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AGSE Trent 900 Instruction Manual

All purpose stand for air transport in b747 freighter
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ADVANCED GROUND SYSTEMS ENGINEERING LLC
and shall not be reproduced, transferred to other documents, disclosed to others, or used for
any purpose other than that for which it is furnished without the prior written permission of
AGSE-E166-G02
For Air Transport in B747 Freighter
ORIGINAL MANUAL DATED . . . . . . . . . . . . . . . . . . . . . . . . . . 01/14/2010
LATEST MANUAL REVISION LEVEL . . . . . . . . . . . . . .9/1/2023 (REV V)
Advanced Ground Systems Engineering LLC
10805 Painter Ave., Santa Fe Springs, CA, 90670
This document contains information proprietary to
Advanced Ground Systems Engineering LLC.
Trent 900
All Purpose Stand
•
PHONE: 562-906-9300
•
•
FAX: 562-906-9308
E-MAIL: agse@agsecorp.com

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Summary of Contents for AGSE Trent 900

  • Page 1 Advanced Ground Systems Engineering LLC. AGSE-E166-G02 Trent 900 All Purpose Stand For Air Transport in B747 Freighter ORIGINAL MANUAL DATED ......01/14/2010 LATEST MANUAL REVISION LEVEL .
  • Page 2 • Substitution of AGSE-supplied parts, including hardware, with an alternate source or supplier • Reverse engineering of AGSE equipment and parts. Requests for modifications should be submitted to AGSE for review – please send modification requests to support@agsecorp.com. Once reviewed by our Engineering team, a Customer Support Letter (Subject: No Technical Objection) will be issued for any approved modifications.

  • Page 3: Table Of Contents

    AGSE-E16620-S02 Shock Mount Kit ......3.4 AGSE-E16642-S01 Bootstrap Kit ......3.5 AGSE-E16612-S04 Safety Kit Option .
  • Page 4 IPB Figure 1 - AGSE-E166-G02 APS Rollover Stand Assy ..8.1 IPB Figure 2 - AGSE-E16607-S02 Cradle Assembly ... . . 8.6 IPB Figure 3 - AGSE-E16607-S04/S05 Mount Assemblies ..8.10 IPB Figure 4 - AGSE-E16626-S01 Cradle Jack Assembly .

  • Page 5: Revisions

    DESCRIPTION OF CHANGE DATE Updated Figure 5.1-1 9/1/2023 8.10 Updated Item 14 & 16 Part Numbers 9/1/2023 8.31 Updated Item 5, 6, 7 & 8 Part Numbers 9/1/2023 Page 1.0 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 6: Illustrations

    2.0 Illustrations Figure 2.0-1 AGSE-E166-G02 Stand - Basic Configuration - View AFT Looking FWD Page 2.0 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 7 2.0 Illustrations (Continued) Figure 2.0-2 AGSE-E166-G02 Stand - Basic Configuration - View FWD Looking AFT Page 2.1 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 8 2.0 Illustrations (Continued) Figure 2.0-3 AGSE-E166-G02 Stand with All Optional Components Page 2.2 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 9 2.0 Illustrations (Continued) Figure 2.0-4 AGSE-E166-G02 Stand with Caster and Tow Bar Option Page 2.3 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 10 2.0 Illustrations (Continued) Figure 2.0-5 AGSE-E166-G02 Stand with Jacking Leg Option Page 2.4 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 11 2.0 Illustrations (Continued) Figure 2.0-6 AGSE-E166-G02 Stand with Bootstrap Option Page 2.5 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 12 2.0 Illustrations (Continued) Figure 2.0-7 AGSE-E166-G02 Stand with Safety Kit Option Page 2.6 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 13 2.0 Illustrations (Continued) Figure 2.0-8 AGSE-E166-G02 Stand with Shock Mount Option Page 2.7 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 14 Figure 2.0-9 AGSE-E16625-S01 Optional Accessories Container Page 2.8 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 15 Figure 2.0-10 AGSE-E16640-S01 Bootstrap and Safety Kit Container Page 2.9 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 16: Specification

    The AGSE-E166-G02, Trent 900 All-Purpose Stand (APS), is specifically designed to accommodate the Trent 900 jet engine in a height restricted shipping mode. The stand is compliant with Rolls-Royce specification FDS 837. The stand (with engine) is suitable for air transport on the main deck of B747 Freighter aircraft and truck transport using optional external shock mounts.

