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Cooper Lighting Solutions Greengate ControlKeeper MB Installation Instructions Manual

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Installation Instructions
ControlKeeper® MB
HAZARDOUS VOLTAGES. DISCONNECT FROM SUPPLY BEFORE REMOVING COVERS.
NO USER SERVICEABLE PARTS INSIDE. SERVICE BY QUALIFIED PERSONNEL ONLY.
IMPORTANT SAFEGUARDS
When using electrical equipment, basic safety precautions should always be followed including the following:
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Only qualified electricians should install the lighting control equipment
Install in accordance with National Electrical Code (NEC) or other codes that may apply
Turn power OFF at circuit breakers before removing the chassis covers or when installing or wiring high voltage
components
All new wiring must be fully verified before applying power
Document all wiring that is terminated to relays and other components for ease of future servicing and programming
Ensure that high voltage and low voltage wiring remains separated and enters through the designated high and low
voltage areas
All ControlKeeper® MB enclosures exceed the weight limit for one person lifting – always use at least two people
when lifting and mounting
Equipment should not be mounted in locations where it will be readily subjected to tampering by unauthorized
personnel
The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition
Do not use this equipment for other than intended use and at the listed voltage
Servicing of equipment should be performed by qualified service personnel
SAVE THESE INSTRUCTIONS
Model# CKMB18
Model# CKMB36
Model# CKMB48
WARNING
SAFETY INSTRUCTIONS
INS #

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Summary of Contents for Cooper Lighting Solutions Greengate ControlKeeper MB

