Download
Share
Print this page
Dover Marathon RamJet RJ-225 Operation, Service And Installation Manual
  1. Manuals
  2. Brands
  3. Dover Manuals
  4. Trash Compactor
  5. MARATHON RamJet RJ-225
  6. Operation, service and installation manual
Dover Marathon RamJet RJ-225 Operation, Service And Installation Manual

Dover Marathon RamJet RJ-225 Operation, Service And Installation Manual

Stationary compactor
Hide thumbs Also See for Marathon RamJet RJ-225:

Advertisement

Quick Links

Download this manual
®
RamJet
Stationary Compactor
RJ-225, RJ-225 ULTRA, RJ-225HD, RJ-275, RJ-275XHD, RJ-325,
RJ-325HD, RJ-400 ULTRA, RJ-450, RJ-500, RJ-500HD, RJ-550
WITH SIDE-MOUNT AND REMOTE POWER UNIT CONFIGURATIONS
OPERATION, SERVICE, AND INSTALLATION
ISSUED MARCH 2022
____________________
CUSTOMER NAME:
____________________
SERIAL NUMBER:
COMPACTION & RECYCLING SOLUTIONS
0016-RJS-0322
© 2022 Marathon Equipment Company
.

Advertisement

loading
Need help?

Need help?

Do you have a question about the Marathon RamJet RJ-225 and is the answer not in the manual?