  • Page 17: Cradle

    133.0 (in.) Height 86* (in.) 88** (in.) 150* (in.) 121.75** (in.) Weight (Total) 11,000 (lbs.) 25,200 (lbs.) Length 196.0 (in.) 201.3 (in.) * Up Position ** Rolled Position Page 3.1 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 18: Optional Components

    3.8 Optional Components 3.8.1 AGSE-E16637-S01 Caster and Tow Bar Kit (Figure 3.8-1) Weight: (Caster) 265 Lbs. each (estimated) Weight: (Towbar) 75 Lbs. (estimated) Description: The caster and towbar set includes four (4) casters and a single towbar. Each caster has a 16” diameter wheel, face brake, 4 position swivel lock.

  • Page 19: Agse-E16621-S07 Jacking Leg Kit

    3.8.2 AGSE-E16621-S07 Jacking Leg Kit (Figure 3.8-2) Weight: 415 Lbs. each Jacking Leg and Adapter (estimated) Description: The Jacking Leg Kit includes four (4) individual jacking leg assemblies with the capacity to lift a stand with complete engine including inlet cowl and plug-in adapters. This allows for the stand to be placed on, or removed from, a pallet loader or dolly.

  • Page 20: Agse-E16620-S02 Shock Mount Kit

    3.8.3 AGSE-E16620-S02 Shock Mount Kit (Figure 3.8-3) Weight: 150 Lbs. each (estimated) Description: The Shock Mount Kit includes four (4) individual pin-on shock mounts and is designed to protect the engine during transportation. The mounts attach to the stand frame base using pins for quick and easy installation and removal.

  • Page 21: Agse-E16642-S01 Bootstrap Kit

    AFT BOOTSTRAP ADAPTER (2) AGSE-E16609-S02 FWD BOOTSTRAP ADAPTER (2) AGSE-E16610-S02 CTWT ADAPTER (1) AGSE-E16642-S01 BOOTSTRAP KIT Figure 3.8-4 Optional AGSE-E16642-S01 Bootstrap Kit (See IPB Figure 8 For Details) Page 3.5 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 22: Agse-E16612-S04 Safety Kit Option

    3.8.5 AGSE-E16612-S04 Safety Kit Option (Figure 3.8-5) Weight: 310 Lbs. (estimated) Description: The Safety Kit is constructed from welded aluminum tubing and includes two (2) platforms (left and right) with adjustable braces and telescoping handrails. Each platform has an access gate at the AFT end and has the capacity of supporting three (3) persons on each side of the engine.

  • Page 23: Agse-E16625-S01 Accessories Container

    COVER ASSY SHOCK MOUNT JACKING LEG SKID ASSY SKID ASSY ADAPTER SKID ASSY BASE ASSY CASTER/MOUNT SKID ASSY AGSE-E16625-S01 ACCESSORIES CONTAINER Figure 3.8-6 Optional AGSE-E16625-S01 Accessories Container Page 3.7 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 24: Agse-E16640-S01 Bootstrap And Safety Kit Container

    3.8.7 AGSE-E16640-S01 Bootstrap And Safety Kit Container (Figure 3.8-7) COVER ASSY PLATFORM ASSY MOUNT SUPPORT ROD ASSY MOUNT BASE ASSY AFT BOOTSTRAP ASSY MOUNT SUPPORT ROD FWD BOOTSTRAP ASSY MOUNT ASSY MOUNT COUNTERWEIGHT ASSY MOUNT AGSE-E16640-S01 BOOTSTRAP AND SAFETY KIT CONTAINER Figure 3.8-7 Optional AGSE-E16640-S01 Bootstrap and Safety Kit Container...

  • Page 25: Maintenance And Inspection

    Shell Alavania E.P. #1 All non-painted machined surfaces should be coated with a light grade oil spray every 90 days. Spray with rust inhibitor LPS-3 (MIL-C-16173D, Gr. 2) or equivalent. Page 4.0 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 26: Scheduled Inspection

    For stands equipped with the optional AGSE-E16620-S02 Shock Mount Option, the shock mounts are to be visually inspected for date, deterioration, separation from the mounting plate, or permanent deformation. AGSE recommends that shock mounts be replaced within five (5) years of the date marked on shock mounts.

