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Phone: 800-669-1303 or 801-561-0303
Fax: 801-255-2312
e-mail: treborservice@idexcorp.com
MAGNUM 610E PUMP
Oscillator Controlled
Operation / Maintenance
Manual
SERIAL NUMBER (located on top of product):
PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507
12/06/2024 – M610E-B
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Summary of Contents for Idex TREBOR MAGNUM 610E
- Page 1 Phone: 800-669-1303 or 801-561-0303 Fax: 801-255-2312 e-mail: treborservice@idexcorp.com MAGNUM 610E PUMP Oscillator Controlled Operation / Maintenance Manual SERIAL NUMBER (located on top of product): PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507 12/06/2024 – M610E-B...
- Page 2 CONTENTS INSTALLATION ......................3 UNPACKING ...................... 3 TIE BOLT TORQUE ................... 3 UTILITIES / HOOK-UP FOR 610E PUMP ............3 UTILITIES / HOOK-UP FOR REMOTE CONTROLLER ........5 1.4.a Trebor’s Remote Oscillator ..............5 1.4.b Electronic Oscillation Controller (example) ........... 5 1.4.c Fiber Optic End-of-Stroke Detection .............
- Page 3 INSTALLATION UNPACKING After unpacking, the pump should be checked for any damage that may have occurred during shipment. Damage should be reported to the carrier immediately. The following items should be included within the shipping container: Item Description 610E Magnum 610E Pump M610E Operation/Maintenance Manual TIE BOLT TORQUE...
- Page 4 Figure 1-1 ATTENTION: The pump should be operated with clean, dry air or nitrogen. Particulate, water and oils in the air supply can damage the pump. NOTE: 1. It is recommended that a filter be placed on the discharge side of the pump. 2.
- Page 5 UTILITIES / HOOK-UP FOR REMOTE CONTROLLER The Magnum 610E pump will work with many types of external control devices. TREBOR’s pneumatic Pump Control Module is recommended for its proven, reliable performance. Please consult factory for assistance with other external control devices. 1.4.a Trebor’s Remote Oscillator Air Inlet: 3/8”...
- Page 6 Figure 1-3 1.4.c Fiber Optic End-of-Stroke Detection Figure 1-4: Shown with Sensors and PLC Connection PAGE 6 MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL...
- Page 7 OPTIONS FLUID PORT CONNECTION OPTIONS NOTE: Use O-ring to seal stainless steel or other rigid plumbing. Available Options A) PFA Weldable pipe………..1/2” B) Flare style tube adapter.….1/2”, 3/4" C) PFA tube stub out…………3/4” Figure 2-1 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP Surge Suppressor Assembled Height: IN (CM) SS75...
- Page 8 START-UP Pump air supply pressure should be regulated. • • Open the fluid suction (IN) line valve, if necessary. Open the fluid discharge (OUT) line valve, if necessary. • • Start with air regulator at low (> 15 psi) pressure setting. Increase pressure to attain desired flow, up to the maximum rating (See Section 3.3).
- Page 9 Air Supply Discharge Cycles Displacement Pressure Fluid Used Pressure Minute Cycle (PSIG) (PSIG) (SCFM) 10.4 10.5 10.5 10.5 10.2 10.6 Table 1: Consumption / Efficiency NOTE: Specification to be used to size regulators and control valves. Figure 3-1: Pressure & Capacity Chart NOTE: Test information is based on specific conditions and limited sampling.
- Page 10 MAINTENANCE Trebor pump maintenance can be divided into two categories: air system maintenance and fluid system maintenance. The purpose of air system maintenance is to prevent air system failures such as stalling or erratic cycling. The purpose of fluid system maintenance is to maintain suction and lift capabilities.
- Page 11 Magnum 610E Maintenance Schedule Normal Operating Conditions Tie Bolt Torque (42 lb-in) Check Balls and O-Rings Shaft Seal and Shaft I=Inspect, R=Replace Diaphragms and Main Seals Normal operating conditions are those not described in the Extreme Operating Conditions below *Required if operating temperature exceeds 60°C or thermal cycling occurs Extreme Operating Conditions* R*** R***...
