schmersal PROTECT-SELECT-CC-910001239-240501 Operating Instructions Manual

Operating instructions
Multifunctional safety controller
Operating instructions. . . . . . . . . . . .pages 1 to 24
EN
Original
Content
1 About this document
1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Target group: authorised qualified personnel. . . . . . . . . . . . . . . . . .1
1.3 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.4 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.5 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.7 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2 Product description
2.1 Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.2 Special versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.5 Safety classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3 Mounting
3.1 General mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.2 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4 Electrical connection
4.1 General information for electrical connection. . . . . . . . . . . . . . . . . .4
4.2 Terminal coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.4 Start level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.5 Sensor level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.6 Actuator level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5 Operating principle and settings
5.1 Connection / operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.2 Description of the terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.3 Start level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.4 Sensor level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.5 Actuator level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.6 Project planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.7 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
6 Set-up and maintenance
6.1 Operating the safety module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.2 Putting into operation for the first time . . . . . . . . . . . . . . . . . . . . . . .8
6.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.4 Behaviour in the case of faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7 Menu structure
7.1 Menu structure - Safety module. . . . . . . . . . . . . . . . . . . . . . . . . . . .9
8 Appendix
8.1 Program 1 - C-Module (Prog.-CRC: 96AE). . . . . . . . . . . . . . . . . .10
8.2 Program 2 - 2-Hand-Ctrl (Prog.-CRC: 3CC0) . . . . . . . . . . . . . . . .13
8.3 Program 3 - 2 Areas lock (Prog-CRC: 6475). . . . . . . . . . . . . . . . .16
8.4 Program 4 - Flexible 6 (Prog.-CRC: B692) . . . . . . . . . . . . . . . . . .19
9 EU Declaration of conformity
PROTECT-SELECT-..-910001239-240501
1. About this document

1.1 Function

This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety-monitoring module. The
operating instructions must be available in a legible condition and a
complete version in the vicinity of the device.
This document constitutes operating instructions within the meaning of
the Machine Directive 2006/42/EC Annex I, Article 1.7.4.

1.2 Target group: authorised qualified personnel

All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Only install and commission the device once you have read and
understood these instructions and are acquainted with the applicable
regulations on machine safety and accident prevention. The selection
and installation of the devices and the technical incorporation into the
control system require qualified knowledge of the pertinent laws and
requirements set out in standards.

1.3 Explanation of the symbols used

Information, hint, note:
This symbol indicates useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.

1.4 Appropriate use

The Schmersal range of products is not intended for private consumers.
The product described here has been developed to assume safety-
oriented functions as part of an overall system or machine.
The safe state corresponds to the de-energised state.
It is the responsibility of the manufacturer of a machine or plant to
ensure the correct functionality of the entire machine or plant. The
safety-monitoring module must be exclusively used in accordance
with the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter 2.

1.5 General safety instructions

The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
products.schmersal.com.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
All information without guarantee. Subject to change.

1.6 Warning about misuse

If used incorrectly or not for the intended purpose or in the
case of tampering, danger to persons or damage to machine
and system parts from using the safety module cannot be
ruled out.
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PROTECT SELECT-..-AD
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