Mitsubishi FX1N-14MR-ES/UL Hardware Manual

Fx1n series programmable controllers.
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HARDWARE MANUAL
FX
SERIES PROGRAMMABLE CONTROLLERS
1N

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   Summary of Contents for Mitsubishi FX1N-14MR-ES/UL

  • Page 1

    HARDWARE MANUAL SERIES PROGRAMMABLE CONTROLLERS...

  • Page 2

    • If in doubt about the operation or use of FX Series Programmable Controller please consult the nearest Mitsubishi Electric distributor. • This manual is subject to change without notice.

  • Page 3

    SERIES PROGRAMMING CAUTION Thank you for buying The Mitsubishi FX series controller. Please note the following. Notes: Block Move instruction Applicable PLC: FX Ver 1.00-2.10 Applicable instructions: BMOV, BMOVP(FNC15) If the file register parameter setting and the registers D8000-D8225 are used as the destination devices for the BMOV(BMOVP) instruction, program steps or file register data may be lost or damaged.

  • Page 5

    This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

  • Page 6

    FX1N Series Programmable Controllers Guidelines for the safety of the user and protection of the FX This manual provides information for the installation and use of the FX . The manual has been written to be used by trained and competent personnel. The definition of such a person or persons is as follows;...

  • Page 7

    FX1N Series Programmable Controllers Note’s on the symbols used in this manual At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of the equipment.

  • Page 8

    • All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.

  • Page 9

    Compliance to EMC directive and LVD directive of the entire mechanical system should be checked by the user / manufacturer. For more details please contact the local Mitsubishi Electric sales site. The following products have shown compliance through direct testing (of the identified...

  • Page 10

    FX1N Series Programmable Controllers from June 1st, 2001 -4EX-BD -2EYT-BD -2AD-BD -1DA-BD from July 1st, 2001 MT-ESS/UL Where indicates:14,24,40,60 Models : MELSEC FX series manufactured from November 1st, 1995 FX -40ER-ES, -8EX-ES, -8EYR-ES, -8EYT-ESS from February 1st, 1996 FX -8ER-ES, -16EX-ES, FX -16EYR-ES, -16EYT-ESS...

  • Page 11

    FX1N Series Programmable Controllers Standard Remark EN50081-2:1993 Electromagnetic compatibility Compliance with all relevant aspects of the EN61000-6-4:2001 - Generic emission standard standard. Industrial environment (Radiated Emissions and Mains Terminal Voltage Emissions) Compliance with all relevant aspects of the EN61000-6-2:2001 Electromagnetic compatibility standard.

  • Page 12

    FX1N Series Programmable Controllers For the products shown on the previous page, PLCs manufactured before March 31st, 2002 are compliant with EN50081-2 (EN61000-6-4) and EN50082-2 from April 1st, 2002 to April 30th, 2006 are compliant with EN50081-2 (EN61000-6- 4) and EN61131-2:1994+A11:1996+A12:2000 after May 1st, 2006 are compliant with EN61131-2:2003 Standard Remark...

  • Page 13

    Mitsubishi have tested and would like to recommend the following filters (or user selected filters which are manufactured / designed/used in a similar manner to those...

  • Page 14

    FX1N Series Programmable Controllers The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Low Voltage (73/23/EEC) when used as directed by the appropriate documentation.

  • Page 15

    FX1N Series Programmable Controllers Models : MELSEC FX series manufactured from November 1st, 1995 FX -40ER-ES, -8EX-ES, -8EYR-ES, -8EYT-ESS from February 1st, 1996 FX -8ER-ES, -16EX-ES, -16EYR-ES, -16EYT-ESS from April 1st, 1996 -8ER-ES/UL, FX -16EX-ES/UL, FX -16EYR-ES/UL, -16EYT-ESS/UL from May 1st, 1996 -40ER-DS, -40ET-DSS from July 1st, 1996...

  • Page 16

    FX1N Series Programmable Controllers Models : MELSEC FX series manufactured from July 1st, 1997 ER-ES/UL ET-ESS/UL Where indicates:32,48 -16EYR-ES/UL from April 1st, 1998 -48ER-DS from August 1st, 1998 -48ER-UA1/UL from August 1st, 2005 -8ER-ES/UL -8EX-ES/UL -8EYR-ES/UL -8EYT-ESS/UL For the products above, PLCs manufactured before March 31st, 2002 are compliant with IEC1010-1 from April 1st, 2002 to April 30th, 2006 are compliant with EN61131-2:1994+A11:1996+ A12:2000...

  • Page 17

    FX1N Series Programmable Controllers Associated Manuals The following manuals are recommended as essential reference material for the correct operation of a series Programmable controller Manual Name Manual Number Description This manual contains instruction explanation about FX JY992D88101 Programming Manual II , FX and FX Series PLC.

  • Page 18

    FX1N Series Programmable Controllers Manual Name Manual Number Description -2AD-BD This manual contains explanation for installation, JY992D96201 Users Manual specification and special auxiliary relay allocation. -1DA-BD This manual contains explanation for installation, JY992D96401 Users Manual specification and special auxiliary relay allocation. This manual contains hardware explanation for -8AV-BD JY992D84601...

