Farmet TRITON HEAVY 660 PS Operating Manual
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Farmet TRITON HEAVY 660 PS Operating Manual

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OPERATING MANUAL
TRITON HEAVY
Farmet a. s.
Jiřinková 276
552 03 Česká Skalice, CZ
660 PS
Edition: 2 | effective from: 1. 8. 2023
phone: +420 491 450 111
GSM:
+420 774 715 738
Id. No.:
46504931
Tax Id. No.: CZ46504931
web:
www.farmet.eu
e-mail: dzt@farmet.cz

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  • Page 1 OPERATING MANUAL TRITON HEAVY 660 PS Edition: 2 | effective from: 1. 8. 2023 Farmet a. s. phone: +420 491 450 111 Id. No.: 46504931 web: www.farmet.eu Jiřinková 276 GSM: +420 774 715 738 Tax Id. No.: CZ46504931 e-mail: dzt@farmet.cz...
  • Page 2 TRITON HEAVY 660 PS Dear customer, Semi-carried cultivators TRITON HEAVY are quality products of Farmet a.s. Ceska Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (see Table 1).

  • Page 3: Table Of Contents

    Manual TRITON HEAVY 660 PS TABLE OF CONTENTS MACHINE LIMIT PARAMETERS ........................ 4 GENERAL INSTRUCTIONS FOR USE ....................6 MACHINE TRANSPORT USING TRANSPORT MEANS ............... 7 MACHINE HANDLING USING LIFTING EQUIPMENT ................ 8 WORK SAFETY LABELS........................10 DESCRIPTION ..........................13 MACHINE SECTION ARRANGEMENT ..................

  • Page 4: Machine Limit Parameters

    Manual TRITON HEAVY 660 PS MACHINE LIMIT PARAMETERS • The machine is designed for soil cultivation when agricultural soil cultivation. Another type of use exceeding the determined purpose is forbidden. • The machine is only operated by one person - the tractor operator.
  • Page 5 Manual TRITON HEAVY 660 PS WEIGHT DISTRIBUTION ON THE MACHINE DURING TRANSPORT TRITON HEAVY 660 PS 1 300 kg 10 800 kg Stated weights are valid for the heaviest version with double roller, without copy wheels. SAFETY STATEMENT This warning sign warns about an immediate dangerous situation ending with death or severe injury.

  • Page 6: General Instructions For Use

    Manual TRITON HEAVY 660 PS A. GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use.

  • Page 7: Machine Transport Using Transport Means

    Manual TRITON HEAVY 660 PS B. MACHINE TRANSPORT USING TRANSPORT MEANS The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label.

  • Page 8: Machine Handling Using Lifting Equipment

    Manual TRITON HEAVY 660 PS C. MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their load capacity at least identical with the weight of the handled machine. Machine fastening for handling may only be performed in places designed for that and marked with self-adhesive labels showing the "chain"...
  • Page 9 Manual TRITON HEAVY 660 PS HANDLING OF ROLLERS ONLY ▪ Use only when replacing rollers. Bearing capacity of one shackle is 500 kg maximum. 9 │ 53...

  • Page 10: Work Safety Labels

    Manual TRITON HEAVY 660 PS D. WORK SAFETY LABELS ▪ Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. Upon damage or destruction of the aforementioned "SAFETY LABEL" located on the machine, THE...
  • Page 11 Manual TRITON HEAVY 660 PS Travelling and transport on the P 37 H machine structure is strictly forbidden. When working and transporting the machine, maintain safe P 39 H distance from the electric appliances. The pressure vessel is under gas and oil pressure.
  • Page 12 Manual TRITON HEAVY 660 PS TRITON HEAVY Fig.1 – Location of safety labels on the machine P20H P20H P20H P37H P53H P42H P37H P53H P20H P20H P52H P20H P42H P37H P20H P53H P39H P20H P50H P13H P101H P100H P39H P50H...

  • Page 13: Description

    Manual TRITON HEAVY 660 PS 1 DESCRIPTION The TRITON HEAVY are designed as semi-carried and folding. The basic version consists of the drawbar, which connects to the pulling vehicle according to the corresponding equipment. Then, there is a central frame with the transport axle and two side frames. On side frames, there are discs in two rows and plough shares in another two rows with automatic hydro-pneumatic protection.

