  • Page 54 Caution: During assembling, ensure that rear shield is seated properly at the locators. Step 1 Remove 2 screws (with washer). 10.8.2. Assembly of Rear Shield Step 2 Remove 8 screws. Caution: During assembling, ensure that 1P wire is screwed on rear shield properly. Step 1 Fix the rear shield as diagram shown.
  • Page 55: Disassembly Of Fan Sub Assembly

    Caution: During assembling, ensure that rear shield is seated properly at the locators. Caution: During assembling, ensure that 1P wire is screwed on rear shield properly. Step 1 Lift up Fan Sub Assembly. Step 2 Twist the wire clamper. Step 3 Detach 3P cable at the connector (CN5505) on D-Amp P.C.B..
  • Page 56: Disassembly Of Smps Sub Block

    Step 4 Remove 2 screws. Caution: During assembling, press in 8P wire toward SMPS Sub Block to be away from heatsink unit A as arrow Step 5 Remove Fan Unit. shown. Ensure that 8P wire is connected correctly onto the 10.10.
  • Page 57 Step 5 Remove 2 screws at SMPS Sub Block. Caution: During assembling, press in 10P wire& 11P wire Caution: Keep the EMC Angle in safe place. Avoid denting toward SMPS Sub Block to be away from heatsink unit A it, place it back during assembling. as arrow shown.
  • Page 58: Disassembly Of Tuner Pack

    Step 7 Lift up to remove SMPS Sub Block. Step 1 Remove 1 screws. Step 2 Release catches at both side of SMPS Sub Block. Caution: During assembling, ensure that SMPS Sub Block is fully located and inserted onto front cabinet. 10.11.
  • Page 59: Disassembly Of Smps And Ac Inlet P.c.b

    Caution: During assembling, ensure that 10P wire is dressed through the slot properly. Caution: During assembling, ensure that SMPS Shield 10.12. Disassembly of SMPS and AC Upper is fully catched. Inlet P.C.B. • Follow the (Step 1) to (Step 7) of Item 10.3. •...
  • Page 60 Step 3 Remove 4 screws on SMPS P.C.B.. Caution: Before assembling of SMPS P.C.B., ensure that Barrier Sheet Upper 0/1 is properly inserted onto SMPS Chassis Unit. Step 4 Remove 1 screw. Step 5 Lift up SMPS P.C.B. in the direction of arrow (1). Step 6 Lift up AC Inlet P.C.B.
  • Page 61: Replacement Of Switching Regulator Ic (Ic5701)

    Caution: During assembling, ensure that AC Inlet is seated properly at the locator. Step 1 Desolder pins of the switching regulator IC (IC5701) on the solder side of SMPS P.C.B. Caution: During assembling, ensure that 11P & 8P wires are dressed through the SMPS Chassis Unit’s slot prop- erly.
  • Page 62: Replacement Of Rectifier Diode (D5702)

    Step 1 Apply grease to the heatsink unit B. Step 2 Mount the switching regulator IC (IC5701) on to SMPS P.C.B. Step 3 Fix and screw the switching regulator IC (IC5701) to the heatsink unit B. Caution: Ensure the switching regulator IC (IC5701) is tightly screwed to the heatsink unit B.
  • Page 63: Replacement Of Regulator Diode (D5801)

    Caution: Ensure the rectifier diode (D5702) is tightly screwed to the heatsink unit B. Step 2 Remove 1 screw from the regulator diode (D5801). Step 3 Remove the regulator diode (D5801) from the SMPS P.C.B. Caution: Handle the SMPS P.C.B with care due to its high Step 4 Solder pins of the rectifier diode (D5702) on the solder temperature after prolonged use.
  • Page 64: Replacement Of Regulator Diode (D5802)

    Caution: Ensure pins of the regulator diode (D5801) are 10.16.2. Assembly of Regulator Diode properly seated and soldered on SMPS P.C.B. (D5802) 10.16. Replacement Regulator Diode (D5802) 10.16.1. Disassembly of Regulator Diode (D5802) • Follow the (Step 1) to (Step 7) of Item 10.3. •...
  • Page 65: Disassembly Of Main P.c.b

    Caution: Ensure the regulator diode (D5803) is tightly screwed to the heatsink unit C. Step 1 Desolder pins of the regulator diode (D5803) on the sol- der side of SMPS P.C.B. Step 4 Solder pins of the regulator diode (D5803) on the solder side of SMPS P.C.B.
  • Page 66 Step 2 Detach 2P wire at the connector (CN2015) on Main Step 7 Remove 1 screw on Main P.C.B.. P.C.B.. Step 8 Gently remove Main P.C.B. in the direction of arrow Step 3 Detach 4P wire at the connector (CN2004) on Main shown.
  • Page 67: Replacement Of Switching Regulator Ic (Ic2903)

    Step 10 Flip the Main P.C.B. according to diagram shown. Step 11 Detach 17P FFC at the connector (CN2007) on Main Step 1 Desolder pins of the Switching Regulator IC (IC2903) on P.C.B.. the solder side of SMPS P.C.B. Step 12 Detach 22P FFC at the connector (CN2009) on Main Step 2 Remove 1 screw from the Switching Regulator IC P.C.B..
  • Page 68: Disassembly Of Sd Usb Wireless Assembly

    the solder side of SMPS P.C.B. Caution: Do not exert strong force when lift up the SD USB Wireless Assembly. It may cause the damages to Main Caution: Ensure pins of the Switching Regulator IC P.C.B.. (IC2903) are properly seated and soldered on Main P.C.B. 10.20.
  • Page 69: Disassembly Of Usb P.c.b

    Caution: During assembling, ensure that SD USB Wireless Assembly is seated properly onto the locators and rib. Step 5 Detach 5P wire at the connector (FP6900) on USB P.C.B.. Step 6 Remove USB Chassis Unit. 10.21. Disassembly of USB P.C.B. •...
  • Page 70: Disassembly Of D-Amp P.c.b

    Caution: During assembling, ensure that Support P.C.B. is tilted and inserted into USB P.C.B. and seated properly at Caution: During assembling, ensure that USB P.C.B. is the locators. seated properly onto the USB Chassis. Caution: During assembling, ensure that SD USB Spring plate is in good condition.
  • Page 71 Caution: During liftling up the Right Chassis, ensure that it is released from the locator completely. Step 1 Remove 1 screw. Step 2 Remove 2 screws. Step 5 Remove the Right Chassis (together with D-Amp Step 3 Detach 22P FFC at the connector (CN5503) on D-Amp P.C.B.).
  • Page 72: Replacement Of Audio Amplifier Driver Ic (Ic5001)

