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RUD ICE CCS-FASTLOX User Manual

Clickable clevis shackle
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Clevis shackle ICE / VIP
CCS-FASTLOX
User Manual
This User Manual must be kept for the entire usage time
and forwarded with the product.
TRANSLATION OF THE ORIGINAL USER MANUAL
RUD Ketten
Rieger & Dietz GmbH u. Co. KG
73432 Aalen
Tel. +49 7361 504-1370
sling@rud.com
www.rud.com
EG-Einbauerklärung
entsprechend der EG-Maschinenrichtlinie 2006/42/EG, Anhang II B und ihren Änderungen
Hersteller:
RUD Ketten
Rieger & Dietz GmbH u. Co. KG
Friedensinsel
73432 Aalen
Hiermit erklären wir, dass die nachfolgend bezeichnete unvollständige Maschine den
grundlegenden Anforderungen der Maschinenrichtlinie 2006/42/EG (Anhang 1) entspricht.
Die nachfolgend bezeichnete unvollständige Maschine darf, in der gelieferten Ausführung
erst dann in Betrieb genommen werden, wenn festgestellt wurde, dass die Maschine, in
die diese unvollständige Maschine eingebaut werden soll, den Anforderungen der EG-
Maschinenrichtlinie 2006/42/EG entspricht.
_____________________________________________
CCS-FASTLOX
Produktbezeichnung:
_____________________________________________
ICCS / VCCS
Folgende harmonisierten Normen wurden angewandt:
___________________ ___________________
DIN EN 1677-1 : 2009-03
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
Folgende nationalen Normen und technische Spezifikationen wurden außerdem angewandt:
___________________ ___________________
DGUV-R 109-017 : 2020-12
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
Die speziellen Unterlagen zur unvollständigen Maschine nach Anhang Vll Teil B
wurden erstellt und werden auf begründetes Verlangen in geeigneter Form übermittelt.
Für die Zusammenstellung der Konformitätsdokumentation bevollmächtigte Person:
Michael Betzler, RUD Ketten, 73432 Aalen
Hermann Kolb, Bereichsleitung MA
Aalen, den 23.08.2024
_____________________________________________
Name, Funktion und Unterschrift Verantwortlicher
DIN EN ISO 12100 : 2011-03
ICE CCS-FASTLOX
ICE 4 mm
VIP CCS-FASTLOX
VIP 6-22 mm
Clickable Clevis shackle
CCS-FASTLOX
EC-Mounting declaration
According to the EC-Machinery Directive 2006/42/EC, annex II B and amendments
RUD Ketten
Manufacturer:
Rieger & Dietz GmbH u. Co. KG
Friedensinsel
73432 Aalen
Germany
We hereby declare that the following incomplete machines correspond to the basic re-
quirements of the Machinery Directive 2006/42/EC (annex 1). The following incomplete
machine, in the delivered machine, may only be put into operation when the machine
in which the incomplete machine shall be assembled, has been tested according to the
requirements of the EC-Machinery Directive 2006/42/EC.
Product name:
_____________________________________________
CCS-FASTLOX
_____________________________________________
ICCS / VCCS
The following harmonized norms were applied:
___________________ ___________________
DIN EN 1677-1 : 2009-03
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
The following national norms and technical specifications were applied:
___________________ ___________________
DGUV-R 109-017 : 2020-12
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
The special documents about the incomplete machine according to annex VII part B
have been created and can be handed over in a suitable form on request.
Authorized person for the configuration of the declaration documents:
Michael Betzler, RUD Ketten, 73432 Aalen
Hermann Kolb, Bereichsleitung MA
Aalen, den 23.08.2024
_____________________________________________
Name, function and signature of the responsible person
EN
ICE CCS-FASTLOX
ICE 6-16 mm
DIN EN ISO 12100 : 2011-03
CCS-FASTLOX
1

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Summary of Contents for RUD ICE CCS-FASTLOX

  • Page 1 Verlangen in geeigneter Form übermittelt. Für die Zusammenstellung der Konformitätsdokumentation bevollmächtigte Person: Authorized person for the configuration of the declaration documents: Michael Betzler, RUD Ketten, 73432 Aalen Michael Betzler, RUD Ketten, 73432 Aalen Hermann Kolb, Bereichsleitung MA Aalen, den 23.08.2024...
  • Page 2 CCS-FASTLOX (for assignment, see Pic. 4): for chain suspensions for connection to flanges, lugs, or lifting points. • ICE CCS-FASTLOX - ICE clevis shackles in ICE-Pink / traffic purple (quality class 12, D1 stamping), ICE • The described CCS-FASTLOX must only be used sizes 4-16 mm.
  • Page 3 Instructions for mounting and use 3.1 General information • ICE temperature suitability: ICE CCS-FASTLOX (clevis shackles ICE): When used at temperatures exceeding 200°C, the WLL of the ICE CCS-FASTLOX must be reduced as follows: • -60°C to 200°C no reduction •...
  • Page 4 Pic. 5). the clevis in such a way that the slot of the clamping pin shows clearly to the front. • RUD clevis pins (G-bolts) are not subject to any interference: • For ICE components, only use the oval ICE clevis pins (Pic.
  • Page 5   Pic. 10: Permissible WLL in longitudinal axis   Pic. 13: Impermissible “looping” • Only use original RUD spare parts. • Then check that everything has been mounted cor- rectly (see Section 4 Inspection / Repair / Disposal). CCS-FASTLOX...
  • Page 6 CCS-FASTLOX (strong corrosion, notches, cracks in supporting parts, deformation). See section 4 Inspection / Repair / Disposal). • RUD components are designed according to DIN EN 818 and DIN EN 1677 for a dynamic WLL of 20,000 load cycles. •...
  • Page 7 IMPORTANT ADVICE • The shackle pin can only be mounted in the direction of the arrow (on the component) (Pic. 16) • When correctly mounted, both ends of the pliers open open and automatically engage into the groove on the shackle pin.
  • Page 8 3.6 Incorrect assembly The following uses of the CCS-FASTLOX are not permitted and must be urgently avoided! WARNING I n c o r r e c t l y m o u n t e d o r d a m a g e d CCS-FASTLOX and improper use can lead to injuries and damage to peo- ple and objects.
  • Page 9 (e.g. check for cracks in load-bearing parts). 4.4 General information about repairs • Repairs may only be carried out by an expert at RUD or by a specialist company authorised by RUD who have the required skills and expertise.
  • Page 10 Spanner size Torque moment (compare Table 1). ness SW [mm] [Nm] Only use RUD spare parts. 4 / 6   Table 2: Torque and spanner size Pic. 24: Assembly sequence of leg spring 10 Check the function of the lock: 6 Make sure that the leg spring is properly inserted Press the ends of the levers together.
  • Page 11 1.599 7912222 10000 123.5 2.963 7912223 16000 153.5 5.019 7912224 20000 72.5 7.298 7912225 Table 3: Dimensions Subject to technical modifications Pic. 27: ICE CCS-FASTLOX 4 mm Pic. 29: VIP CCS-FASTLOX 6-22 mm Pic. 28: ICE CCS-FASTLOX 6-16 mm CCS-FASTLOX...

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Vip ccs-fastlox