  • Page 14: Work Parts Of The Machine

    Release force 2 000 kg • Massive, welded beam for the row of discs • Individual Farmet maintenance-free bearing of the individual discs with grease CHISEL WORKING UNIT ▪ The scope of release of the unit is determined by the piston-rod lift.
  • Page 15 Manual TRITON HEAVY 660 PS OVERVIEW OF THE WORKING PARTS CHISEL CARBIDE 55 CHISEL CARBIDE 75 CHISEL MULTICARBIDE PRO 50 CHISEL MULTICARBIDE PRO 75 SHARE TOP CUTTING WINGS 100 or 135 15 │ 53...

  • Page 16: Working Without Rollers

    Manual TRITON HEAVY 660 PS 1.3 W ORKING WITHOUT ROLLERS • The machine is designed to be used without the rollers, the transport axle provides depth guidance of the machine. • It is recommended to equip the machine with tracing wheels for working without the roller.

  • Page 17: Hydraulics

    Manual TRITON HEAVY 660 PS 2 HYDRAULICS SUMMARY OF CLOSING (BALL) VALVES Shut-off (ball) valves are used in the machine: a separate valve for the drawbar piston-rod and a set of valves set up in a combination with the control levers on a well-arranged panel on the drawbar.

  • Page 18: Hydraulics Of The Machine

    Manual TRITON HEAVY 660 PS CLOSING VALVES FOR DRIVING ▪ For the transport purpose it is necessary to close following ball valves! LOCKING FOR TRANSPORT ON ROADS When driving on road it is necessary to keep the machine locking lever in the RIGHT position, i.e.
  • Page 19 Manual TRITON HEAVY 660 PS RED DUST CAPS – controlling the side frame folding 1 STRAP – lifting of side frames up, i.e. putting the machine in transport position. 2 STRAPS – unfolding of side frames down, i.e. putting the machine in work position.

  • Page 20: Using The Hydraulics Control Panel

    Manual TRITON HEAVY 660 PS Parts of the hydraulic system of the machine, which are under pressure, are forbidden to disassemble. Hydraulic oil that penetrates the skin under high pressure causes severe injuries. In case of injury, seek a physician immediately.
  • Page 21 Manual TRITON HEAVY 660 PS LEVER FOR LOCKING THE MACHINE FOR TRANSPORT LEFT POSITION The machine is in the working position. The YELLOW circuit of the axle and the drawbar piston- rod are open and the piston-rods can move. The...

  • Page 22: Working With The Disc And Chisel Sections

    Manual TRITON HEAVY 660 PS 2.3 W ORKING WITH THE DISC AND CHISEL SECTIONS ▪ The protection of both rows of discs and chisels is performed using the pressure accumulators. ▪ The circuits of the hydraulic protection of discs and chisels must be pressurized at the prescribed values.

  • Page 23: Complete Hydraulic Scheme Of Machine

    Manual TRITON HEAVY 660 PS 2.4 COMPLETE HYDRAULIC SCHEME OF MACHINE 23 │ 53...

  • Page 24: Brake System

    Manual TRITON HEAVY 660 PS 3 BRAKE SYSTEM • The standard version of the machine includes a single-circuit two-line braking system by KNORR BREMSE • Braking is provided by spring brake cylinders – the parking brake is implemented inside and it is automatic (controlled by a button, see below).

  • Page 25: Parking Brake Control Valve

    Manual TRITON HEAVY 660 PS 3.2 PARKING BRAKE CONTROL VALVE The rear axle brakes are equipped with an automatic parking brake, the function of which is described below. The parking brake is automatically activated when the red quick coupling device is disconnected from the tractor.

  • Page 26: Emergency Brake Release In Case Of Air Leak

    Manual TRITON HEAVY 660 PS Description of the manual brake control when air ducting is connected • The knob has to be pressed when travelling (there is no automatic change over) • It does not need to be used when the machine is disconnected, the brake is automatically activated when the red quick coupling device of the tractor is disconnected.