Questions and answers

Related Manuals for Dover Marathon RamJet RJ-225

Summary of Contents for Dover Marathon RamJet RJ-225

  • Page 1 ® RamJet Stationary Compactor RJ-225, RJ-225 ULTRA, RJ-225HD, RJ-275, RJ-275XHD, RJ-325, RJ-325HD, RJ-400 ULTRA, RJ-450, RJ-500, RJ-500HD, RJ-550 WITH SIDE-MOUNT AND REMOTE POWER UNIT CONFIGURATIONS OPERATION, SERVICE, AND INSTALLATION ISSUED MARCH 2022 ____________________ CUSTOMER NAME: ____________________ SERIAL NUMBER: COMPACTION & RECYCLING SOLUTIONS 0016-RJS-0322 ©...
  • Page 2 WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of the Marathon Equipment...
  • Page 3 ® RamJet Stationary Compactor TABLE OF CONTENTS General Information Introduction ......................................4 Preface ......................................5 Hazard Symbols and Definitions ......................................5 Lock-Out/Tag-Out Instructions ......................................6 Specifications for Stationary Compactors ......................................8 Service/Parts Assistance ......................................9 Guards and Access Covers ......................................9 Grease Lubrication Recommendation ......................................9 Recommended Oils ......................................9 Warning Decals on the Unit ......................................10...
  • Page 4 ® RamJet Stationary Compactor TABLE OF CONTENTS Fuses, Circuit Breaker, & Wire Size Charts ......................................49 PLC Maintenance - Layout & Description ......................................51 PLC Maintenance - Multicycle Counter Selection ......................................52 PLC Ram Stop Forward Option ......................................52 PLC Maintenance - Auto Shutdown Timer Selection ......................................53 PLC Maintenance - Forward/Reverse Timer Adjustment ......................................53...
  • Page 5 ® RamJet Stationary Compactor ® RamJet Stationary Compactor RJ-225, RJ-225 ULTRA, RJ-225HD, RJ-275, RJ-275XHD, RJ-325, RJ-325HD, RJ-400 ULTRA, RJ- 450, RJ-500, RJ-500HD, RJ-550 WITH SIDE-MOUNT AND REMOTE POWER UNIT CONFIGURATIONS OPERATION, SERVICE, AND INSTALLATION ISSUED MARCH 2022 0016-RJS-0322 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company...
  • Page 6 ® RamJet Stationary Compactor INTENTIONALLY LEFT BLANK...
  • Page 7 ® RamJet Stationary Compactor General Information SECTION 1 GENERAL INFORMATION Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company General Information...
  • Page 8 ® RamJet Stationary Compactor General Information INTRODUCTION ® Thank you for purchasing a Marathon RamJet Stationary Compactor! This product is designed to give you reliable service and superior performance for years to come. The purpose of this manual is to provide the owner and/or operators with the necessary information to properly install, operate, and maintain the machine.
  • Page 9 ® RamJet Stationary Compactor General Information PREFACE The following sections are a guide for maintenance and service of the Marathon Equipment Company unit. The sections cover preventive maintenance, adjustment, and troubleshooting hints. Before performing maintenance, check the work area carefully to find all the hazards present and make sure all necessary safeguards or safety devices are used to protect all persons and equipment involved.
  • Page 10 ® RamJet Stationary Compactor General Information LOCK-OUT & TAG-OUT INSTRUCTIONS DANGER Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the compactor is locked-out and tagged-out in accordance with OSHA and ANSI requirements.
  • Page 11 ® RamJet Stationary Compactor General Information LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) RESTORING SERVICE When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken: 1. Check the compactor and the immediate area around the compactor to ensure that nonessential items have been removed and that the compactor components, guards and covers are operationally intact.
  • Page 12 ® RamJet Stationary Compactor General Information SPECIFICATIONS FOR STATIONARY COMPACTORS Clear Total Exten Pressure Normal Cyl. Cyl. Cycle d Time Motor Pump Norm/ Model Force Force Pen. Bore Time Settin (HP) (GPM) (lbs) (lbs) (in) (in) (in) Max (PSI) (in) (sec) g (sec) 32.5 x...
  • Page 13 ® RamJet Stationary Compactor General Information SERVICE/PARTS ASSISTANCE Assistance in troubleshooting, repair and service is available by contacting the authorized Marathon Equipment Company Dealer in your area. Parts are available at your Marathon Equipment Company Dealer or through Marathon Equipment Company.
  • Page 14 ® RamJet Stationary Compactor General Information WARNING DECALS ON THE UNIT WARNING DO NOT operate without all guards and access covers in place. Make sure you can read all warning and instruction decals. Clean decals if you cannot read the words. See below for directions on cleaning decals.
  • Page 15 ® RamJet Stationary Compactor General Information DECAL CARE It is important that the decals are properly cleaned to make sure that they are readable and do not come off the unit. Use the following steps to clean the decals. A. General Instructions Following these instructions helps the decals adhere longer.
