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Mitsubishi MELSEC-F FX1S-14MT-001 Hardware Manual
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Mitsubishi MELSEC-F FX1S-14MT-001 Hardware Manual

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HARDWARE MANUAL
FX
SERIES PROGRAMMABLE CONTROLLERS
1S

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Summary of Contents for Mitsubishi MELSEC-F FX1S-14MT-001

  • Page 1 HARDWARE MANUAL SERIES PROGRAMMABLE CONTROLLERS...
  • Page 2 FX2NC Series Programmable Controllers Foreword • This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX1S Series Programmable Controllers. It should be read and understood before attempting to install or use the unit. •...
  • Page 3 FX1S Series Programmable Controllers Series Programmable Controllers Manual number : JY992D83901 Hardware Manual Manual revision : B Date : April 2000...
  • Page 4 FX1S Series Programmable Controllers Guidelines for the Safety of the User and Protection of the FX This manual provides information for the use of the FX . The manual has been written to be used by trained and competent personnel. The definition of such a person or persons is as follows: a) Any engineer who is responsible for the planning, design and construction of automatic equipment using the product associated with this manual, should be of a competent...
  • Page 5 FX1S Series Programmable Controllers Note’s on the Symbology Used in this Manual At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment.
  • Page 6 • All examples and diagrams shown in this manual are intended only as an aid to understand- ing the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
  • Page 7 FX1S Series Programmable Controllers Table of Contents Table of Contents Guideline .......................... ii 1. Introduction ..................1-1 Model Name..................... 1-3 World Specification ..................1-4 Serial Number ....................1-4 Configuration....................1-5 1.4.1 Unit Configuration ..................1-6 1.4.2 Rules for Expansion .................... 1-7 EEPROM Backup ....................
  • Page 8 FX2NC Series Programmable Controllers Contents. 4. Power supply..................4-1 Wiring Cautions....................4-1 Wiring Techniques ................... 4-1 Power Supply....................4-1 Power Supply Characteristics ................4-3 Earth/Grounding....................4-4 5. Inputs ....................5-1 24V DC Input Specifications ................5-1 5.1.1 Typical Wiring...................... 5-2 5.1.2 Input Circuit Connection ..................5-3 5.1.3 Diodes and Inputs Connected in Series;...
  • Page 9 FX1S Series Programmable Controllers Table of Contents 7. Diagnostics..................7-1 Preliminary Checks ..................7-1 7.1.1 ERROR LED ON (CPU ERROR) ................ 7-2 Common errors ....................7-3 Maintenance ....................7-3 Operation and Error Flags ................7-4 Error Registers....................7-5 Error Codes...................... 7-7 Instruction List....................
  • Page 10 FX2NC Series Programmable Controllers Contents. viii...
  • Page 11 FX1S Series Programmable Controller Introduction 1 Introduction Terminal Layouts Installation Notes Power Supply Inputs Outputs Diagnostics...
  • Page 13 FX1S Series Programmable Controller Introduction 1 Introduction This manual covers the hardware installation instructions for the FX Series Programmable Logic Controller. Table 1.1 : Relay Output Units INPUT OUTPUT MASS POWER DIMENSIONS MODEL (WEIGHT) SUPPLY mm (inches) TYPE TYPE kg (lbs) FX1S-10MR-ES/UL 0.3 (0.66) (2.4)
  • Page 14 FX1S Series Programmable Controller Introduction 1 Figure 1.1: FX1S Outline Drawing DIN Rail The distance between the vertical centerlines is 8mm (0.31”) less than the width of the unit Please see previous page for each model’s width measurement.
  • Page 15 FX1S Series Programmable Controller Introduction 1 Model name - 1 4 M T- E S S / U L Table 1.3 : Model Table PLC type : FX Features Total number of I / O channels Omit AC, Japanese specification Unit type 24V DC Japanese specification M MPU - main unit...
