1. Manuals
  2. Brands
  3. Ransburg Manuals
  4. Controller
  5. 9060
  6. Service manual

Ransburg 9060 Service Manual

Pneumatic control module
Hide thumbs Also See for 9060:
Table of Contents

Advertisement

Quick Links

Download this manual
SERVICE MANUAL
CP-17-01.0
MARCH – 2017
9060 PNEUMATIC CONTROL MODULE
CP-17-01.0
MODEL: 80112
IMPORTANT: Before using this equipment, carefully
read SAFETY PRECAUTIONS, starting on page 4,
and all instructions in this manual. Keep this Service
Manual for future reference.
Service Manual Price:
Ransburg
$50.00
Page 1 of 31

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 9060 and is the answer not in the manual?

Questions and answers

Related Manuals for Ransburg 9060

Summary of Contents for Ransburg 9060

  • Page 1 Ransburg SERVICE MANUAL CP-17-01.0 MARCH – 2017 9060 PNEUMATIC CONTROL MODULE MODEL: 80112 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 4, and all instructions in this manual. Keep this Service Manual for future reference. Service Manual Price: $50.00...

  • Page 2: Table Of Contents

    9060 Pneumatic Control Module - CONTENTS CONTENTS SAFETY ..............................4 SAFETY PRECAUTIONS ................................. 4 INTRODUCTION ..........................10 GENERAL DESCRIPTION ..............................10 SPECIFICATIONS ................................12 Environmental / Physical .............................. 12 Electrical ..................................12 Mechanical ..................................12 NOTES ....................................14 INSTALLATION ..........................15 LOCATION ..................................
  • Page 3 Dump Air On/Off Switch ............................... 20 Solvent On/Off Switch ..............................21 GENERAL OPERATING PROCEDURE ..........................21 GENERAL CLEANING PROCEDURE ............................. 21 APPLICATOR ONLY CLEANING PROCEDURE ........................21 NOTES ....................................23 MAINTENANCE ..........................24 MONTHLY MAINTENANCE ..............................24 TROUBLESHOOTING GUIDE .............................. 24 WARRANTY POLICIES ........................

  • Page 4: Safety

    9060 Pneumatic Control Module – SAFETY SAFETY and safety literature for your Ransburg system, SAFETY PRECAUTIONS contact your local Ransburg representative or call the Ransburg Technical Assistance phone number located on the last page of this manual, reprinted Before operating, maintaining or servicing any...
  • Page 5 9060 Pneumatic Control Module – SAFETY AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present in the spray area and tested periodically.
  • Page 6 9060 Pneumatic Control Module – SAFETY AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Spray Area Explosion Hazard Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A distance of 1 inch for every 10KV of output voltage is required at all times.
  • Page 7 9060 Pneumatic Control Module – SAFETY AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Spray Area/ Electrical Discharge Parts being sprayed and operators in the spray area must be properly High Voltage grounded.
  • Page 8 9060 Pneumatic Control Module – SAFETY AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Electrical Electrical Discharge Unless specifically approved for use in hazardous locations, the power supply, control cabinet, and all other electrical equipment must be located...
  • Page 9 9060 Pneumatic Control Module – SAFETY AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Spray Area Explosion Hazard – Spray applicators require that aluminum inlet fittings be replaced with Incompatible Materials stainless steel.

  • Page 10: Introduction

    9060 Pneumatic Control Module – INTRODUCTION INTRODUCTION Pneumatic Control Module provides On/Off control GENERAL DESCRIPTION of this air signal. The output of the volume booster may be used to supply additional shaping air to the applicator if it is DualFlex capable. A second output...
  • Page 11 9060 Pneumatic Control Module – INTRODUCTION Fluid Interlocks: Two valves are used to disable the solvent and trigger outputs if the atomization air is off, thus ensuring that the turbine is spinning and atomization air is on, when fluid is supplied to the applicator.

  • Page 12: Specifications

    9060 Pneumatic Control Module – INTRODUCTION Mechanical SPECIFICATIONS AIR INPUTS To Control Module: 1/4” ODT Environmental / Physical To Remote Manifold: 3/4” NPT Width: 12.0 inches (30.5 cm) MAXIMUM AIR PRESSURE Length: 15.0 inches (38.1 cm) To Control Module: 100 psi Height: 6.3 inches (16.0 cm)
  • Page 13 9060 Pneumatic Control Module – INTRODUCTION Figure 1: 9060 Pneumatic Control Module and Remote Manifold Components P/N 80112 PNEUMATIC CONTROL MODULE PILOT REGULATORS TOGGLE VALVES GAUGES BEARING AIR FILTER P/N 80186-01 REMOTE VOLUME BOOSTERS MANIFOLD ASSEMBLY CP-17-01.0 Page 13 of 31...

  • Page 14: Notes

    9060 Pneumatic Control Module – INTRODUCTION NOTES CP-17-01.0 Page 14 of 31...

  • Page 15: Installation

    (supplied) from the 1REC at the rear of the such as ovens, high wattage lamps, etc. Pneumatic Control Module to the HV Interlock in either the 9060 Cascade LV Controller (80120) or HV Controller (80100). (See Service Manual CP- 13-02 or CP-13-05 respectively).