    Caution: During assembling, ensure that Right Chassis is seated properly at the locators. Step 6 Remove 2 screws. Caution: During assembling, ensure that D-Amp P.C.B. is seated properly at the locators. 10.23. Replacement of Audio Ampli- fier Driver IC (IC5001) •...
  • Page 73 Step 4 Remove Audio Amplifier Driver IC (IC5001). 10.23.2. Assembly of Audio Amplifier Driver IC (IC5001) Step 1 Mount the Audio Amplifier Driver IC (IC5001) onto D- Amp P.C.B.. Step 2 Lift up heatsink unit A. Caution: During assembling, ensure that the pins of Audio Amplifier Driver IC (IC5001) is positioned correctly on D- Amp P.CB..
  • Page 74: Disassembly Of Dvd Module P.c.b

    Step 3 Detach 2P wire at the connector (FP8102) on DVD Step 3 Screw 2 screws on the solder side of D-Amp P.C.B.. Module P.C.B.. Step 4 Detach 5P wire at the connector (FP9001) on DVD 10.24. Disassembly of DVD Module Module P.C.B..
  • Page 75: Disassembly Of Left Chassis Unit

    Step 7 Remove 2 screws on DVD Module P.C.B.. Caution: During assembling, ensure that DVD Module P.C.B. is seated properly at the locator. 10.25. Disassembly of Left Chassis Unit • Follow the (Step 1) to (Step 7) of Item 10.3. •...
  • Page 76 Caution: During assembling, replace with new tesa tapes if it is torn. Step 1 Remove 2 screws. Step 2 Remove 1 screw. Caution: During assembling, ensure that 2P wire is dressed into the U-Slot properly. Step 3 Lift up the tesa tapes to release 7P FFC, 26P FFC Step 4 Lift up Left Chassis Unit and align it about 45°...
  • Page 77: Disassembly Of Traverse Unit

    Caution: During disassembling/assembling, do not cause any damages to the 7P FFC and 26P FFC. Step 5 Gently remove Left Chassis Unit as arrow shown. Caution: During assembly, ensure that Left Chassis Unit is seated properly at the locator. Caution: During assembly, ensure that Left Chassis Unit is inserted under the Docking Holder properly.
  • Page 78 Step 1 Remove 4 screw at Traverse Unit. Caution: During disassembling/assembling, remove Traverse Unit carefully; Avoid causing damages to the D- Amp P.C.B. (Circle Area). Step 2 Lift up to remove Traverse Unit. Step 3 Upside down the Traverse Unit. Step 4 Depress to remove 4 fix pins.
  • Page 79: Disassembly Of Motor P.c.b

    Step 5 Release 7P FFC from the hook. Caution: During assembling, ensure that 7P FFC is dressed into the hook properly. Step 6 Release 26P FFC from the hook. Caution: During assembling, ensure that 26P FFC is dressed into the hook properly. Step 1 Remove 2 screws at Gear Box Unit.
  • Page 80: Disassembly Of Door Switch P.c.b

    • Follow the (Step 1) to (Step 2) of Item 10.26. Step 3 Desolder pins of Motor P.C.B.. Step 4 Remove Motor P.C.B.. Step 1 Release 2 catches on Door Switch P.C.B.. Step 2 Remove Door Switch P.C.B.. Caution: During assembling, ensure that Gear Box Unit is seated properly at the locator.
  • Page 81: Disassembly Of Mechanism Switch P.c.b

    • Follow the (Step 1) to (Step 7) of Item 10.25. Caution 1: During assembling, ensure that FL P.C.B. is seated properly at the locator & fully catched. Caution 2: During assembling, ensure that 5P wire is dressed between ribs & avoid covering the hole. 10.30.
  • Page 82: Disassembly Of Ipod Fan P.c.b

    Step 2 Release the catch on the Mechanism Switch P.C.B.. Step 1 Remove iPod Spring. Step 3 Remove Mechanism Switch P.C.B.. Step 2 Detach 3P wire at the connector (P6460) on iPod Fan P.C.B.. Caution: During assembling, ensaure that Mechanism Switch P.C.B.
  • Page 83: Disassembly Of Ipod Fan

    Caution: During assembling, ensure that 4P wire is dressed between ribs of front cabinet. 10.32. Disassembly of iPod Fan • Follow the (Step 1) to (Step 7) of Item 10.3. Caution: During assembling, ensure that 3P wire of iPod fan is dressed behind ribs of front cabinet. •...
  • Page 84: Disassembly Of Ipod Docking Tub Assembly

    Step 1 Remove 1 screw on iPod Switch P.C.B.. Step 2 Remove iPod Switch P.C.B.. Step 1 Press the push lever to release it. Caution: During assembling, ensure that 2P wire are dressed between the ribs of front cabinet. 10.34. Disassembly of iPod Docking Tub Assembly •...
  • Page 85 Caution: Apply gentle force during disassembling. Step 5 Press and hold the docking holder with gentle force as arrow shown. Step 3 Remove iPod Spring. Caution: Keep the iPod Spring in safe place, avoid denting it. Place it back during assembling. Step 6 Remove the docking holder.
  • Page 86: Disassembly Of Ipod P.c.b

    Caution 2: Ensure that the docking holder is seated prop- erly on front cabinet. Step 7 Remove iPod Docking Tub Assembly. Caution 1: During assembling of the docking holder, place the docking holder underneath the catch and use the 2 locaters as guide to ensure that the docking holder is properly located.
  • Page 87: Disassembly Of Ir P.c.b

    Step 9 Remove the iPod P.C.B. as arrow shown. Step 1 Remove 2 screws. Step 2 Release the 2 catches on iPod Assembly. Caution: During assembling, ensure that Docking Tub is fully catched onto Docking Cover. 10.36. Disassembly of IR P.C.B. •...
  • Page 88 Step 1 Detach 3P wire at the connector (CN301) on Main P.C.B.. Step 2 Remove 1 screw. Step 3 Remove IR P.C.B..
  • Page 89: Service Position

    11 Service Position Note: For description of the disassembly procedure, see the section 10. 11.1. Checking & repairing of Main P.C.B. Step 1 Remove Door Assembly. Step 2 Remove Left & Right Ornament. Step 3 Remove Rear Cabinet. Step 4 Remove Rear Shield. •...
  • Page 90 Step 14 Remove 2 screws. Step 10 Cut the Lead Clamper. Step 11 Detach 11P FFC at the connector (CN7001) on Main P.C.B.. Step 12 Detach 10P FFC at the connector (CN801) on Main P.C.B.. Step 15 Remove 1 screw. Step 16 Remove 1 screw.
  • Page 91 Step 20 Detach 2P wire at the connector (CN2015) on Main P.C.B.. Step 21 Detach 4P wire at the connector (CN2004) on Main Step 17 Remove 1 screw. P.C.B.. Step 18 Lift up SMPS Sub Block. Step 22 Detach 14P FFC at the connector (CN6003) on Main P.C.B..
  • Page 92: Checking & Repairing Of Dvd Module P.c.b

