AGSE -E035-G02 Manual

Light weight collapsible stand

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This document contains information proprietary to
ADVANCED GROUND SYSTEMS ENGINEERING LLC
and shall not be reproduced, transferred to other documents, disclosed to others, or used for
any purpose other than that for which it is furnished without the prior written permission of
Advanced Ground Systems Engineering LLC.
AGSE-E035-G02
Light Weight
Collapsible Stand
For IAE V2500-A1/A5 Engines
A320 and A321 Aircraft
ORIGINAL MANUAL DATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12/06/2023
LATEST MANUAL REVISION LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/06/2023 (REV NC)
Advanced Ground Systems Engineering LLC
10805 Painter Ave., Santa Fe Springs, CA, 90670 • PHONE: 562-906-9300 • FAX: 562-906-9308 • E-MAIL: agse@agsecorp.com

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Summary of Contents for AGSE AGSE-E035-G02

  • Page 1 LATEST MANUAL REVISION LEVEL ......12/06/2023 (REV NC) Advanced Ground Systems Engineering LLC 10805 Painter Ave., Santa Fe Springs, CA, 90670 • PHONE: 562-906-9300 • FAX: 562-906-9308 • E-MAIL: agse@agsecorp.com...
  • Page 2 • Substitution of AGSE-supplied parts, including hardware, with an alternate source or supplier • Reverse engineering of AGSE equipment and parts. Requests for modifications should be submitted to AGSE for review – please send modification requests to support@agsecorp.com. Once reviewed by our Engineering team, a Customer Support Letter (Subject: No Technical Objection) will be issued for any approved modifications.
  • Page 3: Table Of Contents

    Critical Item ..........10.0 Page B Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 4: Revisions

    1.0 – Revisions The following is an itemized record of all changes from previous revision. PAGE DESCRIPTION OF CHANGE DATE Page 1.0 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 5: Illustration

    2.0 – Illustration Figure 2.0-1 AGSE-E262-G02 Light Weight Stand Page 2.0 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 6 2.0 – Illustrations (Continued) Figure 2.0-2 AGSE-E035-G02 Light Weight Stand Page 2.1 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 7 2.0 – Illustrations (Continued) Figure 2.0-3 AGSE-E035-G02 Light Weight Stand Collapsed Page 2.2 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 8: Specification

    3.3 Design The AGSE-E035 Stand consists of a welded steel frame with removable engine ground handling mounts compatible with the V2500-A1/A5 Engine. The mounts attach to the fan case and low pressure turbine case. Tubular arms support the engine handling mounts. The aft mount support arms telescope and pivot outward to provide additional clearance when positioning the empty stand beneath the engine on wing.
  • Page 9: Fabrication And Finish

    96.50” Length 65.50” 130.25” 168.00” Ref Engine CL Height 61.00” Weight (Cradle) 1650 Lbs. 1545 Lbs. 1650 Lbs. Weight (Total) 1650 Lbs. 1545 Lbs. 8100 Lbs. Ref Page 3.1 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 10 93 15/32 130 1/4 8 1/4 Page 3.2 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 11 58 29/32 Page 3.3 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 12: General

    Visual inspection of the swivel locks and brakes should occur with the scheduled lubrication. All non-painted machined surfaces should have a light grade oil spray as required. Spray with aerosol lubrication WD-40, or equivalent. Page 4.0 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 13: Scheduled Inspection

    Pins and fasteners are to be visually inspected for cracks, damage, or corrosion. Loose fasteners should be tightened. The stand structure is to be visually inspected for damage, weld cracks, or corrosion. Page 4.1 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 14: Operation

    Never move the stand (with engine) with the stabilizing jacks installed. 8) Lower engine sling until the stand supports the full engine load. 9) Remove engine sling. Page 5.0 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 15: Stand Erection

    Install the bolt clamp on both tubes by loosening the 3/4” diameter jam nut, tighten bolts until slide connection becomes rigid, then tighten jam nuts. Note: For stowage or transport of stand, follow steps in section 5.2 in reverse/opposing order. Page 5.1 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 16: Engine Bootstrapping