  • Page 16 ® RamJet Stationary Compactor General Information DECAL CARE (CONTINUED) Issued March 2022 Printed in U.S.A. General Information Copyright 2022, Marathon Equipment Company...
  • Page 17 ® RamJet Stationary Compactor General Information HYDRAULIC SYMBOLS Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company General Information...
  • Page 18 ® RamJet Stationary Compactor General Information HYDRAULIC SYMBOLS (CONTINUED) Issued March 2022 Printed in U.S.A. General Information Copyright 2022, Marathon Equipment Company...
  • Page 19 ® RamJet Stationary Compactor General Information ELECTRICAL SYMBOLS Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company General Information...
  • Page 20 ® RamJet Stationary Compactor INTENTIONALLY LEFT BLANK...
  • Page 21 ® RamJet Stationary Compactor Installation SECTION 2 INSTALLATION Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Installation...
  • Page 22 ® RamJet Stationary Compactor Installation CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
  • Page 23 ® RamJet Stationary Compactor Installation CONCRETE PAD REQUIREMENTS These installation instructions are not intended as a substitute for training and experience in proper use and safety procedures in operating this equipment. Marathon Equipment Co. does not assume responsibility for the installation procedures of this equipment. Conformance to applicable local, state, and federal laws concerning installation rests with the customer.
  • Page 24 ® RamJet Stationary Compactor Installation ANCHORING AND WELDMENT OF SKIDS TO ANCHOR PLATES Anchor plates are shipped loose with compactor and should be pre-located on pad. Once anchor plates have been anchored to the pad, sit compactor in place on top of the anchor plates. Stitch weld skids to anchor plates with 6" stitch welds at 18"...
  • Page 25 ® RamJet Stationary Compactor Installation STEEL INSTALLATION PROCEDURES Dock Installation If the appropriate accessories are ordered from Marathon Equipment Co., the compactor will be furnished with either a four-sided hopper or a three-sided hopper with a hinged gate. THESE ACCESSORIES SHOULD NOT BE ALTERED AS THEY ARE MANUFACTURED IN ACCORDANCE WITH THOSE STANDARDS WHICH PREVAIL AT THE TIME OF MANUFACTURE.
  • Page 26 ® RamJet Stationary Compactor Installation ELECTRICAL AND HYDRAULIC INSTALLATION The Panel Box contains high voltage components. Only authorized service personnel should be allowed inside. See Lock-Out & Tag-Out Instructions the Service Section. A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor's electrical panel box location, not to exceed 50'0"...
  • Page 27 ® RamJet Stationary Compactor Installation ELECTRICAL AND HYDRAULIC INSTALLATION (CONTINUED) Pushbutton Control Panel If a remote pushbutton station is furnished, it will be factory wired using Sealtite. If it is necessary to disconnect it from the wires (to install the pushbutton station inside a building), exercise care that these wires are reconnected as originally furnished.
  • Page 28 ® RamJet Stationary Compactor Installation WARNING An Emergency Stop Button must be mounted within 3’-0” of the compactor charge box access. Issued March 2022 Printed in U.S.A. Installation Copyright 2022, Marathon Equipment Company...
  • Page 29 ® RamJet Stationary Compactor Operation SECTION 3 OPERATION Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Operation...
  • Page 30 ® RamJet Stationary Compactor Operation CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
  • Page 31 ® RamJet Stationary Compactor Operation PRE-OPERATION INSTRUCTIONS Employers should allow only authorized and thoroughly trained personnel to operate this compactor. This compactor is equipped with a key operated locking system. Keys should be in possession of only authorized personnel. Turn off and remove the key after use. DANGER ONLY TRAINED AND AUTHORIZED PERSONNEL SHOULD BE ALLOWED INSIDE PANEL BOX.
  • Page 32 ® RamJet Stationary Compactor Operation CONTROLS FOR STANDARD UNITS (INCLUDING REGEN) Use for the RJ-225, RJ-225HD, RJ-275, RJ-275XHD, RJ-325, RJ-325HD, RJ-450, RJ-500, RJ-500HD, RJ-550, ULTRA 225, and ULTRA 400 Control Description 1. KEYED START (FORWARD) SWITCH - This switch requires a key for operation. Insert the key and turn clockwise to the START position.
  • Page 33 ® RamJet Stationary Compactor Operation OPERATING INSTRUCTIONS FOR RJ 325 WITH A DUMPER HOLD TO RUN 1. Selector Switch 3 Position - This selector switch is a keyed three position spring return to center used to select the compactor or dumper operation 2.
  • Page 34 ® RamJet Stationary Compactor Operation OPERATING INSTRUCTIONS FOR STANDARD UNITS (INCLUDING REGEN) WARNING Use ONLY Marathon reinforced receiver containers with Marathon RJ-500HD and RJ-275XHD Compactors. Use of a non-OEM receiver container with a Marathon RJ-500HD and RJ-275XHD Compactor could result in container damage, property damage, and/or personal injury –...
  • Page 35 ® RamJet Stationary Compactor Operation OPERATING INSTRUCTIONS - MODELS WITH PHOTOELECTRIC CYCLE CONTROL WARNING Use ONLY Marathon reinforced receiver containers with Marathon RJ-500HD and RJ-275XHD Compactors. Use of a non-OEM receiver container with a Marathon RJ-500HD and RJ-275XHD Compactor could result in container damage, property damage, and/or personal injury –...
