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AGSE -E102-G04 Manual

Up-lift propulsor air/truck shipping stand
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ADVANCED GROUND SYSTEMS ENGINEERING LLC
and shall not be reproduced, transferred to other documents, disclosed to others, or used for
any purpose other than that for which it is furnished without the prior written permission of
AGSE-E102-G04/G05
(9C6025P04/P05)
Up-Lift Propulsor Air/Truck
ORIGINAL MANUAL DATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/26/2021
LATEST MANUAL REVISION LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6/22/2023 (Rev. C)
Advanced Ground Systems Engineering LLC
10805 Painter Ave., Santa Fe Springs, CA, 90670
This document contains information proprietary to
Advanced Ground Systems Engineering LLC.
Shipping Stand
For GE90-94B and -115B Series Engines
•
PHONE: 562-906-9300
•
•
FAX: 562-906-9308
E-MAIL: agse@agsecorp.com

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Summary of Contents for AGSE AGSE-E102-G04

  • Page 1 Advanced Ground Systems Engineering LLC. AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck...
  • Page 2 • Substitution of AGSE-supplied parts, including hardware, with an alternate source or supplier • Reverse engineering of AGSE equipment and parts. Requests for modifications should be submitted to AGSE for review – please send modification requests to support@agsecorp.com. Once reviewed by our Engineering team, a Customer Support Letter (Subject: No Technical Objection) will be issued for any approved modifications.

  • Page 3: Table Of Contents

    8.1 General ..........8.0 Page B Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 4 Engine Stand Assembly ......8.2 IPB Figure 3 - AGSE-E107-G01 Base Assembly ....8.3 IPB Figure 4 - AGSE-E108-G03 Cradle Assembly .

  • Page 5: Revisions

    DESCRIPTION OF CHANGE DATE Updated Figure 5.2-2 6/22/23 Updated Figure 5.2-3 6/22/23 5.10 Updated Figure 5.2-4 6/22/23 5.11 Updated Figure 5.2-5 6/22/23 Updated Figure 9.2-5 6/22/23 Page 1.0 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 6: Illustrations

    2.0 – Illustrations Figure 2.0-1 AGSE-E102-G04 (9C6025P04) Shipping Stand - GE90-115B Configuration (AGSE-E108-G03 Cradle) Page 2.0 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 7 2.0 – Illustrations (Continued) Figure 2.0-2 AGSE-E102-G04 (9C6025P04) Shipping Stand - GE90-94B Configuration (AGSE-E108-G03 Cradle) Page 2.1 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 8 2.0 – Illustrations (Continued) Figure 2.0-3 AGSE-E102-G05 (9C6025P05) Shipping Stand - GE90-94B Configuration (AGSE-E108-G04 Cradle) Page 2.2 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 9 2.0 – Illustrations (Continued) Figure 2.0-4 AGSE-E102-G05 (9C6025P05) Shipping Stand - GE90-115B Configuration (AGSE-E108-G04 Cradle) Page 2.3 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 10: Specification

    AN-124 and AN-225. 3.2 Design The AGSE-E102-G04 stand consists of a base (AGSE-E107-G01) and an engine support struc- ture, cradle (AGSE-E108-G03). The AGSE-E102-G05 stand consists of the same base and an engine support structure, cradle (AGSE-E108-G04).
  • Page 11 The stand with a full engine may be fork lifted only under special conditions, see the operation section 5.4.3 of this manual. Page 3.1 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 12 Figure 3.3-1 Page 3.2 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 13: Characteristics

    262.5 223.5 Width Engine CL Height* 81.5 81.5 81.5 81.5 Weight 22,200 23,300 26,200 28,200 28,000 30,100 8,800 * Add 7” for casters ** Towing only Page 3.3 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 14 Figure 3.4-1 Page 3.4 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 15 VIEW A - A 7 NO LOAD FLOOR 6 WITH LOAD GE90-115B PROPULSOR REF (FAN CASE REMOVED) ENGINE 59-7/8 CRADLE IN DOWN POSITION FWD LOOKING AFT Figure 3.4-2 Page 3.5 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 16: Maintenance And Inspection