  • Page 27: Machine Assembly At The Customer

    Manual TRITON HEAVY 660 PS 4 MACHINE ASSEMBLY AT THE CUSTOMER ▪ The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. ▪ The operator must secure a functional test of all assembled parts after the completion of the machine assembly.

  • Page 28: Aggregation To A Tractor

    Manual TRITON HEAVY 660 PS 6 AGGREGATION TO A TRACTOR ▪ The machine can be connected only to a tractor, whose curb weight is identical or higher than the overall weight of the connected machine. ▪ The machine operator must observe all generally valid regulations of work safety, health protection, fire safety, and environmental protection.

  • Page 29: Folding And Unfolding Of The Machine

    Manual TRITON HEAVY 660 PS 7 FOLDING AND UNFOLDING OF THE MACHINE ▪ The hydraulics for the folding and unfolding must be connected to the double-action control unit. The operator must ensure that during folding and unfolding of the side frames, no person or animal is ▪...

  • Page 30: Machine Transport On Roads

    Manual TRITON HEAVY 660 PS 8 MACHINE TRANSPORT ON ROADS Transport position of TRNH 660 PS ▪ Connect the machine by attaching it to the tractor. ▪ Lift the machine on the axle, switch the ball valve of the axle to the closed position.
  • Page 31 Manual TRITON HEAVY 660 PS CHECKING THE NUTS ON THE TRANSPORT AXLE ▪ Use the plastic arrow “Check Point” to check for loose nuts. It promptly shows the condition of the nuts, whether they are loose or not. ▪ Always check the Check Points before driving.

  • Page 32: Sharp Machine Projection

    Manual TRITON HEAVY 660 PS 8.1 SHARP MACHINE PROJECTION • The machine contains sharp structural projections. • It is prohibited to operate and transport the machine on roads when visibility is reduced!! - Persons or objects, or other road traffic participants could get caught.

  • Page 33: Machine Adjustment

    Manual TRITON HEAVY 660 PS 9 MACHINE ADJUSTMENT 9.1 WORKING DEPTH ADJUSTMENT ADJUSTING DEPTH OF THE ROLLERS SETTING DISC SECTION DEPTH DEPTH SETTING ON AN SETTING THE TRACTOR AXLE WHEN USED ARM HEIGHT WITHOUT ROLLERS 33 │ 53...
  • Page 34 Manual TRITON HEAVY 660 PS SETTING THE WORKING DEPTH OF THE CHISELS ▪ The working depth of the chisels is set by adjusting the machine frame height above the ground. ▪ In the front of the machine, the depth is set using the height of the tractor hitch above ground.
  • Page 35 Manual TRITON HEAVY 660 PS SETTING THE WORKING DEPTH OF THE CHISELS DURING WORK WITHOUT THE ROLLER ▪ When working without the rollers, the depth can be set using the transport axle. ▪ Working without rollers is especially convenient when the conditions are wet, or when a coarser soil structure is required, for example, in winter.
  • Page 36 Manual TRITON HEAVY 660 PS SETTING THE WORKING DEPTH OF THE FRONT DISC SECTION ▪ The working depth of the disc section depends on the set depth of the chisels. ▪ The setting range for the front disc section is 300 mm so that it is possible to cover the range of the working depth of the discs from 60 to 180 mm for all the working depths of the chisel section.

  • Page 37: Adjusting The Levelling Discs

    Manual TRITON HEAVY 660 PS 9.2 ADJUSTING THE LEVELLING DISCS ▪ The depth of the levelling discs is set using the hydraulic circuit (BLUE). Be careful when performing the adjustment. ▪ The height setting of the levelling discs can be checked on the indicator with number 1-5 as shown in the picture: Correctly set discs provide perfect levelling and covering with fine soil along the entire width.
  • Page 38 Manual TRITON HEAVY 660 PS ▪ With the securing pin removed the edge discs can be ejected to another 2 positions. ▪ Eject the discs to the necessary position pursuant to the loosened soil character to obtain good processing of soil band edges.

  • Page 39: Machine Maintenance And Repair

    Manual TRITON HEAVY 660 PS 10 MACHINE MAINTENANCE AND REPAIR Observe the safety instructions for treatment and maintenance. ▪ If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator.