  • Page 16 FX1S Series Programmable Controller Introduction 1 World Specification Table 1.4 : World / Japanese Specifications Input World spec models : SINK / SOURCE Sink / Source Japanese models : ALWAYS SINK Outputs World spec models : ALWAYS SOURCE Transistor Japanese models : ALWAYS SINK Serial Numbers S E R I A L N O .
  • Page 17 FX1S Series Programmable Controller Introduction 1 Configuration Figure 1.2: Schematic system -5DM -EEPROM-8L -10MR-ES/UL -14MR-ES/UL -20MR-ES/UL -30MR-ES/UL -232-BD -422-BD -10MT-ESS/UL -485-BD -14MT-ESS/UL -CNV-BD -20MT-ESS/UL -8AV-BD -30MT-ESS/UL -232ADP* -485ADP* *used with FX-10DU-E FX-40DU-ES FX1N-CNV-BD FX-20DU-E FX-40DU-TK -ES FX-25DU-E FX-50DU-TKS-E FX-30DU-E F930GOT F940GOT RS 422/RS 232 CONVERTER FX-10DM-E...
  • Page 18 FX1S Series Programmable Controller Introduction 1 1.4.1 Unit accessories Table 1.6 : Configuration Notes Controller Main Body Memory Cassette or Display Unit Expansion Boards Network Adaptors Programming Cables Programming Software HMI Devices, F900 GOT and FX-DU Series Dedicated Programming Tools Table 1.7 : Connection Ports Memory Port Extension Board Port...
  • Page 19 FX1S Series Programmable Controller Introduction 1 1.4.2 Rules for Expansion The FX1S Series can: • Use one expansion unit or board per square B, C, and G concurrently. • The FX1S can supply 400mA at 24V DC. The FX1S cannot: - Be expanded by the use of Special Funcion Blocks.
  • Page 20 FX1S Series Programmable Controller Introduction 1...
  • Page 21 FX1S Series Programmable Controllers Introduction Terminal Layouts Installation Notes Power Supply Inputs Outputs Diagnostics...
  • Page 23 FX1S Series Programmable Controllers Terminal layouts 2 Terminal layouts The following selection of terminal layouts are taken from the FX product range. Note: All layouts are diagrammatic only and are intended to aid the creation of wiring diagrams. Relay Output Controllers Figure 2.1: Terminal Layouts, Relay Outputs X11 X13 X10 X12...
  • Page 24 FX1S Series Programmable Controllers Terminal layouts 2 Transistor Output Controllers Figure 2.2: Terminal Layouts, Transistor Output X11 X13 X10 X12 -20MT-ESS/UL -10MT-ESS/UL 24+ +V0 +V1 +V3 +V4 24+ +V0 +V1 X7 X11 X13 X15 X14 X16 -14MT-ESS/UL -30MT-ESS/UL Y7 Y11 24+ +V0 +V1...
  • Page 25 FX1S Series Programmable Controllers Introduction Terminal Layouts Installation Notes Power Supply Inputs Outputs Diagnostics...
  • Page 27 FX1S Series Programmable Controllers Installation Notes 3 Installation Notes The installation of FX products has been designed to be safe and easy. When the products associated with this manual are used as a system or individually, they must be installed in a suitable enclosure.
  • Page 28 FX1S Series Programmable Controllers Installation Notes 3 Product Outline Figure 3.1: Features of the FX Table 3.1 : Feature Table Direct Mounting Holes (4.5 mm Diameter) DIN Rail Mounting Clip Input Terminals (24V DC) Top Cover Optional Equipment port (Memory Cassette, FX Output Terminals 232, 422, 485, 8AV, and CNV BDs, FX -5DM...
  • Page 29 FX1S Series Programmable Controllers Installation Notes 3 RUN/STOP Control RUN or STOP of the FX can be controlled by: nThe RUN/STOP switch mounted next to the programming port. oA standard input (X0 to X17) defined by the system parameters. pRemotely from a personal computer or other programming peripheral. Note:The FX RUN/STOP switch works in parallel with the RUN-input terminal.