    To prevent the accumulation of water in the hydraulic fluid, it is recommended that the hydraulic fluid is replaced in both hydraulic systems annually. Manufacturer Product Commercial Dextron III (ATF) Commercial SAE 5W Commercial DTE25 Page 4.0 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 17: Scheduled Inspection

    CAUTI ON AGSE recommends that shock mounts be replaced every five (5) years. Additionally, periodic inspections should be performed and any of the fol- lowing conditions are proper cause for replacement of the shock mounts prior to their expiration: Visible evidence of cracks.

  • Page 18: Pump Maintenance-Base And Cradle

    RELIEF VALVE @ 2700 - 3000 PSI CLOSE VALVE (AUTOMATIC CLOSING VALVE SHOWN) Figure 4.6-1 4.7 Air Pump Maintenance Filter - Drain, clean Regulator setting minimum 90 PSI - maximum 100 PSI Page 4.2 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 19: Operation

    The pump reservoir has an automatic spring-loaded air vent. Always check function by pulling up on center part before operating the pump or lowering the stand. Page 5.0 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 20 DO NOT USE THIS VALVE to lower the stand. The jacking legs, the stand and/or the engine could be damaged. Personnel could suffer serious foot injury. RETRACT BYPASS VALVE Figure 5.1-0 Retract Bypass Valve Page 5.1 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 21 DO NOT tow the stand while the jacking legs are deployed or it will damage the equipment. 1. Pull stow pin 2. Rotate outward 3. See Illustration Figure 5.1-2 Figure 5.1-1 Page 5.2 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 22 Figure 5.1-2 After making sure all four deployed hydrau- lic cylinders are securely pinned in place, you may now actuate the hydraulic hand pump. Figure 5.1-3 Page 5.3 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 23 PIN HANDLE REMOVE ON PUMP AGSE-E10711-P02 SAFETY PIN TO REMOVE AGSE-E10711-S01 PUMP HANDLE FROM STORAGE Figure 5.1-4 Page 5.4 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 24 FWD OR AFT JACK LEGS AUTOMATIC VENT SPEED) CHECK FUNCTION DO NOT ADJUST BEFORE OPERATING SELF-CENTERING PRESSURE RELEASE VALVE HANDLE FOLLOW MUST HOLD OPEN INSTRUCTIONS TO RETRACT LEGS Figure 5.1-5 Page 5.5 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 25: Caster Storage And Deployment

    To stow the FWD casters for propulsor only, follow the sequence shown in illustration Figure 5.2-4. To deploy the casters, reverse the sequence shown in illustration Figures 5.2-2, 5.2.3 and 5.2-4. Page 5.6 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 26 SAFETY PIN AGSE-E10710-P04 CASTER BAR MUST BE USED TO ROTATE THE CASTERS STAND MUST BE RAISED BY THE FOUR (4) JACKING LEGS Figure 5.2-1 Deploying/Storing the Casters Page 5.7 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 27 6) SECURE SAFETY PIN “STOW” 7) PULL SAFETY PIN 9) SECURE WITH SAFETY PIN ◦ 8) ROTATE CASTER MOUNT DOWN 135 Figure 5.2-2 AFT Casters Stow Sequence Page 5.8 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 28 ◦ ROTATE SUPPORT ARM UP 45 9) SECURE WITH SAFETY PIN FULL ENGINE/STOW W/FAN POSITION Figure 5.2-3 FWD Casters Stow Sequence (for Full Engine With Fan) Page 5.9 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 29 UPWARD STOW EMPTY/ PROPULSOR ONLY STOW W/FAN ◦ ◦ ROTATE SUPPORT ARM 90 ROTATE CASTER MOUNT 90 UPWARD Figure 5.2-4 FWD Casters Stow Sequence (for Propulsor) Page 5.10 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 30 PROPULSOR ONLY OR EMPTY STAND TRANSPORT POSITION Figure 5.2-4 FWD Casters Stow Sequence (for Propulsor) TOW POSITION PROPULSOR FULL ENGINE EMPTY STAND POSITION STOW W/FAN POSITION Figure 5.2-5 FWD Casters 3 Positions Page 5.11 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 31: Towing