  • Page 19

    FX1N Series Programmable Controllers Manual Name Manual Number Description -8AD User’s This manual contains explanation for wiring, installation, JY992D86001 Manual specification and BFM allocation. -2LC User’s This manual contains explanation for wiring, installation, JY992D85801 Manual specification and BFM allocation. -16LNK-M This manual contains explanation for wiring, installation, MELSEC I/O Link JY992D73701...

  • Page 20

    FX1N Series Programmable Controllers MEMO...

  • Page 21: Table Of Contents

    FX1N Series Programmable Controllers Table of Contents Guideline ....................ii Associated Manuals ................xiii 1. Introduction....................1-1 1.1 World Specification....................1-7 1.2 Model Name ....................... 1-8 1.3 Serial Numbers ....................1-9 1.4 Configuration ..................... 1-10 1.4.1 Schematic system ....................1-10 1.4.2 Note for Using Expansion Board ................1-13 1.4.3 Input/Output Points and Current Consumption ............

  • Page 22: Table Of Contents

    FX1N Series Programmable Controllers 3. Installation Notes...................3-1 3.1 Product Outline ....................3-2 3.2 FX RUN/STOP Control ..................3-4 3.3 General Specifications..................3-5 3.4 PLC Mounting Arrangements ................3-7 3.5 DIN Rail Mounting ..................... 3-10 3.6 Direct Mounting ....................3-10 3.7 Termination at Screw Terminals ................ 3-14 3.8 Installing Optional Units ..................

  • Page 23: Table Of Contents

    FX1N Series Programmable Controllers 5. Inputs.....................5-1 5.1 24V DC input Specifications ................5-1 5.1.1 Typical Wiring......................5-2 5.1.2 Input Circuit Connection .................... 5-3 5.1.3 Diodes and Inputs Connected in Series ..............5-4 5.1.4 Resistors and Inputs Connected in Parallel .............. 5-4 5.2 AC110V Input Extension Block................

  • Page 24: Table Of Contents

    FX1N Series Programmable Controllers 7. Diagnostics....................7-1 7.1 Preliminary Checks....................7-1 7.2 ERROR LED ON (CPU ERROR) ................ 7-2 7.3 Common Errors ....................7-3 7.4 Maintenance ......................7-3 7.5 Operation and Error Flags ................... 7-4 PLC Status Registers ..................7-5 7.7 Error Registers ....................7-6 7.8 Error Codes ......................

  • Page 25: Table Of Contents

    FX1N Series Programmable Controllers INTRODUCTION TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS OUTPUTS DIAGNOSTICS...

  • Page 26: Terminal Layouts

    FX1N Series Programmable Controllers INTRODUCTION TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS OUTPUTS DIAGNOSTICS...

  • Page 27: Introduction

    FX1N Series Programmable Controllers Introduction 1. Introduction This manual covers hardware installation instructions for the FX Series PLC. Table 1.1: FX Main Modules INPUT OUTPUT POWER DIMENSIONS WEIGHT MODEL SUPPLY mm (inches) kg (lbs) TYPE TYPE Relay -14MR-ES/UL 0.45 (3.55) (0.99) -14MT-ESS/UL Transistor...

  • Page 28

    FX1N Series Programmable Controllers Introduction 1. Figure 1.1 :Main unit outline UNITS: mm (inches) 2 - φ4.5 (0.17'') 14 15 DIN rail POWER mounting ERROR slot -24MR COM0 COM1 COM2 COM3 COM4 W - 8 (0.32'') 8 (0.32'') 75 (2.96'') Please see the previous page for each units width measurement.

  • Page 29: Inputs

    FX1N Series Programmable Controllers Introduction 1. Table 1.2: Powered Extension Units INPUT OUTPUT POWER DIMENSIONS WEIGHT MODEL SUPPLY mm (inches) kg (lbs) TYPE DEVICE 100- 240VAC -40ER-ES/UL Relay +10%, -15% 0.75 50/60Hz (5.91) (1.65) Transistor 24VDC -40ET-DSS (Source) +20% 24V DC -15% -40ER-DS Relay...

  • Page 30: Outputs

    FX1N Series Programmable Controllers Introduction 1. Table 1.3: Extension blocks INPUT OUTPUT MASS DIMENSIONS MODEL (WEIGHT) mm (inches) TYPE DEVICE TYPE kg (lbs) 110V -8EX-UA1/UL -8EX-UA1/UL inputs -8EX-ES/UL 24V DC -8EX-ES/UL Sink/ -8ER-ES/UL Source (1.70) (0.44) -8ER-ES/UL Relay -8EYR-ES/UL -8EYR-ES/UL (3.55) (3.43) -8EYT-ESS/UL...

  • Page 31

    FX1N Series Programmable Controllers Introduction 1. Table 1.4: Special function blocks DIMENSIONS MASS (WEIGHT) MODEL DESCRIPTION mm (inches) kg (lbs) Analog / Digital converter 43 (1.70) 0.2 (0.44) Analog / Digital converter 55 (2.17) 0.3 (0.66) -2DA Digital to analog converter 43 (1.70) 0.2 (0.44) -2AD...