  • Page 30 FX1S Series Programmable Controllers Installation Notes 3 General Specifications Table 3.3: General Specifications Item Description Operating Temperature 0 to 55 °C (32 to 131 °F) Storage Temperature -20 to 70 °C (-4 to 158 °F) Operating Humidity 35 to 85% Relative Humidity, No condensation storage Humidity 35 to 90% Relative Humidity, No condensation Conforms to IEC 68-2-6;...
  • Page 31 FX1S Series Programmable Controllers Installation Notes 3 PLC Mounting Arrangements To prevent a rise in temperature, mount the units to walls. Never mount them to the floor or ceiling of an enclosure. Caution • Units should mot be installed in areas subject to the following conditions: excessive or conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration.
  • Page 32 FX1S Series Programmable Controllers Installation Notes 3 DIN Rail Mounting Units can be snap mounted to 35mm DIN rail (DIN EN 50022). To release pull the spring loaded clips away from the rail and slide the unit off and up. Termination of Screw Terminals Cables terminating at a screw terminal of an FX and FX...
  • Page 33 FX1S Series Programmable Controllers Introduction Terminal Layouts Installation Notes Power Supply Inputs Outputs Diagnostics...
  • Page 35 FX1S Series Programmable Controllers Power Supply 4 Power Supply Wiring Techniques The wiring of FX products has been designed to be safe and easy. If during the installation of these product or associated products concern is felt, please contact a professional electrician who is trained to the local and national standards applicable to the installation site.
  • Page 36 FX1S Series Programmable Controllers Power Supply 4 Power Supply Characteristics Table 4.1 : Power Requirements -10M -14M -20M -30M Power supply 100 ~ 240V AC +10%, -15%, 50-60Hz Max. allowable momentary 10ms; if less than 10ms, the PLC will continue operation. power failure period If 10ms or more, the PLC will shut down Fuse (size) rating...
  • Page 37 FX1S Series Programmable Controllers Power Supply 4 Figure 4.1: Example Wiring Series Power supply 100 ~ 240V AC +10% -15% 50 - 60 Hz Circuit protector or Fuse 85-264V AC 50/60 Hz Emergency stop Power supply switch Power ON pilot indicator AC/DC Converter Power supply for loads...
  • Page 38 FX1S Series Programmable Controllers Power Supply 4 Earthing / Grounding Use a cable at least 0.2mm (AWG24) to ground equipment. Ground resistance must be less than 100Ω (class 3). Note that the ground cable must not be connected to the same ground as the power circuits.
  • Page 39 FX1S Series Programmable Controllers Introduction Terminal Layouts Installation Notes Power Supply Inputs Outputs Diagnostics...
  • Page 41 FX1S Series Programmable Controllers Inputs 5 Inputs 24V DC Input Specifications Table 5.1: FX Input Specifications Main Unit X0 Æ Æ Æ Æ X7 X10 Æ Æ Æ Æ X17 Input voltage 24V DC +/- 10% 24V DC, Input current 24V DC, 5mA OFF Æ...
  • Page 42 FX1S Series Programmable Controllers Inputs 5 5.1.1 Typical wiring Figure 5.1: Input Wiring -Sink -Source -**MT-ESS/UL -**MT-ESS/UL 24V DC Service Supply PNP Sensor NPN Sensor Input Device Contact Controller Main Body...
  • Page 43 FX1S Series Programmable Controllers Inputs 5 5.1.2 Input Circuit Connection Figure 5.2: Input Circuit Diagrams (Source/Sink) Sink (+ve S/S) Source (-ve S/S) 24V DC 24V DC 5.1.3 Diodes and Inputs Connected in Series Figure 5.3: Diode Connection Diagram Vdrop across the diode Max. 4V No more than 2 LEDs should be connected in series.