    AGSE-E10710-S01 TOW BAR ASSEMBLY OUTWARD, PULL PIN, EXTEND TO RED ‘STOP’ LINE, PIN THEN BRING TOGETHER TO ATTACH TO TOW VEHICLE Figure 5.3-1 AFT End Tow Attachment Page 5.12 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 32 INSTALL TOW BARS AND SECURE WITH TOW BAR ATTACH PINS DROP STOP Figure 5.3-2 Tow Bars Attachment at FWD End Page 5.13 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 33: Fork Lifting

    2) Look through the forward fork tube to verify that it is clear the full length of the tube. 2.1 Verify two (2) AGSE-E10803-P09 FWD Bootstrap Reaction Block are removed and properly stored and do not protrude into the fork tube internal area. Refer to Instruction 5.9.4.
  • Page 34 (108” (2.7m) minimum - Longer 134” (3.4m) if full engine is installed) to protrude through the opposite end of the fork pocket. CAUTI ON Stand clear from the stand while forklifting to avoid physical injury. Page 5.15 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 35 NOTI CE AGSE assumes no responsibility or liability for personnel injury, engine damage, stand damage, fork lift damage or transport vehicle damage from forklifting a full or RFI engine in this stand. BLOCKER PLATE DOWN CRADLE IN RAISED POSITION Figure 5.4-1 Fork Tube Blocker Plate...
  • Page 36 A. Minimum Requirements 1) Larger capacity fork lift: minimum 20-Ton (40,000 lb or 20,000 kg) capacity at 67 inch (1.7 meters) from lift mast. Page 5.17 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 37 SHARP TURNS OR HARD STOPS. 5) Establish a “KEEP OUT ZONE” along the travel route. Clear any potential obstacle and alert unauthorized personnel to move away. Page 5.18 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 38: Transportation

    The cradle should be in the raised position. If the propulsor is to be bagged for shipment or storage, the bag lower half should be laid out on the cradle frame structure. Page 5.19 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 39 Adjust the FWD mount shipping lock screw and secure with the lock nut. Remove the over- head support. Finish the installation by installing the upper portion of the bag and preparing for shipping or storing. Page 5.20 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 40 LIMITED MOVEMENT (1” FORWARD AND 2” BACKWARD) AGSE-E10805-P04 INDEX PIN NOT REMOVABLE LOCK COLLARS ALLOW LIMITED MOVEMENT (1” FORWARD AND 2” BACKWARD) Figure 5.6-2 Propulsor Installation Page 5.21 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 41 GSE MOUNT ON ENGINE ATTACHING HARDWARE GSE ADAPTER ASSY (9426M25) RH AFT VIEW AFT LOOKING FORWARD Figure 5.6-3 Page 5.22 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 42: Cradle Lift System