    Step 25 Remove 1 screw on Main P.C.B.. Step 26 Gently remove Main P.C.B. as arrow shown. Step 29 Connect 10P wire to connector (CN2002) on Main P.C.B.. Step 30 Connect 11P wire to connector (CN801) on Main P.C.B.. Step 31 Attach original cable with extension cable (REXX0683) (8P cable from H5801 to CN5502).
  • Page 93 Step 6 Remove 2 screws on DVD Module P.C.B.. Step 2 Remove 1 screw. Step 3 Remove 1 screw. Step 7 Remove DVD Module P.C.B.. Step 4 Detach 2P wire at the connector (FP8102) on DVD Module P.C.B.. Step 5 Detach 5P wire at the connector (FP9001) on DVD Module P.C.B..
  • Page 94: Checking & Repairing Of D-Amp P.c.b

    Step 8 Flip the DVD Module P.C.B. as diagram shown. Caution: Insulated material is required to insulate DVD Step 3 Remove 4 screw. Module P.C.B. from other parts. Step 4 Detach 22P FFC at the connector (CN5503) on D-Amp Step 9 Proceed to check and repair Side A of DVD Module P.C.B..
  • Page 95: Checking & Repairing Of Smps P.c.b

    Caution: During checking and repairing, ensure that the extension cables are connected properly. Step 6 Proceed to check and repair SMPS P.C.B.. Step 13 Flip the D-Amp P.C.B.. 11.5. Checking & repairing of FL Step 14 Proceed to check and repair Side A of D-Amp P.C.B.. P.C.B.
  • Page 96 Step 7 Attach original cable with extension cable (RFKZPTX60EG1)(50P cable from CN2001 to FP8101). Step 8 Proceed to check and repair FL P.C.B..
  • Page 97: Voltage & Waveform Chart

    IC3901 REF NO. MODE CD PLAY IC3952 REF NO. MODE CD PLAY IC8001 REF NO. MODE CD PLAY IC8001 REF NO. MODE CD PLAY REF NO. IC8001 MODE CD PLAY IC8001 REF NO. MODE CD PLAY SA-PTX60EB/EE/EF/EG DVD MODULE P.C.B.
  • Page 98: Dvd Module P.c.b. (2/4)

    REF NO. IC8001 MODE CD PLAY IC8051 REF NO. MODE CD PLAY IC8051 REF NO. MODE CD PLAY IC8051 REF NO. MODE CD PLAY IC8111 REF NO. MODE CD PLAY IC8251 REF NO. MODE CD PLAY SA-PTX60EB/EE/EF/EG DVD MODULE P.C.B.
  • Page 99: Dvd Module P.c.b. (3/4)

    IC8611 REF NO. MODE CD PLAY IC8651 REF NO. MODE CD PLAY REF NO. IC8651 MODE CD PLAY IC8651 REF NO. MODE CD PLAY IC8691 REF NO. MODE CD PLAY IC8695 REF NO. MODE CD PLAY SA-PTX60EB/EE/EF/EG DVD MODULE P.C.B.
  • Page 100: Dvd Module P.c.b. (4/4)

    REF NO. Q3943 Q8321 Q8325 Q8331 Q8335 MODE CD PLAY Q8341 Q8551 Q8552 Q8561 Q8562 REF NO. MODE CD PLAY Q8563 Q8564 Q8565 QR8420 QR8566 REF NO. MODE CD PLAY QR9030 REF NO. MODE CD PLAY SA-PTX60EB/EE/EF/EG DVD MODULE P.C.B.
  • Page 101: Main P.c.b. (1/4)

    STANDBY IC2003 REF NO. MODE CD PLAY STANDBY REF NO. IC2101 MODE CD PLAY STANDBY IC2101 REF NO. MODE CD PLAY -6.0 -5.9 -5.7 STANDBY -6.0 -5.9 -5.7 IC2101 REF NO. MODE CD PLAY -0.1 STANDBY -0.1 SA-PTX60EB/EE/EF/EG MAIN P.C.B.
  • Page 102: Main P.c.b. (2/4)

    CD PLAY STANDBY IC2900 REF NO. MODE CD PLAY 17.8 STANDBY 17.8 IC2903 REF NO. MODE CD PLAY 17.6 STANDBY 17.6 IC2904 REF NO. MODE CD PLAY STANDBY IC2905 REF NO. MODE CD PLAY 17.8 STANDBY 17.8 SA-PTX60EB/EE/EF/EG MAIN P.C.B.
  • Page 103: Main P.c.b. (3/4)

    Q2925 Q2926 Q2927 Q2928 Q2929 MODE CD PLAY -1.0 -0.6 -4.9 STANDBY -1.0 -0.6 -4.9 Q2930 REF NO. MODE CD PLAY STANDBY SA-PTX60EB/EE/EF/EG MAIN P.C.B. 12.8. Main P.C.B. (4/4) REF NO. IC2004 MODE CD PLAY STANDBY SA-PTX60EB/EF/EG ONLY MAIN P.C.B.
  • Page 104: Fl P.c.b

    -25.6 -25.7 -25.7 -16.4 -26.5 -14.2 -16.5 23.7 -23.6 -23.6 -23.6 -23.6 -23.6 -23.6 -23.6 IC6001 REF NO. MODE CD PLAY -23.5 -23.5 -3.3 STANDBY -23.6 -23.6 -3.3 SA-PTX60EB/EE/EF/EG FL P.C.B. 12.10. D-Amp P.C.B. IC5003 REF NO. MODE CD PLAY -31.7 -36.8 -35.0 -31.7 -31.6 STANDBY -31.7 -36.8 -35.0 -31.7 -31.6...
  • Page 105: Ipod Fan P.c.b

    12.11. iPod Fan P.C.B. Q6451 Q6452 REF NO. MODE CD PLAY STANDBY SA-PTX60EB/EE/EF/EG iPod FAN P.C.B. 12.12. Power Button P.C.B. Q6501 REF NO. MODE CD PLAY STANDBY SA-PTX60EB/EE/EF/EG POWER BUTTON P.C.B. 12.13. SMPS P.C.B. IC5701 REF NO. MODE CD PLAY 10.2...
  • Page 106: Waveform Table (1/4)