  • Page 1 Model# CKMB18 Model# CKMB36 INS # Installation Instructions Model# CKMB48 ControlKeeper® MB WARNING HAZARDOUS VOLTAGES. DISCONNECT FROM SUPPLY BEFORE REMOVING COVERS. NO USER SERVICEABLE PARTS INSIDE. SERVICE BY QUALIFIED PERSONNEL ONLY. SAFETY INSTRUCTIONS IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following: READ AND FOLLOW ALL SAFETY INSTRUCTIONS Only qualified electricians should install the lighting control equipment ●...
  • Page 2 General Information General Information General Reference Overview 18 Relay Model (Front Cover and low-Voltage Access Door Open) Analog Contact Closure Cabinet Dimensions Module (AM) Module (CCM) 6.00 24.000 18 circuit cabinet Weight Motherboard Packed: 150 lbs Display and Low-Voltage Unpacked: 140 lbs Relay Cards Access Door Relay Cards...
  • Page 3 Mounting the Enclosure Mounting Considerations Loosen the relay panel mounting bolts located on the back wall of the enclosure. A minimum of 14 inches (360 mm) must be maintained ● ● from the front of the chassis to any other components or Slide the relay panel assembly up until the keyed holes walls.
  • Page 4 High Voltage Wiring Low Voltage from the circuit breakers to the relay cards and exit paths at High Voltage the top or side of the panel. Access Only The Main Lugs The main supply conductors enter at the bottom of the panel connect directly to the input lugs (Main Lugs).
  • Page 5 High Voltage Wiring actual gauges of supply wiring that should be used in any specified, electrically held relays (single pole) will be particular installation will depend upon the connected loads, provided for connection to lighting loads. Two pole relays the wire type used, the expected ambient temperatures and and latching single pole relays may also be installed per the codes in force within your locality.
  • Page 6 High Voltage Wiring Single Pole Electrically Held Relay Card Notes controlled for future reference. Relay ratings are 120 to 277 volt, 20 amp maximum, ● ● single pole. It is recommended that circuits be loaded to no more than 16 amps. Relay on Right Side of Enclosure Relay terminal blocks have a maximum limit of 8 AWG ●...
  • Page 7 High Voltage Wiring Neutral Reference Terminal Neutral Reference Terminal To Neutral Bus Bar of Feeding Electrical Panel Relays 2, 4,6, 8 & 10 are Fed from an External Electrical Panel All Relays Fed from Remaining Relays Internal Circuits Fed from Internal Circuits To Neutral To Neutral...
  • Page 8 High Voltage Wiring To Install the Barrier: Two pole relays do not require a neutral reference wire Turn OFF all incoming power circuits. Relay on Right Side of Enclosure Remove the front panel from the enclosure. Insert the provided mounting clamp washer through the slot in the high voltage barrier so that the double tongue portion is through the slot.
  • Page 9 High Voltage Wiring Lighting loads may be operated via the individual relay override switches located along the side rails of the low voltage section or by using the main motherboard override switch. Dual color LEDs will illuminate red or green next to the individual overrides indicating commanded relay state.
  • Page 10 36. damage to your lighting controller. LSO marked terminals are for landing lighted switch output wires for switches containing Cooper Lighting Solutions Power down the main power supply or disconnect low approved pilot lamps or LEDs. For each wired terminal, voltage terminal blocks during initial low voltage wiring.
  • Page 11 ControlKeeper® MB lighting panels are compatible with Greengate Digital Switches (GDS). Greengate Digital Switches are networkable, intelligent, low voltage switches. Greengate Digital Switches are proprietary to Cooper Lighting Solutions. Digital switches from other SPDT Momentary manufacturers are not compatible with the system. GDS SPST Maintained...
  • Page 12 The ControlKeeper® MB can be wired into the GDS daisy- chain anywhere within the network. All GDS wiring should be done using Cooper Lighting Solutions LCCNP (non plenum), Cooper Lighting Solutions LCCP (plenum), Belden 1502R (non-plenum) or 1502P (plenum) cable. For best...
  • Page 13 Low Voltage Wiring GDS Station Termination Port B Analog Module GDS Termination Jumper Connected to CCM Termination Termination Port A CCM Card# LEDs Each CCM card in the enclosure allows for two Analog CKM GDS Termination Modules. The below chart shows how many analogs could Once installation of the GDS network is complete, run be added to a ControlKeeper®...
  • Page 14 Low Voltage Wiring Low Voltage Access Only High Voltage High Voltage ControlKeeper ControlKeeper ControlKeeper ControlKeeper High Voltage High Voltage Access Wiring Detail Access The lighting control network is an RS-485 daisy-chained network. Recommended cable type is Belden 9841. The RS-485 network may be run up to a maximum length of 4000 feet and 35 devices before a repeater is necessary.
  • Page 15 Low Voltage Wiring Verify that the shield wire has been tied through but Set an address for the panel that is different from not connected to the network terminal block or ground the addresses of other panels in the network. Valid point in any location.
  • Page 16 Low Voltage Wiring The USB connection can be used with specified Greengate Software packages. If connecting with a software package that allows for USB connection, connect the USB cable Reset Button provided to the connector identified. Ethernet Each ControlKeeper® MB panel has an onboard Ethernet port located on the main motherboard.
  • Page 17 Operating Details External Override Relay Override Button: Connection To override individual relays, each relay has a pushbutton override available in the low voltage section of the enclosure. Press this override button to toggle the state of the relay. This is a temporary override of the lighting load that will stay in effect until the next command is received.
  • Page 18 Operating Details To Perform A Reset Command: Open the inner low voltage door. ‘C’ Button Press and release the ‘Reset’ button on the main motherboard. Reset Button Reset Button Heartbeat LED Restore Factory Defaults Programming A ‘Restore Factory Defaults’ command is used to remove all The ControlKeeper®...
  • Page 19 Please refer to www.cooperlighting.com under the Legal section for our terms and conditions. Cooper Lighting Solutions 1121 Highway 74 South Peachtree City, GA 30269 P:770-486-4800 www.cooperlighting.com Cooper Lighting Solutions is a registered trademark. © 2020 Cooper Lighting Solutions All Rights Reserved All trademarks are property Printed in USA of their respective owners.