AGSE -E237-G03 Original Manual

Engine transport stand for general electric passport 20 engine

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ADVANCED GROUND SYSTEMS ENGINEERING LLC

and shall not be reproduced, transferred to other documents, disclosed to others, or used for

any purpose other than that for which it is furnished without the prior written permission of

AGSE-E237-G03

Engine Transport Stand

For General Electric Passport 20 Engine

ORIGINAL MANUAL DATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05/24/20

LATEST MANUAL REVISION LEVEL . . . . . . . . . . . . . . . . . . . . . . . . 5/24/2023 (REV NC)

Advanced Ground Systems Engineering LLC

10805 Painter Ave ., Santa Fe Springs, CA, 90670

This document contains information proprietary to

Advanced Ground Systems Engineering LLC .

(18C1601P03)

•

PHONE: 562-906-9300

•

FAX: 562-906-9308

E-MAIL: agse@agsecorp .com

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Summary of Contents for AGSE AGSE-E237-G03

Page 1 LATEST MANUAL REVISION LEVEL . . . . . . . . . . . . . . . . . . . . . . . . 5/24/2023 (REV NC) Advanced Ground Systems Engineering LLC • • • 10805 Painter Ave ., Santa Fe Springs, CA, 90670 PHONE: 562-906-9300 FAX: 562-906-9308 E-MAIL: agse@agsecorp .com...
Page 2 • Substitution of AGSE-supplied parts, including hardware, with an alternate source or supplier • Reverse engineering of AGSE equipment and parts. Requests for modifications should be submitted to AGSE for review – please send modification requests to support@agsecorp.com. Once reviewed by our Engineering team, a Customer Support Letter (Subject: No Technical Objection) will be issued for any approved modifications.
Page 3 IPB Figure 1 - AGSE-E237-G03 Transport Stand Assembly ... 8.1 IPB Figure 2 - AGSE-E23701-S01 Base Assembly ....8.3 IPB Figure 3 - AGSE-E23704-S03 Cradle Assembly .
Page 4 IPB Figure 7 - AGSE-E23721-S01 Sway Brace Mount Assembly ..8.15 IPB Figure 8 - AGSE-E23707-S01 AFT Bumper Assembly ... 8.17 IPB Figure 9 - AGSE-E23707-S02 FWD Bumper Assembly ..8.19 IPB Figure 10 - AGSE-E23723-S01 Storage Box Assembly .
Page 5 1.0 – Revisions The following is an itemized record of all changes from previous revision. PAGE DESCRIPTION OF CHANGE DATE New Manual 5/24/23 Page 1.0 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 6 2.0 Illustrations Figure 2.0-1 AGSE-E237-G03 Transport Stand Page 2.0 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 7 2.0 Illustrations (Continued) Figure 2.0-2 AGSE-E237-G03 Transport Stand Fully Collapsed Page 2.1 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 8 3.2 Design The AGSE-E23704-S03 cradle consists of a steel welded frame with removable ground handling mounts compatible with General Electric Passport 20 engine in modified QEC configuration. Tubular arms support engine mount adapters. Caster assemblies can be stowed to attain the overall minimum height for air transport.
Page 9 Combined Cradle/Base Combined Cradle/Base Length with tow bars stowed (In.) 131.25 Length with tow bars deployed (In.) 266.5 Width (In.) 92.5 Height (In.) 85.5 Weight (Lbs.) 3,556 Page 3.1 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 10 The stand should be cleaned with a soap and water solution and rinsed thoroughly. WARNI NG Re-lubricate all grease zerk fittings after cleaning stand. Damaged paint should be touched-up with paint provided by AGSE or other Skydrol resistant high-grade enamel paint. Superficial scratches are expected during normal usage and will not affect function.
Page 11 CAUTI ON AGSE recommends that shock mounts be replaced every five (5) years. Additionally, periodic inspections should be performed and any of the fol- lowing conditions are proper cause for replacement of the shock mounts prior to their expiration: Visible evidence of cracks.
Page 12 1* - Inspection for missing parts before every use. 2* - Carry out function test if equipment has not been used for extended period of time. 3* - AGSE recommends that shock mounts be replaced within five (5) years of the date marked on shock mounts.
Page 13 Remove the AGSE-E23706-S03 LH AFT post assembly and AGSE-E23706-S04 RH AFT post assembly (IPB Figure 3 - Items 2 and 3 respectively) from their storage on the base by removing four (4) AGSE-E23706-P03 clevis pivot pins (IPB Figure 3 - Item 4) and the hold- down pin.
Page 14 AGSE-E23706-S04 AGSE-E23706-S03 RH AFT POST ASSY LH AFT POST ASSY IN STOWED POSITION IN STOWED POSITION Figure 5.1-2 Page 5.1 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 15 Figure 5.1-3 Remove four (4) AM-91000-34T safety pins (IPB Figure 3 - Item 15) to remove the two (2) AGSE-E23713-S01 adjustable AFT brace assemblies (IPB Figure 2 - Item 5) from their storage. Attach the adjustable brace assemblies, one end to the AFT post assemblies, the other to the cradle.