    12.14. Waveform Table (1/4) 1.08Vp-p(1msec/div) 1.12Vp-p(1msec/div) 5Vp-p(50nsec/div) 0.32Vp-p(1msec/div) 0.34Vp-p(2msec/div) 0.8Vp-p(1msec/div) 0.8Vp-p(2msec/div) 10.8Vp-p(5msec/div) 1.6Vp-p(200usec/div) 1.8Vp-p(200usec/div) 2.8Vp-p(200usec/div) 1.5Vp-p(500usec/div) 0.4Vp-p(200usec/div) 2.8Vp-p(200usec/div) 6.8Vp-p(200usec/div) 1Vp-p(200usec/div) 0.7Vp-p(20usec/div) 1.1Vp-p(20usec/div) 1.05Vp-p(20usec/div) 0.48Vp-p(50usec/div)
  • Page 107: Waveform Table (2/4)

    12.15. Waveform Table (2/4) 0.95Vp-p(50usec/div) 0.9Vp-p(50usec/div) 0.46Vp-p(50usec/div) 2.1Vp-p(50usec/div) WF No. IC3901-35,36,37, 38 (PLAY) 2.2Vp-p(50usec/div) 2.1Vp-p(50usec/div) 1.25Vp-p(20usec/div) 4.8Vp-p(2usec/div) 3.6Vp-p(5usec/div) 4.4Vp-p(500nsec/div) 3.6Vp-p(5usec/div) 3.8Vp-p(5usec/div) 3.6Vp-p(2usec/div) 3.6Vp-p(5usec/div) 3.8Vp-p(5usec/div) 3.8Vp-p(5usec/div) 0.6Vp-p(1usec/div) 0.096Vp-p(500nsec/div) 1Vp-p(200usec/div) 0.4Vp-p(500nsec/div)
  • Page 108: Waveform Table (3/4)

    12.16. Waveform Table (3/4) 1.2Vp-p(500nsec/div) 1.5Vp-p(1usec/div) 6.4Vp-p(5usec/div) 6.4Vp-p(5usec/div) 6Vp-p(5usec/div) 6Vp-p(5usec/div) 6.4Vp-p(5usec/div) 6.4Vp-p(5usec/div) 6Vp-p(5usec/div) 6.4Vp-p(5usec/div) 2.4Vp-p(2usec/div) 5.6Vp-p(2usec/div) 0.72Vp-p(20usec/div) 0.72Vp-p(20usec/div) 0.42Vp-p(20usec/div) 1.05Vp-p(20usec/div) 0.9Vp-p(20usec/div) 6Vp-p(2usec/div) 6.4Vp-p(500nsec/div) 4.8Vp-p(2usec/div)
  • Page 109: Waveform Table (4/4)

    12.17. Waveform Table (4/4) 0.76Vp-p(500usec/div) 0.24Vp-p(500usec/div) 0.092Vp-p(2msec/div) 2.3Vp-p(500usec/div) 1.5Vp-p(500usec/div) 0.15Vp-p(500usec/div) 7.6Vp-p(2usec/div)
  • Page 110: Illustration Of Ics, Transistor And Diode

    13 Illustration of ICs, Transistor and Diode C0JBAZ001251 (20p) C0JBAB000908 (6p) RFKWEPTX60EG (8p) C0FBBY000060 (30p) C0ABBB000230 (8p) MN2DS0018MP (216p) C9ZB00000461 (32p) C0DBZYY00266 (8p) MN864702A (128p) C3FBNY000036 (48p) C0ABBB000189 (8p) C0HBB0000057 (44p) No.1 C3ABPG000160 (54p) C3EBGC000056 (8p) RFKWX0746A (48p) C0FBAK000026 (16p) No.1 C1BB00001008 (16p) C1AB00002735...
  • Page 111: Block Diagram

    USB HIGH ADDRESS ADDRESS USB PORT SIDE SWITCH CN2001 FP8101 CPU CMD FP6900 FP9001 VBUS USB5V D+2.5V MA10 QR9030 MA11 (DQM3) LEVEL SHIFTER DRV2 NCSM FP6900 FP9001 LOUT NRAS /RAS NCAS /CAS FP6900 FP9001 146 ROUT SA-PTX60EB/EE/EF/EG DVD (AUDIO) BLOCK DIAGRAM...
  • Page 112: Dvd (Servo)

    Q8564 FP8531 CDIN-GND SWITCH ACTUATOR VO1+ TRACKING LEVEL COIL SHIFT FP8531 FP8531 VO1- FOCUS COIL FP8531 VO2+ LEVEL SHIFT FP8531 DVD/CD SENSOR DVD/CD SENSOR S6301 S6302 VO2- FP8531 QR8566 P6300* FP8102 SWITCH DV5 216 VCC1 SA-PTX60EB/EE/EF/EG DVD (SERVO) BLOCK DIAGRAM...
  • Page 113: Dvd (Hdmi)

    NRESET AND GATE NIRQ NRST D+3.3V TXRST NRESET HDMIRST TRCDATA2 IC3952 C0CBCDC00063 TERMINAL VOLTAGE REGULATOR HOTPLG Q3941,Q3942,Q3943 M + 9V + 5V CN2001 FP8101 CEC IN CEC CIRCUIT TO/FROM SYSTEM CONTROL CN2001 FP8101 CEC OUT SA-PTX60EB/EE/EF/EG DVD (HDMI) BLOCK DIAGRAM...
  • Page 114: System Control

    VMUTE VMUTE TO VIDEO IPOD VIDEO SEL iPod VIDEO FROM AUDIO SENSE1 SENSE1 FP8101 CN2001 30 DVD CMD FP8101 CN2001 DVD CLK TO/FROM DVD (AUDIO) FP8101 CN2001 DVD STAT Q2006 FP8101 CN2001 INVERTER DVD MUTE SA-PTX60EB/EE/EF/EG SYSTEM CONTROL BLOCK DIAGRAM...
  • Page 115: Audio

    C0ABBB000189 OP-AMP CN1001 CN1002 CN6003 90 INL4 [iPod L] CN1001 CN1002 CN6003 89 INR4 [iPod R] CN2009 CN5503 SUBWOOFER OPOUT2 TO D-AMP CN1001 CN1002 CN6003 ASP CLK 62 CLOCK FROM SYSTEM CONTROL ASP DAT 63 DATA SA-PTX60EB/EE/EF/EG AUDIO BLOCK DIAGRAM...
  • Page 116: Video