  • Page 27: Friction Clutch Inspection And Maintenance

    The friction disk (IPB Fig. 4 - Item 43) is seated in the AGSE-E16626-P10 brake plate (IPB Fig. 4 - Item 40) located between the gear box and hand wheel. Two (2) die springs (IPB Fig.

  • Page 28: Agse-E16626-S04 Cradle Jack Assembly

    (IPB Fig. 4A - Item 21) are installed in the pressure plate to exert pressure on the friction disk and the hand wheel hub. Increasing the spring pressure increases the friction resistance of the disk and force required to turn the hand wheel. Page 4.3 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 29 (IPB Figure 4A - Item 51). Adjust the friction clutch as described in the previous paragraph. COMPRESSION SPRING HAND WHEEL PRESSURE PLATE CAP SCREW FRICTION DISC RATCHET ADAPTER ADJUSTMENT SCREW HAND WHEEL Figure 4.5-2 AGSE-E16626-S04 Page 4.4 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 30: Optional Shock Mount Replacement

    1. Remove sixteen (16) 1/2” x 1” HHCS and sixteen (16) 1/2” washers (IPB Figure 16 - Items 6 and 7) to remove the AGSE-E16620-P02 shock mount arm (IPB Figure 16 - Item 2) from the AGSE-E16620-P01 shock mount base (IPB Figure 16 - Item 1). (Illustration Figure 4.7-1).

  • Page 31: General Maintenance

    1* - Inspection for missing parts before every use. 2* - Carry out function test if equipment has not been used for extended period of time. 3* - AGSE recommends that shock mounts be replaced within five (5) years of the date marked on shock mounts.

  • Page 32: Operation

    (Figure 5.0-1). 5. Be sure base-cradle pins and shipping braces are installed before moving and shipping stand. Figure 5.0-1 Forklift blocker Page 5.0 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 33: Rotation Of Cradle

    7) Turn gearbox hand wheel CCW to rotate and lower cradle CCW, turn hand wheel CW to rotate and raise cradle CW. (Figure 5.1-1). * The Bootstrap and Safety Kit are optional components Page 5.1 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 34 3. Stand with engine MUST NOT be moved or lifted without installing and tightening the two (2) turnbuckle shipping braces. THE STAND IS NOW READY TO BE MOVED Page 5.2 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 35 FWD LH BOOTSTRAP ADAPTER STOWED REMOVE SHIPPING BRACE LOCK PIN LOOSEN AND DISCONNECT REMOVE FROM CRADLE LOCK PIN FWD SHIPPING BRACE LOOSEN AND DISCONNECT FROM CRADLE Figure 5.1-2 Page 5.3 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 36 CLUTCH HOUSING TO ACCESS ADJUSTING SCREW SECTION A - A FRICTION CLUCTCH ADJUSTMENT DETAIL NOTE FRICTION DRAG FORCE HAS BEEN PRE-SET BY AGSE. ADJUST ONLY IF HAND WHEEL BEGINSTO FREEWHEEL DURING ROTATION WHEN HAND WHEEL IS RELEASED Figure 5.1-3 Page 5.4 AGSE-E166-G02 Trent 900 All Purpose Stand Sep.

  • Page 37: Installing Engine Into Stand (Using Over-Head Hoist Sling)

    - Back off the lock collars to the ends of the threaded shaft. 5) Lower the engine and guide the trunnions into saddle plates. Loosely install the caps and bolts. 6) Pin the AFT trunnions to engine. Page 5.5 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 38 FORK TUBE BLOCKERS MUST BE INSTALLED BEFORE INSTALLING ENGINE Figure 5.2-1 MOUNT ADAPTERS AND MOUNTING HARDWARE STORAGE CONTAINER Figure 5.2-1A Page 5.6 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 39 13) Adjust the AFT mount support braces. Keep the AFT end centered on the cradle: - RH IN Tension(Pull) (Figure 5.2-3) - LH IN Compression (Push) (Figure 5.2-3) - Secure with lock nuts. Page 5.7 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 40 LH AFT MOUNT ADAPTER MOUNT PIN LH AFT MOUNT SUPPORT RH AFT MOUNT SUPPORT BRACE (PULL) LH AFT MOUNT SUPPORT BRACE (PUSH) Figure 5.2-3 AFT Mount Installation Page 5.8 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 41: Bootstrapping - Install/Remove Engine To/From Pylon