    To operate the pump to pressurize the system to remove four (4) cradle lock pins. See Illustration Figure 5.7.2. NOTE All pins may not come out at once, continue to slowly operate the pump until all the pins are removed. Page 5.23 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 43 Figure 5.7-1 DORK PIN CABLE SUPPORT BEAMS MUST BE PINNED TO BASE DORK PINS (NOT SHOWN) Figure 5.7-2 Cradle in Lowered Position Page 5.24 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 44 After the pins have been installed, slowly release the system pressure. See Illustration Figure 5.7-3 and Figure 5.7-4. INSTALL CRADLE LOCK PINS Figure 5.7-3 Cradle in Raised Position Page 5.25 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 45 “up” position. Prior to lowering the cradle, ensure the AGSE-E10803-P09 Forward Bootstrap Reaction Block are removed from the bootstrapping position and stored on top of the cradle in the ded- icated storage position.
  • Page 46 The air supply must not be less than 90 PSI and not more than 120 PSI to the fitting located near the pressure regulator/filter housing above the manual pump. CAUTI ON The air supply pressure is regulated to 90 PSI maximum to the pump. Page 5.27 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 47 It is rec- ommended that the cradle be stopped before the pin holes align and use the manual pump to align pin holes to insert the cradle pins. Page 5.28 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 48 MANUAL PUMP (PPK SHOWN) FROM MANUAL PUMP OIL OUT TEE TO CYLINDER AIR INTO PUMP AIR EXHAUST FROM PUMP OIL IN FROM MANUAL PUMP RESERVOIR Figure 5.7-5 Page 5.29 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 49 This may require the removal or adjustment of engine components. WARNI NG Stand clear when the cradle is suspended by the cable and keep hands clear from cradle and sheaves. Page 5.30 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 50 Once the cradle has reached the raised position, close the air supply valve by turning the handle up, clockwise. Page 5.31 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 51 This will release the back pressure on the flow fuse and reset it. WARNI NG Stand clear when the cradle is suspended by the cable and keep hands clear from cradle and sheaves. Page 5.32 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 52: Engine Installation Into Stand Using Overhead Sling

    Continue to lower the engine until the forward mount adapters are aligned with the index pins on the engine stand. Page 5.33 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 53: Engine Bootstrapping

    1) Retrieve the AGSE-E10803-P09 Forward Bootstrap Reaction Block from storage posi- tion (See Illustration Figure 5.9-1) 2) Ensure the AGSE-E10803-P09 Forward Bootstrap Reaction Block is attached securely in the “bootstrapping position.” (See Illustration Figure 5.9-2). 3) Install the hex nut through the pulley sheave window. (See Illustration Figure 5.9-2) 4) For the initial tightening, hand tighten the screws while holding the next nut stationary.
  • Page 54 HEX NUT 3/4-10 UNC AGSE-E10803-P09 FWD BOOTSTRAP REACTION BLOCK SOCKET HEAD CAP SCREW 3/4 -10 UNC x 4 1/2" LG. Figure 5.9-2 Forward Bootstrap Reaction Block Installation Page 5.35 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 55 Figure 5.9-3 Forward Bootstrap Reaction Block Installation Page 5.36 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 56 5) Level stand roll before lowering stand. 6) Lower stand until all the casters support the full weight of the empty stand. 7) Remove two (2) AGSE-E10811-P01 beam-to-shock mount pins from each side to discon- nect the base and cradle. (See Illustration Figure 5.9-6).
  • Page 57 5.9-7). 15) Remove engine ground handling mounts from the engine and store them in storage box or cradle. 16) Follow INSTRUCTION in Section 5.9-3 to remove and store the AGSE-E10803-P09 FWD Bootstrap Reaction Block in storage position. BOEING AFT BOOTSTRAP FITTING...
  • Page 58 1/2” HEX NUT (6 PLACES) REMOVE 1/2” x 2-1/4“ HEX HEAD BOLT 1/2” FLAT WASHER (2) 1/2” LOCK WASHER 1/2” HEX NUT (4 PLACES) Figure 5.9-6 Page 5.39 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 59 AGSE-E10806-P02 ENGINE SUPPORT BRACKET IN STORAGE AGSE-E10806-P01 ENGINE SUPPORT BRACKET IN STORAGE Figure 5.9-7 Page 5.40 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 60: Fan Separation

    “up” position. 1) Remove the attachment screws and the AGSE-E10803-P09 Forward Bootstrap Reaction Block. Use caution to support the Forward Bootstrap Reaction Block, which weights 12 lb (5.4 kg), from falling.