    CN2001 H2011* H2010* C IN 6 MHz C OUT BIAS DAC5 OUT BUFFER S-DCOUT SDCOUT IC6601 S1/S2 C0ABZA000080 VIDEO Q2801 iPod ISOLATION AMP MUTING CONTROL CN1001 CN1002 CN6003 VOUT 1 IPOD VIDEOSEL FROM SYSTEM CONTROL VMUTE SA-PTX60EB/EE/EF/EG VIDEO BLOCK DIAGRAM...
  • Page 117: D-Amp

    Q5012, Q5013 TEMPERATURE D5010 DC DETECT SENSOR Q5007, Q5008, QR5000, QR5005 Q5009 CN2009 CN5503 DC DETECT 5 OS CN5506 FAN MOTOR CTRL DRIVE CN5506 D5005 QR5071 DC DETECT Q5006 CN5506 FAN LOCK DETECT D5072 CN2009 CN5503 SA-PTX60EB/EE/EF/EG D-AMP BLOCK DIAGRAM...
  • Page 118: Power

    REGULATOR CURRENT LIMITING D5802 SWITCH CN5502 H5801* +30V SENSE 7, 8 D5807 D5801 CN5502 H5801* -30V SENSE 3, 4 Q5017 REGULATOR IC5801 C0DABFC00002 SHUNT REGULATOR PC5720 Q5861, Q5863 CN7001 CN5802* FEED BACK FROM SWITCH SYSTEM CONTROL SA-PTX60EB/EE/EF/EG POWER BLOCK DIAGRAM...
  • Page 119: Wiring Connection Diagram

    T5751 IR6801 FP8031* (SUB TRANSFORMER) P5701 P6800* TL1* SMPS P.C.B. FP8531 (SOLDER SIDE) TL6* TL5* TL2* SENSOR FP8251 FOR SOFTWARE TO SPINDLE/ TO OPTICAL TRAVERSE PICKUP UNIT MOTOR NOTE: " * " REF IS FOR INDICATION ONLY. SA-PTX60EB/EE/EF/EG WIRING CONNECTION...
  • Page 121: Schematic Diagram Notes

    16 Schematic Diagram Notes • Voltage and signal line :+B signal line • This schematic diagram may be modified at any time :-B signal line :CD/DVD Audio input signal line with the development of new technology. :iPod/AUX/Optical Audio input signal line Notes: :CD/DVD Video input signal line S6101:...
  • Page 123: Schematic Diagram

    XBYTE VIN8 VIN8 SPMUTE VIN7 EXADR_16 FEXDT_15 VIN7 D8211 TRVFTMUTE VIN6 MA2J1110GL [55]P8 [107]AVDDB VIN6 VIN5 [56]P9 [108]AVSSB VIN5 C8211 R8211 1200P VIN9 C8022 VDD33 VIN10 CPU-CMD VHALF CPU-STAT VREFH 56 57 TO DVD MODULE(DV5U) SA-PTX60EB/EE/EF/EG SECTION (3/4) MODULE(DV5U) CIRCUIT...
  • Page 124 HD: DVD MODULE(HDMI): SCHEMATIC DIAGRAM - 5 AOUT0 2SB1218ARL AOUT0 IC8695 BUFFER AOUT1 C0JBAA000502 AOUT1 R8312 C8341 AND GATE AOUT2 C8311 AOUT2 CR_PR_R CPU-STAT R8342 TO DVD MODULE(DV5U) Q8341 C8695 SA-PTX60EB/EE/EF/EG SECTION (4/4) 2SB1218ARL DVD MODULE(DV5U) CIRCUIT BUFFER TO DVD MODULE(DV5U) SECTION (1/4)
  • Page 125 DQ13 TXRST TXRST MDQ_14 MDQ_1 DQ14 C8052 VDDQ VSSQ D+3R3V MDQ_0 D+3R3V MDQ_15 SA-PTX60EB/EE/EF/EG DQ15 C8901 MODULE(DV5U) CIRCUIT D+3R3V DV: DVD MODULE(DV5U): SCHEMATIC DIAGRAM 1 - 4 HOTPLG HD: DVD MODULE(HDMI): SCHEMATIC DIAGRAM - 5 HOTPLG C8051 V_CLK R8901 VCLK...
  • Page 126 DV: DVD MODULE(DV5U): SCHEMATIC DIAGRAM 1 - 4 R8540 D1H85604A043 VIN1 HD: DVD MODULE(HDMI): SCHEMATIC DIAGRAM - 5 LB8571 VIN4 J0JDC0000045 Q8563 R8535 R8532 100K 2.2K B1CFHA000002 LPC2 SWITCH R8533 R8534 Q8565 2SD1819A0L Q8564 INVERTER B1CFHA000002 R8537 C8532 220P SA-PTX60EB/EE/EF/EG SWITCH MODULE(DV5U) CIRCUIT DVD_CD...
  • Page 127 HD: DVD MODULE(HDMI): SCHEMATIC DIAGRAM - 5 Q3903 B1CFHA000002 LEVEL SHIFTER R3906 4.7K IC3952 TXRST TXRST C0CBCDC00063 OSC27M OSC27M I2C_SCL TERMINAL VOLTAGE REGULATOR I2C_SCL I2C_SDA I2C_SDA RX3901 C3955 D1H410120001 0.01 VCLK R3947 VCLK HOTPLG HOTPLG K3903 M+9V M+9V SA-PTX60EB/EE/EF/EG DVD MODULE(HDMI) CIRCUIT...
  • Page 128: Main Circuit