  • Page 32

    FX1N Series Programmable Controllers Introduction 1. Table 1.5 :Expansion Board and Communication Adapter MASS (WEIGHT) MODEL DESCRIPTION DIMENSIONS kg (lbs) -4EX-BD Four point special input -2EYT-BD Two point special output -2AD-BD Two channel special analog to digital converter -1DA-BD One channel special digital to analog converter Mounts directly into Mounts directly -232-BD...

  • Page 33: World Specification

    FX1N Series Programmable Controllers Introduction 1. World Specification. Table 1.6: World Specification Input World spec models : SINK / SOURCE. Sink / Source Japanese models : ALWAYS SINK. Outputs World spec models : ALWAYS SOURCE. Transistor Japanese models : ALWAYS SINK.

  • Page 34: Model Name

    FX1N Series Programmable Controllers Introduction 1. Model Name - 2 4 M R - D S / Table 1.7 :Notes on model name Ref. Description Ref. Description PLC type: FX Features Total number of I / O channels Omit AC, Japanese spec. Unit type DC Japanese spec.

  • Page 35: Serial Numbers

    FX1N Series Programmable Controllers Introduction 1. Serial Numbers S E R I A L N O . : 0 6 3 2 6 7 e.g. 0=2000 1 - 9 = Jan - Sept 1=2001 = Oct = Nov = Dec Table 1.8 : Notes on serial numbers Production year Production month...

  • Page 36: Configuration

    FX1N Series Programmable Controllers Introduction 1. Configuration 1.4.1 Schematic system -2AD-BD -1DA-BD -14MR-ES/UL -8EX-UA1/UL -32ER-ES/UL -8EX-ES/UL -24MR-ES/UL -40ER-ES/UL -8ER-ES/UL -40MR-ES/UL -48ER-ES/UL -8EYR-ES/UL -4EX-BD -2EYT-BD -60MR-ES/UL -32ET-ESS/UL -8EYT-ESS/UL -232-BD -422-BD -14MT-ESS/UL -8EX-UA1/UL -48ET-ESS/UL -485-BD -24MT-ESS/UL -8EX-ES/UL -40ER-DS -8ER-ES/UL -8AV-BD -40MT-ESS/UL -40ET-DSS -8EYR-ES/UL -CNV-BD + FX -232ADP...

  • Page 37

    FX1N Series Programmable Controllers Introduction 1. *1 Available for use with FX version 2.00 or later. *2 When using the FX -EEPROM-8L with an expansion board in group C, only the loader function (transfer program) can be used. Remove it from the PLC after operating the loader function and attach the top cover into the PLC.

  • Page 38

    FX1N Series Programmable Controllers Introduction 1. Table 1.9 : Configuration Notes Series Main Unit HMI Devices (GOT-F900/ GOT-A900/ DM/ DU) Expansion Boards for Analog I/O <GOT: Graphic Operation Terminal, Expansion Boards without Analog I/O DM: Display Module, Memory Cassette or Display Module DU: Data access Unit>...

  • Page 39: Note For Using Expansion Board

    FX1N Series Programmable Controllers Introduction 1. 1.4.2 Note for Using Expansion Board The following conditions cannot be accomplished with an FX PLC. - FX -422-BD + FX-2PIF - FX -5DM + FX -422-BD + FX-10DM - FX-10DM + FX -422-BD + FX-10DM - Connect two Programming tools (FX-10P-E, FX-20P-E, Programming software, etc.) - The use of Special function Blocks Caution...

  • Page 40: Input/output Points And Current Consumption

    FX1N Series Programmable Controllers Introduction 1. 1.4.3 Input/Output Points and Current Consumption The following tables show the input/output points of various types of FX and FX series extension blocks, and special function blocks, along with the special function block current consumption.

  • Page 41

    FX1N Series Programmable Controllers Introduction 1. Table 1.12: Special function block/Function adapters/Expansion board CURRENT CONSUMPTION INPUT OUTPUT MODEL TOTAL INTERNAL 5V INTERNAL EXTERNAL 24V DC 24V DC 30mA 90mA 70mA 90mA -2DA 30mA 85mA -2AD 20mA 50mA -4AD 30mA 55mA -4DA 30mA 200mA...

  • Page 42

    FX1N Series Programmable Controllers Introduction 1. Table 1.12: Special function block/Function adapters/Expansion board CURRENT CONSUMPTION INPUT OUTPUT MODEL TOTAL INTERNAL 5V INTERNAL EXTERNAL 24V DC 24V DC -232ADP 100mA -485ADP 150mA -4EX-BD 25mA -2EYT-BD -2AD-BD -1DA-BD -232-BD 20mA -422-BD 120~220mA -485-BD 60mA -8AV-BD...