    3) Attach AFT bootstrap pulley/cable assembly to cradle AFT bootstrap pulley brackets with pins. Connect RH cable end to hoist. Connect LH cable end to bootstrap dyno, connect dyno to hoist. (Figure 5.3.2-1) Page 5.9 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 42 CRADLE FRAME AFT BOOTSTRAP PULLEY AND CABLE ASSY FOR INBD CONNECT PIN ENGINES LH AFT BOOTSTRAP CONNECTION BOOTSTRAP (OUTBOARD ENGINE POSITION SHOWN CONNECTING LINK Figure 5.3.2.1 Bootstrap Connections Page 5.10 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 43 11) Engage FWD trunnions with plates and install caps. 12) Tighten all trunnion caps, plates and clamps. 13) Remove engine from pylon per Airbus procedures. 14) Lower engine away from pylon and down to base. Page 5.11 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 44 CRADLE-TO-BASE PIN CRADLE-TO-BASE PIN JACK SCREW SUPPORT JACK SCREW PIN (IPB FIG. 5 - ITEM 10) JACK SCREW PIN (IPB FIG. 5 - ITEM 13) Figure 5.3.2-2 Page 5.12 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 45: Installing Engine On Pylon

    5) Lower the AFT end of the stand to the floor then the FWD end to the floor. Engage caster brakes, continue to lower the stand until the hoist chains are slack. Page 5.13 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 46: Preparing Engine For Rotation For Transport

    Stand CANNOT be forklifted with engine installed . A sling with spreader beam must be attached to the four (4) designated hoist points on the base. (Figure 5.4-1). Approximate weight of stand and engine is 25,000 Lbs. Page 5.14 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 47 DESIGNATED HOIST POINT DESIGNATED HOIST POINT DESIGNATED HOIST POINT DESIGNATED HOIST POINT Figure 5.4-1 Hoist Points Page 5.15 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 48: Loading Onto B747 Freighter

    3) Install tow bar at the AFT end of the stand using two (2) safety pins. NOTE The stand should only be towed on a smooth surface at a maximum speed of 3 MPH. Page 5.16 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 49 Figure 5.6.1-1 Caster and Tow Bar Installation Page 5.17 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 50: Jacking Legs Usage And Operation

    2 inches maximum difference overall for all four jacks. A fixed structural stop prevents the jack nut from travelling past the end of the jack screw. Page 5.18 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 51 Figure 5.6.2-1 Jacking Leg Installation Page 5.19 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 52: Shock Mount Usage And Installation

    Jacking legs or sling may be used to lift stand approximately 12,7 cm (5”) to install shock mount assemblies. Secure shock mounts on stand with safety pins (IPB Fig. 10 - Item 4) Page 5.20 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 53 Figure 5.6.3-1 Shock Mount Installation Page 5.21 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 54: Aft Bootstrap Counterweight And Support Assembly

    PART OF EVERY STAND UNLESS SPECIFIED BY CUSTOMER COUNTER WEIGHT MUST BE REMOVED BEFORE THE CRADLE IS ROLLED TO TRANSPORATION POSTION. Figure 5.6.4-1 AFT Bootstrap Counterweight and Support Assembly Page 5.22 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 55: Safety Kit

    LOW when engine/stand is under the fan cowl doors for removal/installation of engine. 4) Is secured by draw latches on the cradle (2 on each side). 5) Is supported by adjustable support rods (2 on each side). Page 5.23 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 56 (2 ON EACH SIDE) ACCESS GATE 2-POSITION WITH 2-POSITION HAND RAIL HAND RAIL GUIDE PIN ON CRADLE DRAW LATCH (2 ON EACH SIDE) Figure 5.6.5-1 AGSE-E16612-S04 Safety Kit Page 5.24 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 57 SECURE WITH SAFETY PIN SECURE WITH SECURE WITH SAFETY PIN SAFETY PIN SECURE WITH SAFETY PIN SECURE WITH SAFETY PIN Figure 5.6.5-2 AGSE-E16612-S04 Safety Kit Page 5.25 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 58: Ground Shipment

    Any other constraint to the stand itself will essentially short-out the shock dampering system and may result in internal engine damage. SUPPORT BENEATH PALLET PERMITTED Figure 5.7-1 Page 5.26 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 59: Safety

    Also reference all warranties, service procedures and maintenance schedules from the vendor brochures, manuals and flyers listed at the end of this manual. Page 6.0 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 60: Risk Assessment

    The risk evaluation performed was based on objective observation based on the experience of AGSE with similar equipment. Necessary Warning and Caution Notes have been incorporated into the Operation Section of the Trent 900 All-purpose Roll- Over Stand Operation Manual along with instructions. Stencils also have been put on the equipment to identify hazardous and/or potential risk areas.
  • Page 61 ISO/TR 14121-2:2012 Safety of Machinery - Risk Assessment - Part 2:  Practical Guidance and Examples of Methods Standards and Specifications: Rolls Royce Specification, “Trent 900 All-Purpose Transportation Stand”,  Issue 1, Date 04/2/06 Rolls-Royce Specification , “Trent 900 All-Purpose Transportation Stand ...