    R2609 C2020 C6303 C6304 50V10 R6300 VGND IPOD_VOUT VGND VOUT R6302 C6300 C6302 50V4.7 10V47 IC6601 C0ABZA000080 C2015 220P ...EF/EG ...EF/EG VIDEO ISOLATION AMP C2016 220P C2014 TO MAIN ...EB ...EB SECTION (4/6) ...EE ...EE AGND AGND SA-PTX60EB/EE/EF/EG MAIN CIRCUIT...
  • Page 129 B1ADCE000012 120K POWER SUPPLY R6613 R2973 R2971 4.7K 2.7K DGND Q2930 B1GBCFJJ0051 R2085 4.7K VREF1 POWER CONTROL PCONT TEST Q2003 B1GBCFLL0037 RESET IC2003 C2006 RFWEPTX60EG DC_DET1 50V2.2 D2008 EEPROM MA2J1110GL DGND SYS6V NSW+6V TO MAIN SECTION (5/6) SA-PTX60EB/EE/EF/EG MAIN CIRCUIT...
  • Page 130 AGND SURROUND BACK L Q2925 SURROUND BACK R B1ABGC000005 R6606 A+7V INVERTER A-7V AGND PVCONT JK2002 L2101 J0JBC0000014 HP_SW HP_SW L2102 L2201 J0JBC0000014 HP_L HEADPHONE HP_Lch L2202 J0JBC0000014 HP_R HP_Rch GNDE C2937 C2938 TO MAIN SECTION (6/6) SA-PTX60EB/EE/EF/EG MAIN CIRCUIT...
  • Page 131 ADGND MUTE2 GND2 C2206 0.068 ADGND C2211 R2202 3.3K MIXR CRIN CROUT MIX-R D+5V R2102 3.3K MIXL C2111 VCC2 CRSAG MIX-L ADAC5V C2106 0.068 VGND VGND VGND VGND H2011* H2010* VGND CR/PR/R VGND CB/PB/B VGND VGND Y/PY/G SA-PTX60EB/EE/EF/EG MAIN CIRCUIT...
  • Page 132 POWER SAVE CONTROL FP2901 4.7K L2910 G0C390JA0055 C2900 16V33 R2930 +18V TO MAIN SECTION (4/6) IC2900 C0DAAYG00001 SWITCHING REGULATOR L2903 G0A101ZA0028 C2932 0.47 C2923 C2927 25V220 R2923 R2906 0.01 1.2K 6.8K R2922 D2913 B0JCPD000025 M5GND MGND MGND SA-PTX60EB/EE/EF/EG MAIN CIRCUIT...
  • Page 133 TU+9V R1712 L2906 G0A100HA0023 M+9V M+9V MODE1 MODE0 MODE1 M5GND I2C_SDA C2928 C2942 nRESET I2C_SCL Q1702 0.01 16V220 R1714 B1CFGC000004 MGND LEVEL SHIFTER Q1704 B1CFGC000004 R1715 LEVEL SHIFTER TUN_CLK TUN_DI IPHONE_RST R1711 Q1703 B1GBCFLL0037 LEVEL SHIFTER DGND SA-PTX60EB/EE/EF/EG MAIN CIRCUIT...
  • Page 134: Tuner & Fl Circuit

    C0HBB0000057 FL_DATA R6007 FL DISPLAY DRIVER FL_CLK R6008 FL_STB R6009 [12] GND [22] P10 K6002 16 17 iPod SWITCH P6011 K6003...EB/EF/EG K6004..EE CIRCUIT (P6100*) VERF- IN SCHEMATIC iPod_DOCK_OPEN DIAGRAM - 14 C6008 C6009 C6010 6.3V100 SA-PTX60EB/EE/EF/EG TUNER / FL CIRCUIT...
  • Page 135: Power Button, Volume Button, Door Switch & Mechanism Switch Circuit

    SENSOR SENSOR IN SCHEMATIC DIAGRAM - 2 S6702 P6700* CENTER POSITION1 (L) MAIN CIRCUIT POSITION2 (C) (CN2004) POSITION3 (R) IN SCHEMATIC VREF- DIAGRAM - 7 S6703 RIGHT SA-PTX60EB/EE/EF/EG POWER BUTTON / VOLUME BUTTON / DOOR SWITCH / MECHANISM SWITCH CIRCUIT...
  • Page 136: Ir, Motor, Usb & Ipod Switch Circuit

    CIRCUIT (FP9001) IN SCHEMATIC IPOD_DOCK_OPEN IN SCHEMATIC USB PORT DGND DIAGRAM - 12 DIAGRAM - 1 DGND DGND C6901 R6902 LB6902 C6902 VA6901 VA6902 B0ZBZ0000147 B0ZBZ0000147 J0JHC0000068 R6905 C6903 6201 SA-PTX60EB/EE/EF/EG IR / MOTOR / USB / iPod SWITCH CIRCUIT...
  • Page 137: Ipod, Ipod Fan & Ac Inlet Circuit

    OUT_L VGND R1012 VIDEO OUT_R L1009 J0JHC0000107 VGND AUDIO_RETURN L1008 J0JHC0000107 iPod_DET AC INLET CIRCUIT P5701 TL5* SMPS CIRCUIT AC IN IN SCHEMATIC 220V ~ 240V DIAGRAM - 21 50Hz TL6* SA-PTX60EB/EE/EF/EG iPod / iPod FAN / AC INLET CIRCUIT...
  • Page 138: D-Amp Circuit

    1000P R5305 C5005 220K 16V10 C5406 R5408 R5014 11 12 100K R5319 100K R5307 C5306 R5308 Q5002 D5302 B1HBDCA00001 B0ACCK000005 R5311 MUTING R5310 R5419 100K R5309 D5301 8.2K B0ACCK000005 R5022 R5407 R5312 R5321 TO D-AMP SECTION (3/4) SA-PTX60EB/EE/EF/EG D-AMP CIRCUIT...
  • Page 139 6.3V100 R5218 100K D5307 B0HCMM000019 R5049 R5006 Q5302 Q5013 B1CBRK000001 L5004 B1ABCF000176 AMPLIFIER G0A150L00003 R5315 DC DETECT C5307 R5316 0.47 2.2K Q5012 C5308 B1ABCF000176 R5314 DC DETECT D5010 MA2J1110GL R5047 R5048 8.2K R5064 TO D-AMP SECTION (4/4) SA-PTX60EB/EE/EF/EG D-AMP CIRCUIT...
  • Page 140 QR5005 B1GBCFJJ0007 R5017 R5001 D5011 DC DETECT 4.7K 8.2K MAZ8051GML QR5003 C5000 B1GDCFJJ0008 MUTING CONTROL R5002 C5001 QR5001 B1GBCFJJ0007 SWITCH MODE2 AGND D5002 R5063 MA2J1110GL Q5016 B1ABCF000020 SWITCH MOD_DA R5065 C5038 5000 K5002 TO D-AMP SECTION (4/4) SA-PTX60EB/EE/EF/EG D-AMP CIRCUIT...
  • Page 141 C5047 50V2.2 Q5015 B1ADCE000012 R5031 C5022 R5058 POWER CONTROL 4.7K C5026 R5035 C5023 D5006 R5032 1.8M 50V1 MA2J1110GL Q5014 2SB0621AHA Q5009 POWER SUPPLY C5049 R5057 B1ABCF000176 D5007 16V10 2.2K MA2J1110GL FAN MOTOR DRIVE TO D-AMP SECTION (3/4) SA-PTX60EB/EE/EF/EG D-AMP CIRCUIT...
  • Page 142: Smps Circuit