Page 16 (2) AM-90500-16T safety pins (IPB Figure 3 - Item 12). Determine which is the correct post, move AGSE-E23719-P01 cylinder mount (IPB Figure 3 - Item 6) to that post and attach with AM-90500-72T (IPB Figure 3 - Item 12) safety pin. Attach the lifting cylinder to the cylinder mount and post using the removed hardware.
Page 17 Figure 5.1-5 Page 5.4 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 18 FWD BUMPER SUPPORT ARM INTO THE UPRIGHT POSITION (2 PLACES) REMOVE AM-90750-48T SAFETY PIN TO ROTATE THE AGSE-E23715-P03 AFT BUMPER INTO THE UPRIGHT POSITION Figure 5.1-6 Page 5.5 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 19 13) Remove AM-90250-32L safety pin (IPB Figure 2 - Item 6) to remove the two (2) AGSE- E16911-P01 caster steering bars (IPB Figure 2 - Item 29) from their storage positions. Figure 5.1-7 Page 5.6 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand...
Page 20 Figure 8 - Item 2). Secure with the AM-90750-T20 safety pin (IPB Figure 8 - Item 3). 11) Pivot the AGSE-E23706-S03 LH AFT post assembly (IPB Figure 3 - Item 2) to the upright position AND PIN IN PLACE. Make necessary adjustments to the LH AFT post’s AGSE- E23735-S02 adjustable link assembly (IPB Figure 4 - Item 3) to align with the engine upper LH bracket.
Page 21 Figure 5.2-1 Page 5.8 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 22 Figure 5.2-2 Page 5.9 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 23 Figure 5.2-3 Page 5.10 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 24 5.3 Engine and Stand Installation onto Mount Beam (Figure 5.3-1) 1) Using a forklift, place the engine and stand as close to the mount beam as possible. 2) Ensure that the sway brace AGSE-E23721-S01 is on the side opposite to the mount beam and attached to the engine.
Page 25 Figure 5.3-1 Page 5.12 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 26 DO NOT leave steering bar inserted in caster when changing direc- tion from towing to pushing. Caster will swivel, can possibly cause personnel injury and/or damage to engine or stand. Page 5.13 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 27 INTO THE STEERING SOCKET OF THE CASTER (OUTBOARD SIDE) DEPLOY POSITION CASTER STEERING BAR SAFETY PIN IN STOW POSITION PUSH OR PULL STEERING BAR TOWARD DESIRED DIRECTION Figure 5.4-1 Page 5.14 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 28 To deploy the tow bar (for both FWD and AFT end), remove the the AM-90750-80T safety pin then pull the tow bar outward. Secure with the removed safety pin. Attach the tow bar to the towing vehicle. Page 5.15 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 29 AFT TOW BAR IN STORAGE POSITION REMOVE SAFETY PIN THEN EXTEND THE TOW BAR Figure 5.5-1 Tow Bar Installation Page 5.16 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 30 SAFETY PIN (2 PLACES) TO EXTEND FWD BUMPER AFT BUMPER IN STORAGE POSITION FWD BUMPER IN FWD BUMPER STORAGE POSITION FULLY DEPLOYED Figure 5.6-1 Bumper Deployment Page 5.17 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 31 6.4.2 Risk Assessment and Residual Risk The risk evaluation performed was based on objective observation based on the experience of AGSE with similar equipment. Necessary Warning and Caution Notes have been incorporated into the Operation Section of the Passport 20 Engine Transport Stand Operation Manual along with instructions.
Page 32 The operation of the AGSE-E237-G03 Engine Transport Stand can be with medium risk of injury and is considered safe to use under supervision. Low residual risks include potential pinch points during operation of the equipment. Equipment detailed in this manual has undergone stringent safety analyzing using methods and standards set forth within European Standard EN 1050 and is considered to be safe for its intended use.
Page 33 Engine), March 6, 2012 Rev A • GE Support Equipment SOW 18C1601P01/P02, Aft Mount Assembly Re-design, 11,1,2021 Rev - • AGSE Quality System Procedure Number QSP-006 • Aerospace Recommended Practice Standard, SAE ARP 1840, 2007/02 Rev B Place: Santa Fe Springs, California, USA...
Page 34 AGSE expressly excludes all implied warranties of merchantability and fitness for a particular purpose and all non-infringement warranties as well as disclaims all liabilities to third parties. In no event shall AGSE be liable for any amounts in excess of the purchase price of the product.