- Page 12 4.1.a Preventive Maintenance Record Company Name: _____________________________________________________ Company Address: _____________________________________________________ _____________________________________________________ Product: _________________ Serial Number: ________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________...
- Page 13 RECOMMENDED SPARE PARTS KR610E-00-A Spares Rebuild Kit, which includes: Part No Description KD610-00-A Diaphragm Kit Includes: C0100 Diaphragm Sets 98001422 Main Seals 11001015 Protective Cap Set 1610B0022 Shaft 98001415 Check Ball 98001976 Shaft Seal 98002334 O-Ring, PTFE AM084 Check Cap Seal W0151 Fiber Optic Target In critical applications, a spare pump and oscillator control module are...
- Page 14 PARTS ILLUSTRATION PAGE 14 MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL...
- Page 15 PARTS LIST PART NO DESCRIPTION MATERIAL YEAR # C0104 Body PTFE 98002334 O-Ring, PTFE Check Valve PTFE 98001415 Check Ball PTFE 1610B0007 Suction Sleeve PTFE 1610B0008 Discharge Sleeve PTFE AM084 Seal PTFE C0133 Check Bore Cap PTFE 98001976 Shaft Seal PTFE 1610B0022 Shaft...
- Page 16 • Remove the master head. Remove the main seal and diaphragms. • Remove the body assembly. • Remove the slave side set of diaphragms and main seal. • Remove tie bolts. • NOTE: All polypropylene and fluoroplastic parts, when disassembled, should be thoroughly washed and be free from acid residue for handling purposes.
- Page 17 Figure 4-1 Insert suction sleeve, check ball and O-ring carefully into check bore. • NOTE: The Suction Sleeves have a shoulder diameter larger than their body diameter. Additionally the Suction Sleeves when compared to the Discharge Sleeves have a thicker top region which acts as a robust contact point for the O- rings.
- Page 18 Figure 4-2 Remove bullet and thread on remaining push plate, tighten per previous • practice. Install base mount to pump using screws. • 4.8.b Final Assembly Insert tie bolt assemblies through slave head and lay flat with tie bolts sticking •...
- Page 19 • Increase to 60 psig Supply Pressure Check for fluid leaks, listen for air leaks, check for irregularity • Prepare the pump for drying • 4.9.b Dry Pump Connect vacuum hose to discharge line • Connect purge line to fluid inlet •...
- Page 20 TROUBLESHOOTING Pump Will Not Start, Fails to Operate Cause: Solution: Insufficient air pressure. • Must be 10-15 psi greater than fluid discharge line • pressure. Insufficient air volume. • See Performance Charts (3.3) for requirements. • Remote air logic system malfunctioning. •...
- Page 21 WARRANTY MAGNUM 610E PUMP TREBOR International, Inc. warrants to the purchaser of new equipment manufactured by TREBOR to be free from defects in material and workmanship when used for its intended purpose under normal operating conditions, and maintained according to the Operation/Maintenance Manual. TREBOR’s obligation under this warranty is limited to repairing or replacing, at TREBOR’s option and at the TREBOR factory, any part or parts thereof which shall, within 1 year after delivery thereof to the original purchaser, be...
- Page 22 CONTACT INFORMATION GENERAL CONTACT INFORMATION Web: www.treborintl.com Phone Number: (801) 561-0303 Toll Free Number: (800) 669-1303 Fax Number: (801) 255-2312 Email: treborinfo@idexcorp.com treborsales@idexcorp.com Address: Trebor International 8100 South 1300 West West Jordan, Utah 84088 U.S.A. TECHNICAL SUPPORT Email: treborservice@idexcorp.com Phone Number: (801) 244-6156 REGIONAL REPRESENTATIVES Web:...
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