    DIAGRAM - 11 +18V.-12V_GND C5815 R5804 R5814 +18V.-12V_GND 8.2K 180K -13V R5806 -13V IC5801 SYNC C0DABFC00002 R5729 SYNC C5818 SHUNT REGULATOR Q5863 R5728 B1ABCF000176 R5805 6.8K SWITCH Q5861 R5817 R5819 2.2K B1ADCE000012 R5861 C5869 SWITCH 100K 0.01 R5818 SA-PTX60EB/EE/EF/EG SMPS CIRCUIT...
  • Page 143 ZA5702 ZA5701 3.9M C5799 IN SCHEMATIC 400V6.8 DIAGRAM - 15 TL2* C5702 DZ5701 TH5702 ECQU2A104MLC ERZV10V511CS D4CAA5R10001 RY701 F1BAF2220023 F1BAF2220023 K6B1AEA00003 2200P 2200P D5899 MA2J1110GL R5820 2.7K Q5899 PCONT B1ABCF000176 RELAY DRIVE R5899 TO SMPS SECTION (1/2) SA-PTX60EB/EE/EF/EG SMPS CIRCUIT...
  • Page 144: Printed Circuit Board

    RX8532 K8571 0599B 0599B LB8532 R8535 Q8564 Q8565 R8537 R8538 0599B 0599B R8532 C8532 FP8251 R8540 R8536 (TO SPINDLE/ R8533 Q8563 TRAVERSE MOTOR) (SIDE A) (SIDE B) NOTE: " * " REF IS FOR INDICATION ONLY. SA-PTX60EB/EE/EF/EG DVD MODULE P.C.B.
  • Page 145: Main P.c.b

    IC6602 C6104 FP2901 L2915 R6103 L2916 R6101 R2024 R2973 C2971 R2920 D2904 R2913 C2904 C2939 R2919 IC6601 R2904 C2924 D2905 R6100 C2928 R6200 R2015 L2920 Q2007 R6300 C2111 Q2002 C2206 R2202 Q2006 C2934 0630A 0630A (SIDE A) SA-PTX60EB/EE/EF/EG MAIN P.C.B.
  • Page 146 (FOR SOFTWARE) C2930 IC2905 IC2900 L2902 H2011* L2910 D2906 C2955 CN2001 C6302 C6404 Q2904 L2911 HEATSINK C6301 CN2004 IC2904 CN2008 CN2005 CN6003 IC2903 CN2015 0630A 0630A (SIDE B) NOTE: " * " REF IS FOR INDICATION ONLY. SA-PTX60EB/EE/EF/EG MAIN P.C.B.
  • Page 147: Tuner, Fl, Power Button, Volume Button & Door Switch P.c.b

    18.3. Tuner, FL, Power Button, Volume Button & Door Switch P.C.B. TUNER P.C.B. (REPX0744B...EB/EF/EG) FL P.C.B. (REPX0744B...EB/EF/EG) (REPX0744C...EE) (REPX0744C...EE) C6002 C6009 C6001 C6006 K6002 K6003...EB/EF/EG K6004...EE R6010 R6002 R6606 R6605 Z6601* P6002 CN6600* R6607 C6007 C6004 (TUNER PACK) 3365AF-1 3365AF-1 IC6001 P6001 41 40...
  • Page 148: Mechanism Switch, Ir, Motor, Usb, Ipod Switch & Ipod P.c.b

    L1001 R1001 C1001 R1006 CN1002 3365AD-1 3365AD-1 0566A-1 11121314 0566A-1 0566A-1 0566A-1 (SIDE A) (SIDE B) NOTE: " * " REF IS FOR INDICATION ONLY. SA-PTX60EB/EE/EF/EG MECHANISM SWITCH / IR / MOTOR / USB / iPod SWITCH / iPod P.C.B.
  • Page 149: D-Amp P.c.b

    L5003 R5317 C5018 5-FR+ C5210 R5115 R5215 R5315 R5318 L5301 D5308 6-FR- L5201 C5207 C5107 R5218 P5501 D5107 D5208 R5217 D5207 C5109 R5316 R5117 R5118 D5307 D5108 K5002 L5101 3364A-1 3364A-1 3364A-1 3364A-1 (SIDE A) (SIDE B) SA-PTX60EB/EE/EF/EG D-AMP P.C.B.
  • Page 150: Smps, Ac Inlet & Ipod Fan P.c.b

    AC IN 220V-240V 50Hz P6460 R6457 P5701 3363AC-1 3363AC-1 P6450* (TO FAN UNIT) Q6451 R6455 R6453 R6456 C6453 Q6452 3365AN-1 3365AN-1 TL6* TL5* NOTE: " * " REF IS FOR INDICATION ONLY. SA-PTX60EB/EE/EF/EG SMPS / AC INLET / iPod FAN P.C.B.
  • Page 151: Terminal Function Of Ics

    19 Terminal Function of ICs Terminal Name Function IPOD_FAN_DET iPod Fan Detect 19.1. IC2001 (RFKWMPTX60EG): IC No Connection No Connection MICRO PROCESSOR VMUTE O Video Mute Control No Connection No Connection Terminal Name Function No Connection INNER_SW - Inner switch for CR14 changer POS3_C Position Detect Center TRAY_CCW_L...
  • Page 152 Terminal Name Function Clock Input Serial Interface Strobe 10 NC No Connection 11 NC No Connection 12 GND 13 VCC Power Supply (+5V) 14 P18 O Segment Output 18 15 P17 O Segment Output 17 16 P16 O Segment Output 16 17 P15 O Segment Output 15 18 P14...
  • Page 153: Exploded View And Replacement Parts List