Page 35 “ITEM” numbers are for reference to the Illustrated Parts Breakdown (IPB) only. Do not order replacement parts by “ITEM” number. Order parts by “PART NUMBER” only. Illustrated Parts Breakdown Page 8.0 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 36 (See IPB Figure 3 for Details) AM-90750-48T Safety Pin - 3/4” OD x 3” Grip AM-2207 AGSE Placard AGSE-S00302-P01 CE Placard - 2-1/2” x 1-1/4” AGSE-N19801-P01 AGSE Logo Placard Page 8.1 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 37 3 (4 PLACES) Figure 8.1-1 AGSE-E237-G03 Transport Stand Page 8.2 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 38 Safety Pin - 3/4” OD x 3” Grip AGSE-E23711-P01 Tow Bar Weldment AGSE-E23725-S01 Storage Box Assy (See IPB Figure 9 for Details) PMP10111 Tie Down Ring 10,000 Cap Page 8.3 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 39 Flat Washer - 1/2” - Stl - Zinc Plt AGSE-S00153-08CA01 10 Lock Nut - 1/2”-13 UNC - Zinc Plt - AGSE-S00175-08A17 FW - 1/2 - MIL-SPEC - STL Zinc Plt Page 8.4 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 40 Figure 8.2-1 AGSE-E23701-S01 Base Assembly Page 8.5 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 41 39 (16) 40 (16) 2 (4) DETAIL A 17 (2) 27 (16) 42 (16) 27 (16) 42 (16) 26 (4) DETAIL B Figure 8.2-2 AGSE-E23701-S01 Base Assembly Page 8.6 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 42 31 (16) 13 (8) DETAIL D DETAIL C 27 (8) 40 (8) 18 (2) 26 (2) 27 (8) 40 (8) DETAIL E Figure 8.2-3 AGSE-E23701-S01 Base Assembly Page 8.7 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 43 Safety Pin - 1/2” Dia. x 5-1/2” Grip AM-90750-80T Safety Pin - 3/4” Dia. x 5” Grip AM-91000-34T Safety Pin - 1” Dia. x 2-1/8” Grip 5395A15 3/8” Ratchet Wrench Page 8.8 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 44 Figure 8.3-1 AGSE-E23704-S03 Cradle Assembly Page 8.9 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 45 Wire-Lock - Clevis Pin - 1/4” DIA - 2-3/16” Usable Length - Zinc Plt AGSE-S00308-04C008A05 2 Button Head Torx Screw 1/4”-20 UNC - 1/2” Lg - SS Page 8.10 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 46 (x2) Figure 8.4-1 AGSE-E23706-S03 - AFT Post Assembly - LH (Adjustable Mount) Page 8.11 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 47 ANSI B18.8.1 - SS AGSE-S00172-P02 Wire-Lock Clevis Pin 1/4” DIA x 2-3/16” Usable Length Zinc Plt AGSE-S00308-04C008A05 1 Button Head Torx Screw 1/4”-20 UNC - 1/2” Lg - SS Page 8.12 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 48 Figure 8.5-1 - AGSE-E23706-S04 - AFT Post Assembly - RH (Fixed Mount) Page 8.13 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 49 Short Brace - LH Thd AGSE-E23713-P03 Adjusting Screw Commercial Hex Jam Nut - 1-1/4”-12UNF Commercial Jam Nut - 1-1/4”-12 UNF - LH Figure 8.6-1 AGSE-E23713-S01 Adjustable AFT Brsce Assembly Page 8.14 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 50 Commercial Hex Jam Nut - 3/4”-16 UNF Zinc Plt Commercial Lock Nut - 3/4”-10 UNC Zinc Plt Commercial Jam Nut - 3/4”-16 UNF- LH - SS Page 8.15 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 51 Figure 8.7-1 AGSE-E23721-S01 Sway Brace Mount Page 8.16 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 52 Commercial Flat Washer - 3/4” ID - Zinc Plt Commercial Cotter Pin - 1/8” x 1” Commercial HHCS - 1/4”-20 UNC x 3/4” Lg Zinc Plt Page 8.17 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 53 Figure 8.8-1 AGSE-E23707-S01 AFT Bumper Assembly Page 8.18 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 54 Commercial Flat Washer - 3/4” ID - Zinc Plt Commercial Cotter Pin - 1/8” x 1” Commercial HHCS - 1/4”-20 UNC x 3/4” Lg Zinc Plt Page 8.19 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 55 Figure 8.9-1 AGSE-E23707-S02 FWD Bumper Assembly Page 8.20 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 56 (Detail of AGSE-E23723-S02) AGSE-E23723-P06 a/b 1/1 Sheet - Foam Rubber 2” x 13-7/8” x 23-3/4” (Detail of AGSE-E23723-S02) CSD30208 Enclosure - NEMA 4 30” x 20” x 8” Page 8.21 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 57 Figure 8.10-1 Page 8.22 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 58 The assembly drawings in section 8.0 should identify and define all stencils, decals, and placards. 9.2 Stencils and Placards STENCIL "AGSE-E23714-P01 37 LBS" AGSE-E23707-S02 STENCIL "LIFTING ONLY NO TIE DOWN" 4 PLACES AGSE-E23704-S03 AGSE-E23701-S01 Figure 9.2-1 Page 9.0 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 59 Figure 9.2-2 Page 9.1 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...
Page 60 Figure 9.2-3 Page 9.2 May 24, 2023 AGSE-E237-G03 (18C1601P03) Passport 20 Engine Transport Stand Rev NC...

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