  • Page 61: Safety

    6.4 Risk Assessment 6.4.1 Limits of the Machinery The AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand is a commercial product designed specifically only to store and/or transport the General Electric GE90-94B and GE90-115B Propulsor. The equipment is to be used only by trained mechanics free from physical impairment and who are familiar with this or similar fixture.

  • Page 62: Risk Assessment And Residual Risk

    6.4.2 Risk Assessment and Residual Risk The risk evaluation performed was based on objective observation based on the experi- ence of AGSE with similar equipment. Necessary Warning and Caution Notes have been incorporated into the Operation Section of the GE90-94B/-115B Up-Lift Propulsor Air/Truck Shipping Stand Operation Manual along with instructions.
  • Page 63 Standards and Specifications: • GE Aviation Support Equipment SOW, 9C6025P04/P05, STAND, SHIPPING - PROPULSOR, Revision -, Last Modified: 8/26/2021 • AGSE Quality System Procedure Number QSP-006 • Aerospace Recommended Practice Standard, SAE ARP 1840, 2007/02 Rev B Place: Santa Fe Springs, California, USA...
  • Page 64 Standards and Specifications:  GE Aviation Support Equipment SOW, 9C6025P04/P05, STAND, SHIPPING - PROPULSOR, Revision -, Last Modified: 8/26/2021  AGSE Quality System Procedure Number QSP-006  Aerospace Recommended Practice Standard, SAE ARP 1840, 2007/02 Rev B Place: Santa Fe Springs, California, USA...

  • Page 65: Warranty

    (final billing date), and to the extent that if any AGSE product fails in operation because of such defect, the company will replace or repair, at its option, the defective article. Prior to the repair or replacement of any defective product, the company shall be notified in writing as to the nature of the defect.

  • Page 66: Parts Breakdown

    “ITEM” numbers are for reference to the Illustrated Parts Breakdown (IPB) only. Do not order replacement parts by “ITEM” number. Order parts by “PART NUMBER” only. Illustrated Parts Breakdown Page 8.0 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 67 Flat Washer - 1/2” ID, ZP SEE DETAILS IN IPB FIGURE 4 SEE DETAILS IN IPB FIGURE 4 6 (2X) 6 (2X) Figure 8.1-1 AGSE-E102-G04 Air/Truck Engine Stand Assembly Page 8.1 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 68 Flat Washer - 1/2” ID, ZP SEE DETAILS IN IPB FIGURE 5 SEE DETAILS IN IPB FIGURE 5 6 (2X) 6 (2X) Figure 8.2-1 AGSE-E102-G05 Air/Truck Engine Stand Assembly Page 8.2 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 69: Ipb Figure 3 - Agse-E107-G01 Base Assembly