  • Page 43

    FX1N Series Programmable Controllers Introduction 1. *2 Maximum number of I/O points per system Connection is allowed as far as the following condition is satisfied: (Actual number of I/O points of PLC) + (Number of points occupied by special extension blocks) + (Number of points occupied by FX -16CCL-M: 8) + (32 x Number of remote I/ O modules) ≤...

  • Page 44: Rules Of Expansion

    FX1N Series Programmable Controllers Introduction 1. 1.4.4 Rules of Expansion The maximum I/O for an FX system is 128 I/O points and 8 special function blocks. The FX Series can be expanded as follows when used independently. - 2 special function blocks - 1 special function block and up to 16 I/O points - Up to 32 I/O points It can also be expanded to 4 special function blocks when used in conjunction with an FX...

  • Page 45

    FX1N Series Programmable Controllers Introduction 1. • If a DC powered main unit is used with a power supply of less than 24VDC -15% (20.4V DC or less), then it cannot be fully expanded by using special function blocks or powered extension units.

  • Page 46: Back Up Data

    Data includes the Program, Comment, File Registers (D1000 ~ D7999), and parameter data. This will be stored as long as the EEPROM is not damaged. Mitsubishi Electric has guaranteed a life cycle time of 10,000 writes to the EEPROM memory. Users may experience operational writes to the EEPROM in excess of 10,000;...

  • Page 47

    FX1N Series Programmable Controllers Introduction 1. Warning If the PLC will be intentionally powered down for a duration exceeding 10days (Ambient temperature: 25 °C), then please include the following code into the user program as the supercapcitor backed area of memory will be unfixed. T h e d ev ic e d a t a h e l d by t h e M8002 supercapcitor will not be reset to 0...

  • Page 48

    FX1N Series Programmable Controllers Introduction 1. MEMO 1-22...

  • Page 49

    FX1N Series Programmable Controllers Terminal layouts 2. Terminal layouts The following selection of terminal layouts are taken from the FX product range. Note: All layouts are schematic only and are intended to aid the creation of wiring diagrams. AC Powered Main Units S /S X 1 1 X 1 3...

  • Page 50

    FX1N Series Programmable Controllers Terminal layouts 2. S /S X 1 1 X 1 3 X 1 5 X 1 7 X 2 1 X 2 3 X 2 5 X 2 7 X 1 0 X 1 2 X 1 4 X 1 6 X 2 0 X 2 2 X 2 4...

  • Page 51

    FX1N Series Programmable Controllers Terminal layouts 2. S /S X 1 1 X 1 3 X 1 5 X 1 7 X 2 1 X 2 3 X 2 5 X 2 7 X 3 1 X 3 3 X 3 5 X 3 7 X 4 1 X 4 3...

  • Page 52: Dc Powered Main Units

    FX1N Series Programmable Controllers Terminal layouts 2. DC Powered Main Units -14MR-DS -24MR-DS Y7 Y11 COM0 COM1 COM2 COM3 COM4 COM5 COM0 COM1 COM2 COM3 COM4 -14MT-DSS -24MT-DSS Y6 Y10 +V0 +V1 +V2 +V3 Y4 +V4 Y7 Y11...

  • Page 53

    FX1N Series Programmable Controllers Terminal layouts 2. X22 X24 -40MR-DS Y10 Y12 Y15 Y17 COM0 COM1 COM2 COM3 COM4 COM5 X22 X24 -40MT-DSS Y10 Y12 +V0 +V1 +V2 Y15 Y17...

  • Page 54

    FX1N Series Programmable Controllers Terminal layouts 2. X22 X24 X30 X32 -60MR-DS Y10 Y12 Y20 Y22 Y24 Y26 Y15 Y17 Y21 Y23 Y25 Y27 COM0 COM1 COM2 COM3 COM4 COM5 COM6 COM7 X22 X24 X30 X32 -60MT-DSS Y10 Y12 Y20 Y22 Y24 Y26 +V0 +V1 +V2 Y15 Y17...

  • Page 55

    FX1N Series Programmable Controllers Terminal layouts 2. , FX -8E Extension blocks S /S + V 0 Y 1 + V 1 C O M 1 C O M 2 -1 6E X -E S /U L -1 6E Y R -E S /U L -1 6E Y T -E S S /U L + V 2 Y 1 + V 3...

  • Page 56

    FX1N Series Programmable Controllers Terminal layouts 2. Extension blocks...

  • Page 57: Installation Notes

    FX1N Series Programmable Controllers Installation Notes 3. Installation Notes The installation of FX products has been designed to be safe and easy. When the products associated with this manual are used as a system or individually, they must be installed in a suitable enclosure.

  • Page 58: Product Outline

    FX1N Series Programmable Controllers Installation Notes 3. Product Outline Figure 3.1:Features of the FX ➂ ➁ ➂ ➃ Top cover removed ➄ ➀ ➅ 0 1 2 3 0 1 2 3 4 5 6 7 4 5 6 7 14 15 14 15 POWER...

  • Page 59: Power Supply

    FX1N Series Programmable Controllers Installation Notes 3. Table 3.1 : Features table Top cover Direct mounting holes (4.5 mm <0.17"> diameter) I/O terminal block securing screws Input terminals (24V DC) and power supply terminals Input LED status indicators Expansion port cover PLC status indicators (POWER, RUN, ERROR) Output LED status indicators DIN rail mounting clip...