  • Page 62: Warranty

    AGSE expressly excludes all implied warranties of merchantability and fitness for a particular purpose and all non-infringement warranties as well as disclaims all liabilities to third parties. In no event shall AGSE be liable for any amounts in excess of the purchase price of the product.

  • Page 63: Parts Breakdown

    “PART NUMBER” only. 8.2 Illustrated Parts Breakdown CRADLE ASSEMBLY AGSE-E16607-S02 (IPB FIGURE 2) BASE ASSEMBLY AGSE-E16601-P01 (IPB FIGURE 4) Figure 8.1-1 AGSE-E166-G02 APS Rollover Stand Page 8.0 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 64 IPB Figure 1 - AGSE-E166-G02 APS Rollover Stand Assembly ITEM PART NUMBER QTY PART DESCRIPTION AGSE-E166-G02 Trent 900 APS Roll-Over Stand Assy (Figure 8.1-1 through 8.1-4) AGSE-E16601-S01 Base Assy (See IPB Figure 5 For Details) AGSE-E16602-P01 Support Roller AGSE-E16602-S02 Roller Shaft Assy...
  • Page 65 Flat Washer - Wide - 1/4” Dia. - Zinc Plt 1723A22 Tool Holder Clip 91785A537 Truss Hd Screw - 1/4”-20UNC x 1/2” Lg AGSE-E16617-P01 Fork Tube Blocker AM-90750-226T-H900 Safety Pin Assy Page 8.2 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 66 (SEE IPB FIGURE 2) (2 PLACES) (SEE IPB FIGURE 4) 18 (SEE IPB FIGURE 4) 18A (SEE IPB FIGURE 4A) Figure 8.1-2 AGSE-E166-G02 APS Rollover Stand Page 8.3 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 67 20 REF 21 REF 22 REF Figure 8.1-3 AGSE-E166-G02 APS Rollover Stand Page 8.4 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 68 REF IPB FIGURE 5 ITEM 19 ROLLER SUPPORT COVER Figure 8.1-4 AGSE-E166-G02 APS Rollover Stand Page 8.5 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 69: Ipb Figure 2 - Agse-E16607-S02 Cradle Assembly

    Gr 8 - Zinc Plt Commercial HHCS - 1/4”-20UNC Dia. x 5/8” Lg - Gr 5 - Z/Cr Plt Commercial Lock Washer - 1/4” Dia. Nom ID - N Z/Cr Plt Page 8.6 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 70 Button Ball Lock Pin - 3/8” Dia. x 2-1/2” Grip Commercial Roll Pin - 1/16” Dia. x 3/4” Lg Commercial Jam Nut - 5/16”-18UNF - SS AGSE-E16608-P08 Pin Keeper Page 8.7 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 71 (IPB FIGURE 3) (IPB FIGURE 3) Figure 8.2-1 AGSE-E16607-S02 Cradle Assembly Page 8.8 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 72 24 REF 24 REF Figure 8.2-2 AGSE-E16607-S02 Cradle Assembly Page 8.9 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 73 (Used on AGSE-E16607-S05) AGSE-E13203-P03 Trunnion Cap AGSE Screw, Hex Head -S00104-10F056A23 AGSE-S00131-10A05 Washer AGSE Screw, Hex Head -S00104-12C056A23 AGSE-S00131-12A05 Washer AGSE-E16607-S07 RH Trunnion Assy. AGSE-E16607-S08 LH Trunnion Assy. Page 8.10 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 74 CRADLE ASSY REF Figure 8.3-1 AGSE-E16607 FWD Mount Assemblies Page 8.11 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 75: Ipb Figure 4 - Agse-E16626-S01 Cradle Jack Assembly