  • Page 40: Checking The Accumulator Pressure

    Manual TRITON HEAVY 660 PS 10.1 C HECKING THE ACCUMULATOR PRESSURE • A proper pressure is required for the proper protection function. • In case of a pressure loss in the accumulator, the release force quickly increases, the protection is overloaded, which may lead to its damage.

  • Page 41: Replacement Of The Working Roller Bearings

    Manual TRITON HEAVY 660 PS 10.2 REPLACEMENT OF THE WORKING ROLLER BEARINGS • Always follow the safety regulations and directives when replacing the bearings of rollers. • The machine must be aggregated with the tractor according to Chapter “6./p.28” when replacing the bearings.
  • Page 42 Manual TRITON HEAVY 660 PS 10.2.1 Using the tool for bearing disassembly and assembly • The tool placed in the box on the machine. Tool parts: 1 – Part for disassembling the bearing ring 2 – Part for disassembling the bearing or bearing ring 3 –...
  • Page 43 Manual TRITON HEAVY 660 PS 10.2.1.1 Complete bearing disassembly • Procedure: Mount and screw the tool pin onto the cylinder pin Screw the tool body in, insert the part for bearing disassembly and mount onto the bearing using the nuts Disassemble the bearing by screwing the tool body using spanner size 36 43 │...
  • Page 44 Manual TRITON HEAVY 660 PS 10.2.1.2 Disassembly of the ring • Procedure: 1 Mount and screw the tool pin onto the cylinder pin 2 Screw the tool body, mount the part for disassembling the bearing, mount the part for disassembling...
  • Page 45 Manual TRITON HEAVY 660 PS 10.2.1.3 Assembling bearing onto pins • Procedure: 1 Mount and screw the tool pin onto the cylinder pin 2 Mount the bearing + liner and screw the tool body in 3 Assemble the bearing by screwing the tool body using spanner size 36...
  • Page 46 Manual TRITON HEAVY 660 PS 10.2.2 Using spacers • The spacers are used for defining production tolerances. Therefore, they do not have to be always used. Mount the house bearings to the rollers Insert the roller with the bearings between the frame side plates and assess whether you need to use the SPACERS 1 –...
  • Page 47 Manual TRITON HEAVY 660 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Machine in general • Visual inspection of the machine • Checking for any undesirable sounds, vibrations and excessive wear •...
  • Page 48 Manual TRITON HEAVY 660 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Bolt connections Visual inspection of bolt and hydraulic joints, tighten any loose joints using a corresponding torque (see the torque chart) Towing lug –...
  • Page 49 Manual TRITON HEAVY 660 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Electric cables Check for any damage, replace if needed Safety measures Lighting and safety hatched boards – check the condition, function and cleanliness Hazard and safety labels –...

  • Page 50: Machine Storage

    Manual TRITON HEAVY 660 PS 11 MACHINE STORAGE Long-term machine shutdown: ▪ Store the machine under a roof if possible. ▪ Store the machine on a flat and solid surface with sufficient load capacity. ▪ Clean the machine before storing and conserve so that it is not damaged in any way during storage.

  • Page 51: Machine Lubrication Schedule

    Manual TRITON HEAVY 660 PS 12 MACHINE LUBRICATION SCHEDULE During machine maintenance and its lubrication, it is necessary to observe the safety regulations. LUBRICATION POINT INTERVAL LUBRICANT • Once a week TOW BAR JOINT • Always before the work with the...

  • Page 52: Environmental Protection

    This provision does not apply to the replacement of wearable spare parts (see point 15.2.3). 15.2.8 The warranty is conditioned by using the genuine spare parts of the manufacturer. Prepared by: Technical Department, Farmet a.s., Jirinkova 276, Ceska Skalice 552 03, On 30 January 2024, changes reserved. 52 │ 53...
  • Page 53 CE CERTIFICATE OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG DÉCLARATION CE DE CONFORMITÉ СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС DEKLARACJA ZGODNOŚCI WE Nous Мы Farmet a.s. Jiřinková 276 552 03 Česká Skalice Czech Republic DIČ: CZ46504931 Tel/Fax: 00420 491 450136 Vydáváme na vlastní zodpovědnost toto prohlášení. Hereby issue, on our responsibility, this Certificate.

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