  • Page 60

    FX1N Series Programmable Controllers Installation Notes 3. RUN/STOP Control RUN or STOP of the FX can be controlled by: The RUN/STOP switch mounted next to the programming port. A standard input (X0 to X17) defined by the system parameters. Remotely from a personal computer or other programming peripheral. Note:The FX RUN/STOP switch works in parallel with the RUN-input terminal.

  • Page 61: General Specifications

    FX1N Series Programmable Controllers Installation Notes 3. General Specifications Item Description Operating Temperature 0 to 55 °C (32 to 131 °F) Storage Temperature -20 to 70 °C (-4 to 158 °F) Operating Humidity 35 to 85% Relative Humidity, No condensation storage Humidity 35 to 90% Relative Humidity, No condensation Conforms to EN 68-2-6;...

  • Page 62

    FX1N Series Programmable Controllers Installation Notes 3. Dielectric strength Insulation Between terminals Remarks resistance AC Power Supply Units DC Power Supply Units Between power supply termi- − 1.5kV AC for 1 min nal and ground terminal B e t we e n 2 4 V D C s e r v i c e power supply connected to −...

  • Page 63: Plc Mounting Arrangements

    FX1N Series Programmable Controllers Installation Notes 3. PLC Mounting Arrangements To prevent a rise in temperature, mount the units to walls. Never mount them to the floor or ceiling of an enclosure. Below (left)Single row arrangement Below (right)Double row arrangement using extension cable FX -65EC (650mm (25.59”);...

  • Page 64

    FX1N Series Programmable Controllers Installation Notes 3. Caution • Units should not be installed in areas subject to the following conditions: excessive or conductive dust, corrosive gas (salt air, Cl S, SO , NO , etc.) or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration. •...

  • Page 65

    FX1N Series Programmable Controllers Installation Notes 3. • Replace the terminal cover provided, after installation or wiring work is completed, and before supplying power and operating the unit to avoid electric shock. • After reading the manual's safety instructions, initiate the operation for making program changes while the PLC is in RUN mode, forcing ON/OFF and switching RUN/STOP .

  • Page 66: Din Rail Mounting

    FX1N Series Programmable Controllers Installation Notes 3. DIN Rail Mounting Units can be snap mounted to 35mm (1.37") DIN rail (DIN EN 50022). To release, pull the spring loaded clips away from the rail and slide the unit up and off. Direct Mounting Table 3.3 :Hole positions...

  • Page 67

    FX1N Series Programmable Controllers Installation Notes 3. Table 3.3 :Hole positions inches UNIT ± 0.2 ± 0.01 C = W/2 -16E✩ 0.79 POWER D = W 16EX ✩ ✩ 4(0.16") -3A, FX -2AD, -2DA, FX -32CCL, 1.70 -16LNK-M, -64CL-M, -232ADP , 87(3.43") -485ADP -4DA, FX...

  • Page 68

    FX1N Series Programmable Controllers Installation Notes 3. Table 3.3 :Hole positions inches UNIT ± 0.2 ± 0.01 E = W-8mm (0.32") -8AD 2.64 F = W-24.5mm (0.97") -232ADP , 65.5 2.58 -485ADP 75(2.96") ∅ = 4.5mm (0.17") 16.1(0.64") 19.1(0.76") 7(0.28") 74(2.92") 3-12...

  • Page 69

    FX1N Series Programmable Controllers Installation Notes 3. Table 3.3 :Hole positions inches UNIT ± 0.2 ± 0.01 G = W-10mm (0.40") -16E✩ 2.37 -16CCL-M 2.96 ∅ = 4.5mm (0.17") 87(3.43") 16EX-ES POWER 9(0.36") 3-13...

  • Page 70: Termination At Screw Terminals

    FX1N Series Programmable Controllers Installation Notes 3. Termination at Screw Terminals Terminal screws should be tightened to between 0.5 to 0.8 N m. Terminal screws must be secured to prevent a loose connection thus avoiding a malfunction. The terminal screws for the FX , FX , FX Series PLCs are M3.0.

  • Page 71

    FX1N Series Programmable Controllers Installation Notes 3. 2) Handle the crimp terminal of the following size when 2 wires are used per terminal. Refer to Figure 3.8 for installation instructions. Figure 3.6:Crimp Terminal for M3.5 Screws φ 3.7 (0.15") φ 3.7 (0.15") 6.8 mm (0.27"...

  • Page 72: Installing Optional Units

    FX1N Series Programmable Controllers Installation Notes 3. Installing Optional Units 3.8.1 Expansion Boards The following is a generic explanation of how to install an expansion board on to the FX PLC. For greater detail, specifications and wiring examples for each optional unit, please see the relevant product manuals.

  • Page 73

    FX1N Series Programmable Controllers Installation Notes 3. Always make sure the power is turned off, before installing a special function board. Only one board can be used at any one time, do not try to stack multiple boards. A) Special function or optional equipment board. B) Optional equipment connector port.