    Shaft - 40:1 - Assembly PSTN #2 - 1.688 Bore 5011T35 Worm-Drive Hose & Tube Clamp - 2-1/2” To 5-1/2” Clamp Dia. Range - 1/2” Band Width - 312 SS Page 8.12 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 76 1/4” Sq Key x 2-1/2” Lg Plt Key Stock Commercial HHCS - 1”-8UNC x 8-1/2” Lg - Gr 5 Zinc Plt - Modified Commercial Hex Lock Nut - 1”-8UNC - Zinc Plt Page 8.13 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 77 Sleeve Bearing - 1-1/2” OD x 1” ID x 3/4” Lg 6525K1 Friction Disc - 3-3/8” OD x 1-7/8” ID Commercial Flat Washer - R - 1” Dia. Nom ID Page 8.14 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 78 Figure 8.4-1 AGSE-E16626-S01 Cradle Jack Assembly Page 8.15 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 79: Ipb Figure 4A - Agse-E16626-S04 Cradle Jack Assembly

    2-1/2” to 5-1/2” Clamp Dia Range - 1/2” Band Width 5011T41 316 SS Worm-Drive Hose & Tube Clamp - 3-1/16” to 4” Clamp Dia Range - 1/2” Band Width Page 8.16 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 80 HHCS - 1”-8UNC x 8-1/2” Lg - Zinc Plt - Modified Commercial Hex Lock Nut - 1”-8UNC - Zinc Plt AGSE-E16626-P10 Brake Plate 96235K7 Die Spring Screw Cap - 9/16”-18UNF - 1/4” Hex - 5/16” Thk Page 8.17 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 81 AGSE-E16648-P03 Hand Wheel Storage Bracket 98416A125 Retainer Pin AGSE-E16650-S02 Air Ratchet Extension Bar Assy Commercial Flat Washer - 2” OD x 1” ID Nom - Zinc Plt Page 8.18 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 82 46 (2) 33 (2) 45 (2) 21 (2) Figure 8.4A-1 Page 8.19 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 83: Ipb Figure 5 - Agse-E16601-P01 Base Assembly

    Commercial Slotted Pan Hd Screw - 1/4”-20UNC - 1” Lg - SS YRX-183 Storage Case Commercial Slotted RHCS - 1/4”-20UNC - 3/4” Commercial Lock Washer - 1/4” Page 8.20 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 84 IPB Figure 5 - AGSE-E16601-S01 Base Assembly (Continued) ITEM PART NUMBER QTY PART DESCRIPTION Commercial Flat Washer - 1/4” - Wide 8619K446 High Density Polyethylene - 1/8”x36”x24” Page 8.21 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 85 Figure 8.5-1 AGSE-E16601-S01 Base Assembly Page 8.22 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 86 Caster Assy - 16” Dia x 5” 105-102 Superseded by AM-2079-20, April 2022 AGSE-E16616-P03 Obsolete, March 2011 Commercial HHCS - 5/8”-11 UNC x 3” Lg Gr. 5 - Zinc Plt Page 8.23 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 87 Figure 8.6-1 AGSE-E16616-S02 Optional Caster Mount Assembly Page 8.24 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 88 Dbl Sprocket #35 - 19 Teeth (Used on AGSE-E16621-S03) 6261K711 #35 Dbl Chain x 6 Ft Lg (Used on AGSE-E16621-S03) 6261K221 #35 Dbl Chain Connecting Link (Used on AGSE-E16621-S03) Page 8.25 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 89 Shim - Stl 3/4” ID x 1-1/8” OD x 1/8” Thk TB1220 Thrust Bearing - 3/4” ID x 1-1/4” OD x 1/8” Thk Commercial Roll Pin - 3/16” Dia. x 1/2” Lg - SS Page 8.26 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 90 Figure 8.7-1 AGSE-E16621-S01/S02 Optional Jacking Leg Assemblies Page 8.27 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 91 AGSE-E13219-P01 Pulley Mount (Used on AGSE-E16610-S03) AM91000-36T-H900 Safety Pin Assy (Used on AGSE-E16610-S03) AM91250-90L-H900 Safety Pin Assy (Used on AGSE-E16610-S02) AM90875-66L-H900 Safety Pin Assy (Used on AGSE-E16610-S03) Page 8.28 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 92 Figure 8.8-1 AGSE-E16610-S01 Optional AFT Bootstrap Assembly Page 8.29 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 93 Dyno Pin (Used on AGSE-E16609-S02) AGSE-E16609-P05 FWD Bootstrap Adapter (Used on AGSE-E16609-S02) AGSE-E16609-P06 FWD Bootstrap Mtg Pin (Used on AGSE-E16609-S02) Figure 8.9-1 AGSE-E16609-S01 Optional FWD Bootstrap Assembly Page 8.30 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 94 Shock Mount Arm AGSE-S00304-P03 Shock Mount AM-91500-150T-H900 Safety Pin Assy AGSE-S00140-08FA01 Thin Nylon Insert Locknut AGSE-S00175-08A17 Washer AGSE Screw, Hex Head -S00105-08F016A01 AGSE Screw, Button Head -S00308-04C008A05 Page 8.31 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 95 (16 PLACES) (16 PLACES) Figure 8.10-1 AGSE-E16620-S01 Optional Shock Mount Assembly Page 8.32 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 96: Ipb Figure 11 - Agse-E16612-S03 Optional Safety Kit Assembly