  • Page 44 FX1S Series Programmable Controllers Inputs 5 5.1.4 Resistors and Inputs Connected in Parallel Parallel resistance Rp: FX = 15kΩ. If resistance Rp is less than the stated value, then add the Rb value using the Equation 1 calculation. Alternatively; Current leakage: FX = 1.5mA.
  • Page 45 FX1S Series Programmable Controllers Introduction Terminal Layouts Installation Notes Power Supply Inputs Outputs Diagnostics...
  • Page 47 FX1S Series Programmable Controllers Outputs 6 Outputs Table 6.1: Output Specifications Description Relay Output Transistor Output Switched voltages ≤ 240V AC, ≤ 30V DC 5-30V DC (resistive load) Rated current / N points 2A/1 point, 8A/COM 0.5A/1 point, 0.8A/COM (resistive load) 80VA, See table 6.2 for more Max.
  • Page 48 FX1S Series Programmable Controllers Outputs 6 Relay Output Example Figure 6.1: Typical Relay Wiring Diagram n n n n Do not use this terminal o o o o Fuse p p p p Surge absorbing Diode. COM0 COM1 COM2 E x t e r n a l M e c h a n i c a l q q q q Interlock Emergency Stop...
  • Page 49 0.1A/200VAC 0.17A/240V AC 0.4A/240V AC Life of contact (cycles) 3,000,000 1,000,000 200,000 Example load (Mitsubishi contactor) S-K10 ~ S-K95 S-K100 ~ S-K150 S-K180,S-K400 6.1.2 Response Times OFF times increase as the load current decreases. For improved response times use a 'dummy' resistor, see Figure 6.2. If a response time of 0.2 msec or better is required when using 'light loads' use a 'dummy' resistor and ensure the signal line has a current greater than 60mA/24V DC.
  • Page 50 FX1S Series Programmable Controllers Outputs 6 6.1.3 Transistor Output Examples Figure 6.3: Transistor Output Wiring Diagram n n n n Do not use this terminal o o o o Emergency Stop p p p p Fuse E x t e r n a l M e c h a n i c a l q q q q Interlock Output Terminal Y0...
  • Page 51 FX1S Series Programmable Controllers Outputs 6 Applying safe loads Ensure all loads are applied to the same side of each PLC output, see previous figures. Loads which should NEVER simultaneously operate (e.g. direction control of a motor), because of a safety critical situation, should not rely on the PLC's sequencing alone. Mechanical interlocks MUST be fitted to all safety critical circuits.
  • Page 52 FX1S Series Programmable Controllers Outputs 6...
  • Page 53 FX1S Series Programmable Controllers Introduction Terminal Layouts Installation Notes Power Supply Inputs Outputs Diagnostics...
  • Page 55 FX1S Series Programmable Controllers Diagnostics 7 Diagnostics Preliminary Checks POWER Check power supply, ground and I/O cables are wired correctly. ERROR Turn the power supply on. Check the power LED is lit. Down load a small test program into the PLC. Verify the program to ensure it has been written POWER to the PLC correctly.
  • Page 56 FX1S Series Programmable Controllers Diagnostics 7 7.1.1 ERROR LED ON (CPU ERROR) Remedy Has the memory cassette been Reset PLC. LED OFF installed or removed while the units Fault Power has still been powered? POWER Possible ERROR OFF,ON ERROR results LED ON and trigger LED is lit...
  • Page 57 FX1S Series Programmable Controllers Diagnostics 7 Common Errors - Corroded contact points at some point in an I/O line. - An I/O device has been used outside its specified operating range. - An input signal occurs in a shorter time period that taken by one program scan. Maintenance - Check interior temperature of the panel.
  • Page 58 FX1S Series Programmable Controllers Diagnostics 7 Operation and Error Flags M8004 Error occurance M8061 PC hardware error (ref. 8004) (ON when M8060-7 are ON) (ref. D8061) M8063 M8035 Forced RUN mode Parallel link error (ref. D8063) M8064 M8036 Forced RUN signal Parameter error (ref.