    AGSE-E10711-P03 Special Pallet Washer 33160-513 Pallet 40191-12 Pallet Attach Fitting (w/ Washer) AM-2079-20 Caster AGSE-S00304-P04 Shock Mount Commercial Flat Washer - 1/2” ID x .032” Thk. Page 8.3 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 70 HHCS - 3/8”-16 UNC x 1-1/4” - Zinc Plt AGSE-E10711-P05 Tool Box - Modified Commercial Lock Washer - 1/4” ID - Zinc Plt Commercial HHCS - 1/4”-20 UNC x 1” Lg. - Zinc Plt Page 8.4 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 71 37 (4) 55 (4) (2 PLACES) DETAIL A Figure 8.3-1 AGSE-E107-G01 Base Assembly Page 8.5 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 72 DETAIL A DETAIL B Figure 8.3-2 AGSE-E107-G01 Shock Mount Page 8.6 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 73 (4 PLACES) (2 PLACES) (2 PLACES) (4 PLACES) Figure 8.3-3 AGSE-E107-G01 Base Assembly Page 8.7 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 74 AGSE-E10710-P01 OUTER TUBE SAFETY PIN AM-90750-58T RED ‘STOP’ LINE AGSE-E10710-P02 INNER TUBE Figure 8.3-4 AGSE-E107-G01 Tow Bar Sub-Assembly Page 8.8 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 75 DETAIL A (TYPICAL 4 PLACES) Figure 8.3-5 AGSE-E107-G01 Base Assembly Page 8.9 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 76 Commercial HHCS - 5/8”-11 UNC x 1-3/4” Lg. Commercial Lock Washer - 5/8” Dia. Commercial Jam Nut - 1”-8 UNC Commercial Lock Washer - 1” Dia. Page 8.10 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 77 HHCS - 1/2”-13 UNC x 1-3/4” Lg. - Zinc Plt Commercial SHCS - 3/4”-10 UNC x 4-1/2” Lg. - Zinc Plt Commercial Hex Nut - 3/4”-10 UNC - Zinc Plt Page 8.11 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 78 SEE DETAIL B FOR GE90-115B ENGINE SEE DETAIL A FOR GE90-94B ENGINE SEE DETAIL B FOR GE90-115B ENGINE (10 PLACES) 29 (2x) 18 (2x) (2 PLACES) Figure 8.4-1 Page 8.12 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 79 DETAIL A Figure 8.4-2 AGSE-E108-G03 with GE90-94B Forward Mounts Page 8.13 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 80 DETAIL B Figure 8.4-3 AGSE-E108-G03 with GE90-115B Forward Mounts Page 8.14 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 81 Lock Washer - 1” Dia. Commercial HHCS - 1/4”-20 UNC x 1” Lg. - Zinc Plt Commercial Lock Washer - 1/4” Dia. Commercial FHCS - #10-24 UNC x 1/2” Lg. Page 8.15 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 82 HHCS - 1/2”-13 UNC x 1-3/4” Lg. - Zinc Plt Commercial SHCS - 3/4”-10 UNC x 4-1/2” Lg. - Zinc Plt Commercial Hex Nut - 3/4”-10 UNC - Zinc Plt Page 8.16 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 83 SEE DETAIL B FOR GE90-115B ENGINE SEE DETAIL A FOR GE90-94B ENGINE SEE DETAIL B FOR GE90-115B ENGINE (10 PLACES) 29 (2x) 18 (2x) (2 PLACES) Figure 8.5-1 AGSE-E108-G04 Cradle Assembly Page 8.17 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 84 DETAIL A Figure 8.5-2 AGSE-E108-G04 with GE90-94B Forward Mounts Page 8.18 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 85 DETAIL B Figure 8.5-3 AGSE-E108-G04 with GE90-115B Forward Mounts Page 8.19 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 86: Ipb Figure 6 - Agse-E10712-S01 Jack Leg Hydraulic System

    SHCS #10-24 UNC x 1” Lg Commercial Flat Washer - #10 ID Commercial Lock Washer - #10 ID Commercial FSHCS - 3/8”-16 UNC x 1” Lg Page 8.20 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 87 Commercial Lock Washer - 1/4” ID Commercial Flat Washer - 3/8” ID 991004 Tamper Resistant Cap AGSE-E10709-S01 Jacking Leg Assembly (See IPB Figure 10 for Details) Page 8.21 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 88 Figure 8.6-1 AGSE-E10712-S01 Jacking Leg Hydraulic System Page 8.22 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 89: Ipb Figure 7 - Agse-E10807-S01 Fwd Lift Cable Installation

    Commercial Flat Washer - 5/8” ID Commercial Lock Nut - 5/8”-11 UNC 3088K16 Grease Fitting - Brass - 1/8” NPT Commercial Flat Washer - 1/4” ID Page 8.23 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 90 Figure 8.7-1 AGSE-E10807-S01 FWD Lift Cable Installation Page 8.24 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 91: Ipb Figure 8 - Agse-E10807-S02 Aft Lift Cable Installation