  • Page 16: Ground Wire Assembly

    9060 Pneumatic Control Module – INSTALLATION “ATM” 0-60 psi pilot regulator output used as input to the atomization air volume booster on the remote WARNING manifold. Using 1/4" OD tubing, connect “ATM”  This cable MUST be connected to output to ATOMIZATION AIR PILOT INPUT of the ensure that the solvent or dump functions of remote manifold.

  • Page 17: Remote Manifold Assembly

    9060 Pneumatic Control Module – INSTALLATION “BA” Shaping Air 2 Regulator Output Input from the applicator used to ensure at least 80 Air output from the remote manifold used to shape psi bearing air pressure before allowing turbine air the spray pattern of the applicator. Using 3/8” OD supply to the bell.

  • Page 18: Pneumatic Connections

    9060 Pneumatic Control Module – INSTALLATION PNEUMATIC CONNECTIONS CONTROL MODULE From Tubing Notes Main Input Filtered Plant Compressed Air Supply 1/4 inch Nylon HV Output Pressure Switch (sold sep.) 1/4 inch Nylon FLD Output Applicator – Air Pilot Input of Fluid Regulator...
  • Page 19 9060 Pneumatic Control Module – INSTALLATION Figure 2: Connection Details ATMR PNEUMATIC CONTROL INPU MODULE TRIG DUMP OUTP SOLV OUTP (TRUE SHPR2 MAIN EARTH) SHP2 SHP1 INPUT INTERLOCK GROUND INPU SHPR1 INPUT SHAPING AIR 1 INPUT SHAPING AIR 2 REGULATOR OUTPUT...

  • Page 20: Operation

    9060 Pneumatic Control Module – OPERATION OPERATION (Refer to Figure 3) volume booster is connected to the applicator shaping air 1 input, thus adjustment of the SHP1 knob allows adjustment of the applicator shaping air. A SHP1 gauge on the front panel displays the WARNING current pressure setting of this signal.

  • Page 21: Solvent On/Off Switch

    9060 Pneumatic Control Module – OPERATION as well. Once most of the system has been flushed Solvent On/Off Switch through the dump valve, a short push of solvent When this switch is turned on, an air signal is sent through the applicator may be used to clean the to open the applicator and flush manifold solvent applicator more thoroughly.
  • Page 22 9060 Pneumatic Control Module – OPERATION Figure 3: Operating Controls – Front Panel DUMP TOGGLE TOGGLE SHP2 SHP1 TOGGLE TOGGLE TOGGLE TOGGLE SHP1 KNOB KNOB SHP2 SOLV KNOB KNOB TOGGLE CP-17-01.0 Page 22 of 31...

  • Page 23: Notes

    9060 Pneumatic Control Module – OPERATION NOTES CP-17-01.0 Page 23 of 31...

  • Page 24: Maintenance

    9060 Pneumatic Control Module – MAINTENANCE MAINTENANCE MONTHLY MAINTENANCE 1. Inspect all air lines for defects. Replace any faulty items. 2. Inspect air filter bowls on main air inputs. Drain them and replace filters if necessary. TROUBLESHOOTING GUIDE (Refer to Figures 4 and 5)
  • Page 25 9060 Pneumatic Control Module – MAINTENANCE General Problem Possible Cause Solution No Trigger (TRG) Air Atomization (ATM) air output off Activate ATM air output Output TRG air toggle switch off Turn TRG air toggle switch on Defective TRG toggle switch...
  • Page 26 9060 Pneumatic Control Module – MAINTENANCE General Problem Possible Cause Solution No Shaping Air 2 At Remote Manifold main air input Turn Remote Manifold main air Applicator input on No SHP2 output from See “No SHP2 air output”, Pneumatic Control Module...
  • Page 27 9060 Pneumatic Control Module – MAINTENANCE Figure 4: Pneumatic Control Module and Remote Manifold Assembly Schematic CP-17-01.0 Page 27 of 31...
  • Page 28 9060 Pneumatic Control Module – MAINTENANCE Figure 5: Pneumatic Control Module and Remote Manifold Electric Schematic CP-17-01.0 Page 28 of 31...

  • Page 29: Warranty Policies

    RANSBURG'S ONLY OBLIGATION UNDER THIS LIMITED WARRANTY WARRANTY IS TO REPLACE PARTS THAT HAVE Ransburg will replace or repair without charge any FAILED BECAUSE OF FAULTY WORKMANSHIP part and/or equipment that falls within the specified OR MATERIALS. THERE ARE NO IMPLIED...

  • Page 30: Manual Change Summary

    9060 Pneumatic Control Module – MANUAL CHANGES MANUAL CHANGE SUMMARY This manual is an initial release – there have been no changes made. CP-17-01.0 Page 30 of 31...
  • Page 31 Ransburg Manufacturing 1910 North Wayne Street Angola, Indiana 46703-9100 Telephone (toll free): 800-233-3366 Technical Service – Assistance 320 Phillips Ave. Toledo, Ohio 43612-1493 Telephone (toll free): 800-233-3366 Telephone (outside the U.S.A.): 419-470-2000 Fax: 419-470-2233 Our Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.

This manual is also suitable for:

80112

Table of Contents