CommScope NOVUX PRODIGY HSC1 Installation Instructions Manual

Fiber optic system

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Installation Instructions

TC-1560-IP

Rev. B, August 2023

http://www.commscope.com

NOVUX™ Fiber Optic System

HSC1 PRODIGY

About this manual

This manual describes the basic installation steps of the HSC1 Prodigy. The document starts with providing an

overview of the tools required to perform the installation. Also warnings and cautions are indicated, which should be

observed before starting the product installation. Installation steps in this document are limited to: closure preparation,

retractable cable application, looped cable application, installing branch off cables, making and storing splices and

connecting the prodigy connector.

Images in this manual are for reference only and are subject to change.

Closure variants

page 1 / 27

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Summary of Contents for CommScope NOVUX PRODIGY HSC1

Page 2 Cable range Cable range (mm) Position in closure Feeder Cable 8-12 Branch cable (push through) 2, 3, 4 Branch cable (push through) 8-12 System overview: retractable cable Dimensions clip page 2 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 4 6.5 Route the feeder fiber to the top tray..........15 9.6 Prodigy connector cleaning..............26 Splice feeder fiber to the input of the prodigy connectors..16 Disclaimer..................27 7.1 Close the tray....................16 Contact information..............27 7.2 Routing on the tray..................16 page 4 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 5 Spiral tube Cable ties black small Metal plates (top and bottom) Cable ties white large Hose clamps Silicone tape (1,25 cm width) Note: Contents can vary depending on the configuration. page 5 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 6 Slide the fiber guidance pen between the bottom and the cover as shown. Open and lock the tray 90° 90° Push the tabs that lock the tray downwards. Rotate the tray open 90°. page 6 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 7 5.1.1 Use cable holder The cable holder can be used with a CommScope cable of 9,2 mm. Slide the cable holder between the cable and the mounting surface where the window cut should be created. Secure the cable under the two locking tabs.
Page 8 There are 4 mounting position options to mount the closure. It is preferred to use the 2 upper mounting positions. Note: Make sure the window cut is in the middle of the closure, in the foreseen cavity. Drill the holes and insert the plugs. page 8 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 9 Push the cable downwards, then rotate the rest of the seal in its cavity Make sure the step between the 2 seals is as small as possible. Loosen the two cable bridges and turn them over the cable. page 9 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 10 Pull out the bundle a little bit to have easier access to the fibers. Select the correct one and cut it. In the closure, pick this fiber with the fiber guidance pen and pull it out. page 10 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 12 Make sure the tape is wrapped where the hose clamp will be positioned. Mount the enclosure Optional Position the closure on the mounting surface. Indicate the screw positions. There are 4 mounting position options, page 12 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 13 Make sure the step between the 2 seals is as small as possible. Align the cable with the cable holder feature in the closure as shown. Secure the strength member between the 2 metal plates. More details in the next section. page 13 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 14 Verify the length of the rigid strength member. Position the rigid strength member between the 2 metal plates. It will be positioned left or right from the screw. Tighten the screw. page 14 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 15 If the light signal is coming from the left side, the subunit can enter the tray directly on the right side of the tray after leaving the spiral tube as shown. page 15 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 16 Push the subunit in the foam on the entrance of the tray. Indicate the stripping point in the middle of the fiber guide and strip the fiber per local practice. page 16 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 17 Make sure all fibers are properly positioned under the lips and avoid bulging of the fiber. Note: The fiber guidance pen can be used to position all the fibers under the lips. page 17 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 18 Make sure all fibers are properly positioned under the lips and avoid bulging of the fiber. Note: The fiber guidance pen can be used to position all the fibers under the lips. Splitter application page 18 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 19 Pull back the cable a bit to have more access. Remove the protective paper. Apply the silicone tape on the cable between the marks. Stretch the tape minimum 50% while wrapping the tape around the cable. First apply a full turn around the cable, then continue to cover up. page 19 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 21 To close the bottom tray, the tray assembly should first be lifted upwards, the hinges fall into the free openings. The complete assembly can be turned downwards until it locks under the two tabs. Open the top tray and hinge upwards. page 21 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 22 Make sure all fibers are properly positioned under the lips and avoid bulging of the fiber. Note: The fiber guidance pen can be used to position all the fibers under the lips. page 22 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 23 Make sure all fibers are properly positioned under the lips and avoid bulging of the fiber. Note: The fiber guidance pen can be used to position all the fibers under the lips. page 23 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 24 A pulling eye is provided in the end of the dust cap for pulling the drop cable through conduit. Note: Do not exceed a pulling force of 445 N (100 lbf) and when connected, don’t exceed cable pull of 111 N (25lbf). page 24 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 25 ORANGE ORANGE ORANGE GREEN GREEN WHITE WHITE BROWN BROWN SLADE SLADE BLUE GREEN BLUE BLUE BLUE ORANGE BROWN ORANGE ORANGE ORANGE GREEN GREEN GREEN GREEN BROWN BROWN BROWN BROWN page 25 / 27 © 2023 CommScope, Inc. All Rights Reserved...
Page 26 The connectors and adapters are cleaned at the factory, however inadvertent contact and/or dust can still occur during transport, storage and installation. CommScope recommends all connector interfaces be cleaned prior to every mating. To clean the connector interface, follow the procedure as described in the installation instruction “cleaning hardened connectors”.
Page 27 This product may be covered by one or more U.S. patents or their foreign equivalents. For patents, see www.cs-pat.com. This document is not intended to modify or supplement any specifications or warranties relating to CommScope products or services.

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