    Flat Washer - 1-1/4” SAE 3088K16 Grease Fitting - Brass - 1/8” NPT Commercial Jam Nut - 1-1/4”-7 UNC - Zinc Plt Commercial Flat Washer - 1/4” ID Page 8.25 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 92 Figure 8.8-1 AGSE-E10807-S02 AFT Lift Cable Installation Page 8.26 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 93: Ipb Figure 9 - Agse-E10810-S01

    Lock Washer - 1/4” ID - Zinc Plt Commercial Flat Washer - 3/8” ID - Zinc Plt Commercial Lock Washer - 1/2” ID - Zinc Plt 101097 Hand Pump - 3000 PSI Page 8.27 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 94 Figure 8.9-1 AGSE-E10810-S01 Lift System Hydraulic Installation Page 8.28 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 95: Ipb Figure 10 - 9426M25-G01 Aft Mount Adapter Assembly

    Screw - Mach - Pan Hd - SST - .190-24UNC x .5 Lg AS3237-14 Hex Bolt, 1/4”-28UNJF x 1” Lg J1092P04 Hex Nut, Self Locking, 1/4”-28UNJF Page 8.29 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 96 Figure 8.10-1 9426M25G01 Aft Mount Adapter Assembly Page 8.30 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 97 1/2-FF-S Nipple - 1/2P x 1/2P 1 x 1/2 PTR -S Reducing Bushing - 1P x 1/2P 101097 Hand Pump - 3000 PSI B18-04-FKG0 Air Regulator Page 8.31 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 98 IPB Figure 11 - AGSE-E10812-S01 Hydraulic Installation (Air Pump Assist) Figure 8.11-1 AGSE-E10812-S01 Lift System Hydraulic Installation (Air Assist) Page 8.32 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 99: Ipb Figure 12 - Agse-E10709-S01 Jacking Leg Assembly

    AGSE-E10709-S01 Jacking Leg Assembly (Illustration Figure 8.12-1) AGSE-E10709-P01 Jacking Leg Weldment AGSE-E10709-P02 Pivot Block AGSE-E10709-P03 Pivot Pin AGSE-E10709-P04 Leveling Pad Figure 8.12-1 AGSE-E10709-S01 Jacking Leg Assembly Page 8.33 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 100: Stencils, Decals, And Placards

    These items should be reviewed and understood by maintenance and user personnel. 9.2 Stencils and Placards (Illustration Figure 9.2-1 through Figure 9.2-3) 9.2.1 Base Assembly Figure 9.2-1 Page 9.0 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 101 Figure 9.2-2 Page 9.1 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 102 Figure 9.2-3 Page 9.2 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...

  • Page 103: Cradle Assembly

    9.2.2 Cradle Assembly (Illustration Figure 9.2-4 through Figure 9.2-7) STOW EMPTY PROPULSOR ONLY Figure 9.2-4 Page 9.3 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 104 (1/2" LTR) STOW STOW W/FAN EMPTY/ PROPULSOR ONLY (1/2" LTR) STOW W/FAN STOW W/FAN STOW EMPTY/ (1/2" LTR) PROPULSOR ONLY (1/2" LTR) BOTTOM VIEW Figure 9.2-5 Page 9.4 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 105 Figure 9.2-6 Page 9.5 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 106 Figure 9.2-7 Page 9.6 Jun. 22, 2023 AGSE-E102-G04/G05 (9C6025P04/P05) Up-Lift Propulsor Air/Truck Shipping Stand Rev. C...
  • Page 107 10.0 – Recommended Spares 10.1 Critical Items AGSE defines “critical” items as those items, if broken or missing, that would render the equip- ment inoperable or severely impair equipment operation. Since most of these items are also long leads, it is AGSE’s recommendation that such items be identified, purchased, and stocked by the customer.

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