    Eye-Bolt - 3/8”-16UNC Dia. x 2-1/2” Lg Zinc Plt Steel (Used on AGSE-E16612-S01 and AGSE-E16612-S02) Commercial Flat Washer - 3/8” Nom ID - Zinc Plt Commercial Hex Jam Lock Nut - 3/8”-16UNC - Zinc Plt Page 8.33 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 97 CRADLE REF Figure 8.11-1 AGSE-E16612-S04 Optional Safety Kit Assembly Page 8.34 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 98 Hex Jam Nut - 1”-8UNC- RH Thrd - Zinc Plt 99612A182 Hex Jam Nut - 1”-8UNC - LH Thrd - Zinc Plt AM-90500-44L-H900 Safety Pin Assy Figure 8.11A-1 Page 8.35 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 99 Safety Pin Assy - 3/4” Dia. x 11-1/8” Grip AM-90375-76T Safety Pin Assy - 3/8” Dia. x 4-3/4” Grip AM-90750-115T-H900 Safety Pin Assy - 3/4” Dia. x 7-1/8” Grip Page 8.36 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 100 Figure 8.12-1 Page 8.37 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 101 SHT 5 x 3-3/8” x 3/16” Thk - ASTM-A36 - Zinc Plt (Detail of Item 6) 3576T16 Hammer-Close Chain Connector (Detail of Item 6) 2” Polyester Webbing W/ Ratchet and “D” Ring Ends (Detail of Item 6) Page 8.38 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 102 TYPICAL 4 PLACES Figure 8.13-1 Page 8.39 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 103: Ipb Figure 14 - Agse-E16607-S07/S08 Fwd Trunnion Assemblies

    Bearing - Spherical - 1” Dia. - 3/8” Bore Commercial HHCS - 1/2”-20UNF x 1” Lg - SS Commercial FSHS - 3/8”-24UNF X 3/4” Lg - SS TCL-32-12-SS Thd Clamp Collar Page 8.40 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 104 AGSE-E16607-S07 RH TRUNNION ASSEMBLY AGSE-E16607-S08 LH TRUNNION ASSEMBLY Figure 8.14-1 AGSE-E16607-S07 and AGSE-E16607-S08 Trunnion Assemblies Page 8.41 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 105: Stencils, Decals, And Placards