  • Page 74

    FX1N Series Programmable Controllers Installation Notes 3. 3.8.2 -5DM Display Module Always make sure the power is turned off, before installing the 5DM. A) Top cover for DM B) Optional equipment connector port. C) M3 screw to secure top cover. •...

  • Page 75: Extension I/o Module And Special Function Module

    FX1N Series Programmable Controllers Installation Notes 3. 3.8.3 Extension I/O module and Special Function module Install/remove extension module as shown in the figure below. Caution Cut off all phases of power source before installing/removing the extension module. Ref. Description Remove the extension bus cover. 2: Install extension cable.

  • Page 76

    FX1N Series Programmable Controllers Installation Notes 3. MEMO 3-20...

  • Page 77

    FX1N Series Programmable Controllers Power Supply 4. Power Supply Wiring Techniques Wiring for FX products has been designed to be safe and easy. If the user is concerned about the correct installation of these products or associated products, please contact a professional electrician who is trained to the local and national standards applicable to the installation site.

  • Page 78

    FX1N Series Programmable Controllers Power Supply 4. Power Supply • When wiring an AC supply, the “Live” cable should be connected to the “L” terminal and the “Neutral” cable should be connected to the “N” terminal. Do NOT connect the “Live” wire to the “N”...

  • Page 79: Power Requirements

    FX1N Series Programmable Controllers Power Supply 4. Power Requirements Table 4.1 :AC Power Supply Units -14M -24M -40M -60M Power supply 100 - 240V AC +10%, -15%, 50-60Hz Max. allowable momentary power 10ms; if less than 10ms, the PLC will continue operation. failure period If 10ms or more, the PLC will shut down Fuse (size) rating...

  • Page 80: Example Wiring

    FX1N Series Programmable Controllers Power Supply 4. Example Wiring 4.5.1 AC Power supply ➓ ➊ 100-240V ➋ ➋ 50/60 Hz 24V DC ➎ ➌ ➍ ➐ 24+ 24- ➑ ➒ Extension Powered extention Special Block unit Function ➏ ➏ 24+ 24- AC/DC Block/Unit Converter...

  • Page 81

    FX1N Series Programmable Controllers Power Supply 4. ➐ Grounding resistor 100Ω or less AC Power supply 100 - 240V AC, ➊ ➑ +10% -15%, 50 - 60 Hz Fuse ➋ ➒ Circuit protector or Fuse Main unit ➌ ➓ Emergency stop Breaker ➍...

  • Page 82: V Dc Power Supply

    FX1N Series Programmable Controllers Power Supply 4. 4.5.2 24V DC Power supply ➓ ➊ ➋ ➋ ➋ 24V DC ➎ ➌ ➍ ➐ 24V 0V S/S 0V 24+ 24- ➑ ➒ Extension Powered extension unit Special Block (Only connect DC power Function ➏...

  • Page 83

    FX1N Series Programmable Controllers Power Supply 4. ➊ ➑ DC Power supply, 24V DC, +10% -15% Fuse ➋ ➒ Circuit protector or Fuse Main unit ➌ ➓ Emergency stop Breaker ➍ Power supply for the input circuitry of the Power supply switch main unit and extension blocks that are ➎...

  • Page 84

    FX1N Series Programmable Controllers Power Supply 4. 4.5.3 12V DC Power Supply ➓ ➊ ➋ 12V DC ➎ ➌ ➍ ➐ 24V 0V ➑ ➒ Extension Extension Input Output ➏ ➏ 24+ 24- DC/DC Block Block Converter ➊ ➑ DC Power supply, 24V DC, +10% -15% Fuse ➋...

  • Page 85: Service Power Supply

    FX1N Series Programmable Controllers Power Supply 4. Service Power supply An AC powered FX can supply a service current of 24V DC at 400mA when used on its own and, when used with extension or special function blocks. A DC powered FX does not have the capacity to supply a service current.

  • Page 86

    FX1N Series Programmable Controllers Power Supply 4. MEMO 4-10...

  • Page 87

    FX1N Series Programmable Controllers Inputs 5. Inputs 24V DC input Specifications main unit, extension block , FX Extension block X0 → X7 X10 → ∞ 24V DC ±10% Input voltage Input current 24V DC, 7mA 24V DC, 5mA 24V DC, 5mA OFF →...

  • Page 88: Typical Wiring

    FX1N Series Programmable Controllers Inputs 5. 5.1.1 Typical Wiring AC model - Service supply ➊ ➋ DC model - Input circuit power supply ➍ ➋ PNP Sensor ➌ NPN Sensor ➍ Input Device Contact ➊ ➎ ➎ Main unit ➌ Note: The input circuit power supply provides a clean +24VDC supply for the inputs.

  • Page 89: Input Circuit Connection

    FX1N Series Programmable Controllers Inputs 5. 5.1.2 Input Circuit Connection Main and FX Extension Units 24V DC 24V DC Sink Source (+ve S/S) (-ve S/S) and FX Extension blocks Source Sink 24V DC 24V DC ±10% ±10%...