    *P6300 S6301 S6302 (IR P.C.B.) *P6800 IR6801 (iPod P.C.B.) *P6450 (DOOR SWITCH P.C.B.) S6702 *P6400 P6460 S6701 S6703 *P6700 (MOTOR P.C.B.) *(SUPPORT P.C.B.) SA-PTX60EB/EE/EF/EG-K NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY. CABINET DRAWINGS...
  • Page 154 CN2001 CN2004 CN2015 FP8531 FP8251 (DVD MODULE P.C.B.) *FP8031 FP9001 P3901 FP8101 JK8001 FP8102 CN1001 CN1002 S6101 *P6100 (iPod P.C.B.) (iPod SWITCH P.C.B.) SA-PTX60EB/EE/EF/EG-K NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY. CABINET DRAWINGS...
  • Page 155 (TUNER P.C.B.) *Z6601 T5701 P5701 *HEATSINK UNIT C *SMPS *TL6 HEATSINK (AC INLET P.C.B.) UNIT *TL2 *TL1 *TL5 (SMPS P.C.B.) *H5801 T5751 *CN5802 SA-PTX60EB/EE/EF/EG-K CABINET DRAWINGS NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY.
  • Page 156 20.1.2. Grease MECHA SWITCH COVER iPod TUB ASSEMBLY (LEFT VIEW) (RIGHT VIEW) DOCKING TUB (iPod P.C.B.) DOCKING COVER GEAR BOX ASSEMBLY DOOR ASSEMBLY (TOP VIEW) GEAR (MIDDLE) (TOP VIEW) GEAR BASE BELT PULLEY (BOTTOM VIEW) GEAR (DRIVE) (BOTTOM VIEW) NOTE: WHEN CHANGING LOADING MECHANISM PARTS, APPLY SPECIFIED GREASE TO AREAS MARKED "XXX"...
  • Page 157 AC CORD (FOR EE/EF/EG ONLY) AC CORD (FOR EB ONLY) FM INDOOR ANTENNA ANTENNA PLUG ADAPTOR (FOR EB ONLY) A6 VIDEO CABLE SA-PTX60EB/EE/EF/EG ACCESSORIES BAG 1 OI BOOK F R O N T POLYFOAM (LEFT) POLYFOAM (RIGHT) SC-PTX60EB/EE/EF/EG-K PACKAGING DRAWINGS...
  • Page 159: Mechanical Replacement Part List

    20.1.4. Mechanical Replacement Part List Safety Ref. Part No. Part Name & Qty Remarks Description Safety Ref. Part No. Part Name & Qty Remarks RMG0786-H RADIATION RUBBER Description RMK0740 FAN CHASSIS CABINET RMKX0157-K2 DOCKING COVER CHASSIS RMKX0160-1 GEAR BASE RXQ1690 MOTOR UNIT RMN0934 EMC ANGLE...
  • Page 160 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description RFKHAPTX60EF REAR CABINET EB/EF/ K2CZ3YY00005 AC CORD ASS'Y RQTX0300-D O/I BOOK (Ge/Sp/ RFKHAPTX60EE REAR CABINET ASS'Y RQTX0301-H O/I BOOK (Du/Sw/ XTW3+16TFJK SCREW XTN3+8JFJK...
  • Page 161: Electrical Replacement Part List

    20.2. Electrical Replacement Part List Safety Ref. Part No. Part Name & Qty Remarks Description Safety Ref. Part No. Part Name & Qty Remarks IC5009 C0CBADD00010 Description IC5701 C5HACYY00003 PRINTED CIRCUIT IC5799 MIP2F20MSSCF BOARDS IC5801 C0DABFC00002 PCB1 REPX0631A IPOD PCB (RTL) IC5899 C0DAEMZ00001...
  • Page 162 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description Q2101 B1HBECA00004 TRANSISTOR Q2102 B1HBECA00004 TRANSISTOR DIODES Q2203 B1GDCFGA0018 TRANSISTOR D2008 MA2J1110GL DIODE Q2801 UNR221400L TRANSISTOR D2751 MA2J1110GL DIODE Q2900 B1BABK000001 TRANSISTOR D2752...
  • Page 163 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description D5733 MAZ8270GLL DIODE FP8531 K1MY26AA0021 26P CONNECTOR D5793 B0HAMP000094 DIODE FP9001 K1KA05BA0014 5P CONNECTOR D5798 B0EAMM000057 DIODE P3901 K1FY119E0002 CONNECTOR D5799 B0EDKT000009 DIODE...
  • Page 164 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description LB805 J0JBC0000041 INDUCTOR K5G162B00016 FUSE LB806 J0JBC0000014 INDUCTOR LB807 J0JBC0000014 INDUCTOR FUSE HOLDERS LB808 J0JBC0000014 INDUCTOR ZA5701 K3GE1ZZ00001 FUSE HOLDER LB809 J0JBC0000014 INDUCTOR...
  • Page 165 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R2082 D0GB472JA008 4.7K 1/16W RESISTORS R2082 D0GB682JA008 6.8K 1/16W LB8691 D0GA101JA023 1/16W R2084 D0GB473JA008 1/16W LB8692 D0GA101JA023 1/16W R2085 D0GB472JA008 4.7K 1/16W LB8693...
  • Page 166 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R2280 D0GD100JA017 1/10W R3903 D0GA103JA023 1/16W R2282 D0GD390JA017 1/10W R3904 D0GA472JA023 4.7K 1/16W R2283 D0GB102JA008 1/16W R3905 ERJ2GEJ202X 2.0K 1/16W R2284 D0GB222JA008 2.2K...
  • Page 167 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R5121 D0GB563JA008 1/16W R5808 D0GD222JA017 2.2K 1/10W R5202 D0GB332JA008 3.3K 1/16W R5809 ERJ6GEYJ331V 1/8W R5204 D0GB682JA008 6.8K 1/16W R5814 D0GB822JA008 8.2K 1/16W R5205...
  • Page 168 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R6602 D0GB102JA008 1/16W R8532 D0GA222JA023 2.2K 1/16W R6603 D0GB101JA008 1/16W R8533 ERJ2GE0R00X 1/16W R6603 D0GB561JA008 1/16W R8534 D0GA103JA023 1/16W R6604 D0GB101JA008 1/16W R8535...
  • Page 169 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description RX8019 D1H422020001 RESISTOR NETWORK C2179 F1H1H101A230 100pF RX8020 D1H422020001 RESISTOR NETWORK C2180 F1H1H102A219 1000pF RX8031 D1H447220001 RESISTOR NETWORK C2181 F1H1H102A219 1000pF RX8032 D1H447220001...
  • Page 170 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C2707 F1J0J106A020 10uF 6.3V EB/EF/ C3928 F1G1A1040006 0.1uF C3929 F1G1A1040006 0.1uF C2708 F1H1H331A013 330pF EB/EF/ C3930 F1H0J1050013 6.3V C3932 F1H0J1050013 6.3V C2751 F1H1C105A097...
  • Page 171 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C5304 F1H1H222A219 2200pF C6103 F1H1H470A004 47pF C5305 F1H1H102A219 1000pF C6104 F1H0J1050013 6.3V C5306 F1K1C1060001 10uF C6200 F1J0J106A020 10uF 6.3V C5307 ECQV1H474JL3 0.47uF C6201...
  • Page 172 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C8255 F2G1C220A037 22uF C8611 F1G1C104A083 0.1uF C8256 F1G1C104A083 0.1uF C8621 F1G1H100A565 10pF C8257 F2G1C470A076 47uF C8622 F1G1H100A565 10pF C8258 F1G1C104A083 0.1uF C8651 F1G1C104A083...
  • Page 173 MMH0907...

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