  • Page 59 FX1S Series Programmable Controllers Diagnostics 7 Error Registers D8000 Watchdog timer (default 200msec) PC version D8001 22100 = FX Version 1.00 22 = FX , 100 = Version 1.00 Memory capacity D8002 0002=2K steps Memory type D8003 02H=EEPROM protect switch OFF 0AH=EEPROM protect switch ON 10H=MPU memory Error flag number...
  • Page 60 FX1S Series Programmable Controllers Diagnostics 7 D8061 Error code for PLC hardware error D8063 Error code for parallel link fault D8064 Parameter error code D8065 Syntax error code D8066 Program (circuit) error code D8067 Program execution error code Latched step D8068 number of execution error Step number of errors associated...
  • Page 61 FX1S Series Programmable Controllers Diagnostics 7 Error Codes Check both power and D8061 Check cable connections D8063 communications connections 0000 No error 0000 No error 6101 RAM error 6301 Parity/overrun/framing error 6102 Operation circuit error 6302 Character error 6103 I/O bus error (M8069 = ON) 6303 Data sum check error 6304...
  • Page 62 FX1S Series Programmable Controllers Diagnostics 7 Instruction List Table 7.1: Numerically sorted PROGRAM FLOW CALL SRET IRET FEND NEXT TRANSFERS, COMP BMOV +-×÷, LOGICS WAND WXOR SHIFT SFTR SFTL SFWR SFRD DATA OPERATION 1 ZRST DECO ENCO HIGH-SPEED HSCS HSCR PLSY PLSR HANDY INSTR.
  • Page 63 FX1S Series Programmable Controllers Diagnostics 7 Table: 7.2 Alphabetically sorted Symbol FNC No. Symbol FNC No. D P Symbol FNC No. D P ABSD DECO HSCR HSCS AND… 232-238 DRVA INCD ASCI DRVI IRET BMOV ENCO LD… 224-230 CALL FEND NEXT OR…...
  • Page 64 FX1S Series Programmable Controllers Diagnostics 7 Symbol FNC No. Symbol FNC No. D P Symbol FNC No. D P SFWR VRRD PLSR VRSC PLSV WAND PLSY PRUN SRET WXOR RAMP TADD TCMP ZRST SEGL TSUB SFRD SFTL TZCP SFTR 7-10...
  • Page 65 FX1S Series Programmable Controllers Diagnostics 7 Device List Device Type Description 2K steps by FX internal EEPROM Program capacity 2K steps by FX -EEPROM-8L Input (X) relay X0 - X17 (16 pts) (X + Y) ≤ 30 pts Max. Output (Y) relay Y0 - Y15 (14 pts) General Auxiliary Relays M0-M383 (384 pts) Auxiliary relay...
  • Page 66 FX1S Series Programmable Controllers Diagnostics 7 Device Type Description General Counter C0-C15 (16 pts) Counter Latched Counter C16-C31 (16 pts) (256 pts) High Speed Counter C235-C255 General Use Register D0-D127 (128 pts) Latched Register D128-D255 (128 pts) Data register File Register D1000-D2499 (1500 pts) (1500 pts, + 256 pts) Diagnostic Register...
  • Page 67 All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guar- antee operation. MITSUBISHI ELECTRIC will accept no responsibility for actual use of the product based on these illustrative examples.
  • Page 68 HARDWARE MANUAL SERIES PROGRAMMABLE CONTROLLERS HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX: J24532 CABLE MELCO TOKYO HIMEJI WORKS: 840, CHIYODA CHO, HIMEJI, JAPAN Effective Apr. 2000 JY992D83901B Specification are subject (MEE0004) to change without notice.

This manual is also suitable for:

Melsec-f fx1s seriesMelsec-f fx1s-30mr-es/ulMelsec-f fx1s-14mr-es/ul