  • Page 90: Diodes And Inputs Connected In Series

    FX1N Series Programmable Controllers Inputs 5. 5.1.3 Diodes and Inputs Connected in Series Vdrop across the diode Max. 4V No more than 2 LEDs should be connected in series. , FX Extension block 5.1.4 Resistors and Inputs Connected in Parallel Parallel resistance Rp: FX = 15kΩ.

  • Page 91: Ac110v Input Extension Block

    FX1N Series Programmable Controllers Inputs 5. AC110V Input Extension Block Input voltage 85-132V AC 50-60Hz Input impedance 21kΩ/50HZ 18kΩ/60Hz Input current 4.7mA 100V AC/50Hz 6.2mA 110V AC/60Hz OFF → ON/ON → OFF; input switching current 80V 3.8mA/30V 1.7mA Response time 25ms Circuit isolation / Operation indication Photocoupler/LED is lit...

  • Page 92: Programming Caution

    FX1N Series Programmable Controllers Inputs 5. 5.2.2 Programming Caution When using 110V AC units, high speed counter and interrupt routines are not suitable for use due to the long 'ON/OFF' times. The following instructions are also not suitable. FNC 52 MTR FNC 56 SPD FNC 72 DSW...

  • Page 93

    FX1N Series Programmable Controllers Outputs 6. Outputs Output Specifications Description Relay Output Transistor Output ≤ 240V AC, Switched voltages (resistive load) 5-30V DC ≤ 30V DC Rated current / N points (resistive 2A/1 point, 0.5A/1 point, load) 8A/COM 0.8A/COM Max. Inductive load 80VA, 120/240V AC 12W/24V DC When supply voltage <...

  • Page 94: Relay Output Example

    FX1N Series Programmable Controllers Outputs 6. Relay Output Example Typical Relay COM0 Y000 COM1 Y001 COM2 Y002 COM3 Y003 Y004 Y005 ➊ ➎ ➋ ➋ ➏ ➑ ➍ ➐ ➒ ➐ ➌ ➎ ➓ ) ➊ ➐ Do not use this terminal Inductive load ➋...

  • Page 95: Reliability Tests

    AC load such as a conductor or solenoid valve is 500,000 operations at 20VA. 20VA 35VA 80VA 0.2A/100VAC 0.35A/100V AC 0.8A/100V AC Load capacity 0.1A/200VAC 0.17A/240V AC 0.4A/240V AC Life of contact (cycles) 3,000,000 1,000,000 200,000 Example load (Mitsubishi contactor) S-K10 ~ S-K95 S-K100 ~ S-K150 S-K180,S-K400...

  • Page 96: Transistor Output Example

    FX1N Series Programmable Controllers Outputs 6. Transistor Output Example 6.3.1 Transistor Output Writing Diagram (Source Type) ➊ Do not use this terminal ➋ Emergency Stop +V0 Y000 Y001 Y002 Y003 Y004 Y005 ➌ ➊ Fuse External Mechanical ➍ Interlock (See Section 6.4) ➐...

  • Page 97: Response Times

    FX1N Series Programmable Controllers Outputs 6. 6.3.3 Response Times OFF times increase as the load current decreases. For improved response times use a ‘dummy’ resistor, see the figure below. If a response time of 0.5 ms or better is required when using ‘light loads’ use a ‘dummy’ resistor and ensure the signal line has a current greater than 60mA/24V DC Y000 and Y001 are high speed response 60 to 200mA...

  • Page 98: Applying Safe Loads

    FX1N Series Programmable Controllers Outputs 6. Applying Safe Loads Caution for DC Loads 1) Relay output case This PLC does not have any internal protection DC (+) DC (-) circuitry on the relay outputs. For switching direct current on inductive loads, a reverse-current Inductive load protection diode should be installed in parallel with t h e l o a d .

  • Page 99

    FX1N Series Programmable Controllers Outputs 6. Caution for AC Loads 1) Relay output case This PLC does not have any internal protection 100V AC 100V AC circuitry on the relay outputs. For switching AC on Inductive load inductive loads, a surge absorber (0.1µF + “100 to 120Ω”) should be installed in parallel with the load.

  • Page 100

    FX1N Series Programmable Controllers Outputs 6. Mechanical Interlock Ensure all loads are applied to the same side of each PLC output, see previous figures. Loads PLC output which should NEVER simultaneously operate Forward (e.g. direction control of a motor), because of a operation critical safety situation, should not rely on the Reverse...

  • Page 101: Diagnostics

    FX1N Series Programmable Controllers Diagnostics 7. Diagnostics Preliminary Checks POWER Check power supply, ground and I/O cables are wired correctly. ERROR Turn the power supply on. Check that the power LED is lit. Down load a POWER small test program to the PLC. Verify the program to ensure it has been writ- ten to the PLC correctly.

  • Page 102: Error Led On (cpu Error)

    FX1N Series Programmable Controllers Diagnostics 7. ERROR LED ON (CPU ERROR) Remedy Has the memory cassette been Reset PLC. LED OFF installed or removed while the units Fault POWER Power Possible has still been powered? ERROR OFF,ON results ERROR LED ON and trigger LED is lit RUN input.