    REMOVE PINS FOR 1/2” BOOTSTRAP MAX. WEIGHT OF E166-G02: 12,800 LBS (5,805 KG) 1” ENGINE T900: 14,200 LBS (6,441 KG) TOTAL: WEIGHT 27,000 LBS (12,246 KG) 1” MOUNT Page 9.0 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 106 TIGHT & LOCKED BEFORE TRANSPORT AGSE-E166-G02 1” TRENT 900 ALL PURPOSE STAND 2” S/N “XXX” SHIPPING 1/2” BRACE ATTACH AFT BOOTSTRAP 1/2” SUPPORT ATTACH 1” SAFETY KIT ATTACH Page 9.1 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 107 VIEW D VIEW C (BOTH SIDES) MAX. WEIGHT OF E166-G02: 12,800 LBS (5,805 KG) ENGINE T900: 14,200 LBS (6,441 KG) TOTAL: WEIGHT 27,000 LBS (12,246) Figure 9.2.1-1 Page 9.2 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 108 VIEW A - A VIEW B - B (TYP BOTH INSIDE SURFACES) VIEW C VIEW D Figure 9.2.1-2 Page 9.3 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 109 STAND 1/2” ENGINE HOIST 1/2” COVER TIE DOWN EMPTY STAND ONLY TRUCK TIE DOWN 3/8” ENGINE IN STAND AIR TIE DOWN EMPTY 3/8” BASE & CRADLE 12,800 Page 9.4 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 110 ATTACHED UPRIGHT <=== SHIPPING BRACE MUST BE 1” TIGHT & LOCKED BEFORE TRANSPORT TOW BAR 1/2” ATTACHED SHIPPING BRACE 1/2” ATTACHED UPRIGHT <=== SHIPPING BRACE 1/2” ATTACH UPRIGHT Page 9.5 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 111 AIR TIE 1/2” DOWN ONLY 1” CASTER MOUNT NO FORK LIFT 3/4” JACKING LEG ONLY NO FORK LIFT WITH 3/4” ENGINE INSTALLED 1” FORK LIFT 1 1/2” ROLLS-ROYCE Page 9.6 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 112 ENGINE IN STAND AIR TIE DOWN C.G. EMPTY 3/8” BASE & CRADLE 12,800 LBS EMPTY STAND ONLY TRUCK TIE DOWN 3/8” ENGINE IN STAND AIR TIE DOWN Page 9.7 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 113 FOR BOOTSTRAP AIR TIE 1/2” DOWN ONLY SHOCK 1” MOUNT AGSE-E166-G02 1” TRENT 900 ALL PURPOSE STAND 2” S/N “XXX” SHOCK 1” MOUNT AIR TIE 1/2” DOWN ONLY Page 9.8 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 114 SHIPPING BRACE 1/2” ATTACH ROLLED AIR TIE 1/2” DOWN ONLY 1/2” COVER TIE DOWN 1” SHOCK MOUNT SIDE GUIDE DEPLOY FOR LOAD/UNLOAD THRU B747 F SIDE CARGO DOOR Page 9.9 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 115 9 10 11 12 TYP 4 PL TYP 2 PL 39 40 VIEW C VIEW B Figure 9.2.2-1 Page 9.10 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 116 DETAIL A VIEW B VIEW C Figure 9.2.2-2 Page 9.11 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 117 NON-SKID PAINT AREA NON-SKID TAPE AREA Figure 9.2.2-3 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 118 Stencil Contents 3 MPH 5 KMH 1” MAX. SPEED 1” FORK LIFT 1” WT. 147 LBS AGSE-E120-S01 1/2” SHOCK MOUNT ASSY E16616-P02 “CASTER MOUNT” 1” NEARSIDE SURFACE ONLY Page 9.13 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 119 AI R TI E D O W N D O W N O N LY O N LY STEEL STAMP WITH SHOCK MOUNT PRODUCTION DATE VIEW B Figure 9.2.4-1 Page 9.14 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 120 155 LBS (70 KG) ASSY, JACKING LEG 3/4” E16621-S03 LEG MOUNT 3/4” R.H. E16621-P01 WEIGHT 106 LBS 1/2” (48 KG) 1” 1” BASE LEG MOUNT 3/4” L.H. E16621-P04 Page 9.15 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 121 R.H. E16621-P01 LOWER RAISE WEIGHT 106 LBS (48 KG) BASE WEIGHT 155 LBS (70 KG) LEG MOUNT L.H. E16621-P04 WEIGHT 106 LBS (48 KG) BASE Figure 9.2.5-1 Page 9.16 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 122 TOTAL CAPACITY 341 KG (750 LB) MAX. 3 PERSONS TOTAL WEIGHT 76 KG (167 LB) EACH SIDE E16612-P10 E16612-P09 LATCH INSIDE E16612-P03 E16612-P07 MAX. 2 PERSONS PER LEVEL Page 9.17 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...
  • Page 123 LEFT HAND PLATFORM RIGHT HAND PLATFORM VIEW AFT LOOKING FORWARD NON-SKID PAINT AREA NON-SKID PAINT AREA Figure 9.2.6-1 Page 9.18 AGSE-E166-G02 Trent 900 All Purpose Stand Sep. 1, 2023 Rev V...

  • Page 124: Recommended Spares

    10.0 – Recommended Spares 10.1 Critical Items AGSE defines “critical” items as those items, if broken or missing, that would render the equipment inoperable or severely impair equipment operation. Since most of these items are also long leads, it is AGSE’s recommendation that such items be identified, purchased, and stocked by the customer.

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