    Adjust the AFT mounts as required to mate with the aft engine ground handling points. Install clevis pin and safety clip. 11) Retract the stabilizing jacks on the aft rocker arms. 12) Lower engine and cradle. Page 5.2 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 17: Safety

    A good preventative maintenance program should include periodic lubrication, adjustment, and immediate correction of defects revealed through inspections. Preventive maintenance will not only contribute to safe operation, but will also extend useful service life as well. Page 6.0 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 18: Warranty

    AGSE expressly excludes all implied warranties of merchantability and fitness for a particular purpose and all non-infringement warranties as well as disclaims all liabilities to third parties. In no event shall AGSE be liable for any amounts in excess of the purchase price of the product.
  • Page 19: Parts Breakdown

    “ITEM” numbers are for reference to the Illustrated Parts Breakdown (IPB) only. Do not order replacement parts by “ITEM” number. Order parts by “PART NUMBER” only. 8.2 Illustrated Parts Breakdown Page 8.0 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 20: Lightweight Collapsible Stand Assy

    AFT Pivot Sub-Assy AGSE-E035-105 Bootstrap Adapter AGSE-E035-106 Tow Bar Assy AGSE-E035-107 Storage Box AGSE-E035-108 AFT Upper Arm Assy AGSE-E035-109 FWD Mounting Support LH AGSE-E035-110 FWD Mounting Support RH Page 8.1 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 21 Page 8.2 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 22 AGSE-S00150-12CA05 AGSE-S00281-P01 Leveling Pad AGSE-S00135-16A17 Washer, Locking AGSE-S00235-P04 Turnbuckle , Jaw & Jaw AM-90625-33L Safety Pin AGSE Screw, Hex Head -S00104-10C080A01 AGSE-S00153-10CA01 Nut, Locking AM-90625-48L Safety Pin Page 8.3 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 23 Ball Lock Pin AGSE Screw, Socket Head -S00118-08C016A07 AGSE Screw, Socket Head -S00118-12C032A07 AGSE-S00244-P05 Storage Box AGSE Screw, Hex Head -S00104-04C012A01 AGSE-S00140-04CA01 Nut, Locking AGSE Slotted Spring Pin -S00170-125D024A05 Page 8.4 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 24 QTY PART DESCRIPTION AGSE- Screw, Hex Head S00104-04C008A01 AGSE-S00135-04A17 Washer Locking AGSE-S00153-20CA01 Nut, Locking AGSE-S00139-12CA01 Nut, Hex AGSE Screw, Hex Head -S00109-12C040A01 AM-2228-A10-RH Mount Assembly - RH Page 8.5 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 25 (2 PLACES) (4 PLACES) (2 PLACES) (2 PLACES) (2 PLACES) (2 PLACES) (2 PLACES) (2 PLACES) (4 PLACES) Figure 8.2-1 AGSE-E035-G02 Page 8.6 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 26 (2 PLACES) (2 PLACES) (2 PLACES) (2 PLACES) (2 PLACES) (4 PLACES) (2 PLACES) (2 PLACES) 54 X4 52 X4 38 X4 (16 PLACES) Figure 8.2-2 AGSE-E035-G02 Page 8.7 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 27 (4 PLACES) (2 PLACES) (2 PLACES) (2 PLACES) DETAIL A (4 PLACES) (8 PLACES) DETAIL B Figure 8.2-3 Page 8.8 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 28: Stencils, Decals And Placards

    These items should be reviewed and understood by maintenance and user personnel. 9.2 Stencils and Placards PART NUMBER QTY PART DESCRIPTION AGSE-E03508-S01 STENCIL KIT Page 9.0 Dec. 6, 2023 AGSE-E035-G02 ~ Light Weight Collapsible Stand Rev NC...
  • Page 29: Recommended Spares

    10.0 – Recommended Spares 10.1 Critical Items AGSE defines “critical” items as those items, if broken or missing, that would render the equip- ment inoperable or severely impair equipment operation. Since most of these items are also long leads, it is AGSE’s recommendation that such items be identified, purchased, and stocked by the customer.

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