  • Page 103: Common Errors

    FX1N Series Programmable Controllers Diagnostics 7. Common Errors - Corroded contact points at some point in an I/O line. - An I/O device has been used outside its specified operating range. - An input signal occurs in a shorter time period that taken by one program scan. Maintenance - Check interior temperature of the panel.

  • Page 104: Operation And Error Flags

    FX1N Series Programmable Controllers Diagnostics 7. Operation and Error Flags M8004 Error occurance M8061 PC hardware error (ref. 8004) (ON when M8060-7 are ON) (ref. D8061) M8063 M8035 Forced RUN mode Parallel link error (ref. D8063) M8064 M8036 Forced RUN signal Parameter error (ref.

  • Page 105: Plc Status Registers

    FX1N Series Programmable Controllers Diagnostics 7. PLC Status Registers D8000 W atchdog tim er (default 200m s) P LC version D8001 26100 = F X V ersion 1.00 26 = F X , 100 = V ersion 1.00 M em ory capacity D8002 0008=8K steps M em ory type...

  • Page 106: Error Registers

    FX1N Series Programmable Controllers Diagnostics 7. Error Registers D8061 Error code for PLC hardware error D8063 Error code for parallel link fault D8064 Parameter error code D8065 Syntax error code D8066 Program (circuit) error code D8067 Program execution error code Latched step D8068 number of execution error...

  • Page 107: Error Codes

    FX1N Series Programmable Controllers Diagnostics 7. Error Codes Check both power and D8061 Check cable connections D8063 communications connections 0000 No error 0000 No error 6101 RAM error 6301 Parity/overrun/framing error 6102 Operation circuit error 6302 Character error 6103 I/O bus error (M8069 = ON) 6303 Data sum check error 6304...

  • Page 108: Instruction List

    FX1N Series Programmable Controllers Diagnostics 7. Instruction List 000 Program Flow CALL SRET IRET FEND NEXT 010 Transfers, Comp BMOV 020 + - x /, Logics WAND WOR WXOR 030 Shift SFTR SFTL SFWR SFRD 040 Data Operation ZRST DECO ENCO 050 High Speed HSCS HSCR PLSY...

  • Page 109

    FX1N Series Programmable Controllers Diagnostics 7. Symbol FNC No Symbol FNC No Symbol FNC No ABSD ENCO PLSR FEND PLSV PLSY 232-238 FROM PRUN ASCI HOUR RAMP HSCR BMOV HSCS RD3A CALL INCD SEGL IRET SFRD SFTL L LD 224-230 SFTR DECO SFWR...

  • Page 110

    FX1N Series Programmable Controllers Diagnostics 7. Symbol FNC No Symbol FNC No Symbol FNC No TADD VRRD TCMP VRSC WAND ZRST TSUB WR3A TZCP WXOR 7-10...

  • Page 111: Device List

    FX1N Series Programmable Controllers Diagnostics 7. 7.10 Device List Item Specification Remarks Provided by built in EEPROM Program capacity 8k steps momory Max hardware I/O configuration points 128, dependent on user selection I/O configuration (Max. software addressable Inputs 128, Outputs 128) General 384 points M0 to M383...

  • Page 112

    FX1N Series Programmable Controllers Diagnostics 7. Item Specification Remarks 16 points C0 to C15 General Range: 1 to 32,767 counts Type: 16 bit up counter 184 points C16 to C199 Latched Range: 1 to 32,767 counts EEPROM keep: C16 to C31 (EEPROM EEPROM keep: 16 points Capacitor keep: C32 to C199...

  • Page 113

    FX1N Series Programmable Controllers Diagnostics 7. Item Specification Remarks D0 to D127 Type: 16 bit data storage register General 128 points pair for 32 bit device D128 to D7999 EEPROM keep: D128 to D255 Latched 7872 points Capacitor keep: D255 to D7999 (EEPROM EEPROM keep: 128 points backed-up)

  • Page 114

    FX1N Series Programmable Controllers Diagnostics 7. Item Specification Remarks 16 bit: -32,768 to +32,767 Decimal K 32 bit: -2,147,483,648 to +2,147,483,647 Constants Hexadecimal 16 bit: 0000 to FFFF 32 bit: 00000000 to FFFFFFFF 7-14...

  • Page 115

    FX1N Series Programmable Controllers INTRODUCTION TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS OUTPUTS DIAGNOSTICS...

  • Page 116

    FX1N Series Programmable Controllers INTRODUCTION TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS OUTPUTS DIAGNOSTICS...

  • Page 117

    FX 1N Series Programmable Controllers...

  • Page 118

    HARDWARE MANUAL SERIES PROGRAMMABLE CONTROLLERS HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN HIMEJI WORKS:840, CHIYODA CHO, HIMEJI, JAPAN FX1N-HW-E MODEL 09R511 MODEL CODE JY992D89301L Effective May 2006 (MEE) Specification are subject to change without notice.

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