  • Page 36 ® RamJet Stationary Compactor Operation OPTIONAL CONTROLS FOR ALL UNITS WARNING Use ONLY Marathon reinforced receiver containers with Marathon RJ-575-HD, RJ-575-HDPC and RJ-575-EHDPC Compactors. Use of a non-OEM receiver container with a Marathon RJ-575-HD, RJ-575-HDPC and RJ-575-EHDPC Compactor could result in container damage, property damage, and/or personal injury – up to and including death. Sustained Manual Pressure Control Button (Hold-To-Run, Release- To-Stop) - This option requires the compactor operator to remain at the pushbutton station while the compactor is in use.
  • Page 37 ® RamJet Stationary Compactor Service SECTION 4 SERVICE Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Service...
  • Page 38 ® RamJet Stationary Compactor Service CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
  • Page 39 ® RamJet Stationary Compactor Service LOCK-OUT & TAG-OUT INSTRUCTIONS DANGER Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the compactor is locked-out and tagged-out in accordance with OSHA and ANSI requirements. The specific Lock-Out and Tag-Out instructions may vary from company to company (i.e.
  • Page 40 ® RamJet Stationary Compactor Service LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) RESTORING SERVICE When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken: 1. Check the compactor and the immediate area around the compactor to ensure that nonessential items have been removed and that the compactor components, guards and covers are operationally intact.
  • Page 41 ® RamJet Stationary Compactor Service PERIODIC MAINTENANCE WARNING Never enter any part of the compactor until the unit has been locked-out and tagged-out. M onthly On compactors with legs, remove access cover(s) and clean debris from behind the compactor ram. Replace cover(s) when clean-out is complete.
  • Page 42 ® RamJet Stationary Compactor Service MAINTENANCE SCHEDULE FORM Make copies of below table to record your maintenance on equipment. MAINTENANCE SCHEDULE Monthly CHECK CHECK CHECK OIL LEVEL CLEAN/WASH LUBRICATE RAM GUIDE CHECK UNSAF HOSES OUT DEBRIS TRACKS GUIDES SHOES CONDI TIONS June July...
  • Page 43 ® RamJet Stationary Compactor Service COMPACTOR CLEAN-OUT PROCEDURE WARNING Never enter any part of the compactor or perform any maintenance until the unit has been Locked-Out and Tagged-Out. Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Service...
  • Page 44 ® RamJet Stationary Compactor Service LIMIT SWITCH ADJUSTMENT Standard - Use for all units except REGEN , RJ-275XHD, RJ-500, RJ-500HD, and RJ-550 WARNING Lock-Out & Tag-Out compactor prior to any service or maintenance. 1. Retract the ram completely. Lock-out and tag-out compactor. 2.
  • Page 45 ® RamJet Stationary Compactor Service LIMIT SWITCH ADJUSTMENT Regen Units - Use for RJ-275XHD, RJ-500, RJ-500HD, & RJ-550 1. Retract the ram completely. Lock-Out and Tag-Out compactor. 2. Mark the ram front position on the compactor side. Power up the Compactor and run the ram forward 3/4” - 1” and stop.
  • Page 46 ® RamJet Stationary Compactor Service PRESSURE SETTING INSTRUCTIONS, LIMIT SWITCH-SHIFTED Use for RJ-160, RJ-225, RJ-225HD, RJ-325, RJ-325HD, and RJ-450 1. Lock-Out & Tag-Out the compactor. 2. Install a 3000 PSI liquid filled pressure gauge in the gauge port on the check valve located in the pump discharge. Install the leads of a voltmeter or an indicator light to the input terminal of the pressure switch and terminal #7 in the panel box.
  • Page 47 ® RamJet Stationary Compactor Service PRESSURE SETTING CHART - LIMIT SWITCH-SHIFTED STATIONARY COMPACTORS MODEL MOTOR (HP) PUMP (GPM) PRESSURE SWITCH RELIEF VALVE SETTING SETTING RJ-160 1850 2150 1650 1950 RJ-225 RJ-225 HD 2100 2400 RJ-275 1650 1950 18.5 1650 1950 RJ-325 18.5 1650...
  • Page 48 ® RamJet Stationary Compactor Service PRESSURE SETTING INSTRUCTIONS, REGENERATIVE UNITS Use for RJ-275XHD, RJ-500, RJ-500HD, and RJ-550 WARNING Lock-Out & Tag-Out compactor prior to any service or maintenance. 1. Lock-Out & Tag-Out the compactor. 2. Install a 3000 PSI liquid filled pressure gauge in the gauge port on the check valve located on the pump discharge. 3.
  • Page 49 ® RamJet Stationary Compactor Service PRESSURE SETTINGS CHART, REGENERATIVE Circuit #1 Circuit #2 Cylinder Relief Model No. Valve Pressure Switch Regen Switch Bore 2400 2100 1300 RJ-275XHD 18.5 2000 1700 RJ-500 RJ-500HD 18.5 2500 2200 18.5 2000 1700 1300 RJ-550 Note: On units with the Advance Warning Light, set the pressure 200 PSI below pressure switch circuit #1 setting.
  • Page 50 ® RamJet Stationary Compactor Service PRESSURE GAUGE READINGS FOR COMPACTORS Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 51 ® RamJet Stationary Compactor Service CYLINDER REPLACEMENT, MOTOR WARRANTY WARNING Lock-out & tag-out compactor prior to any service or maintenance. Cylinder Replacement 1. Remove access covers. 2. Remove hoses. 3. Remove cylinder pins. 4. Remove cylinders. 5. To install the cylinders, reverse the above steps. Warranty and Service on Motors If the compactor motor fails under warranty, have it checked by a qualified electrician or service person.
  • Page 52 ® RamJet Stationary Compactor Service PRINCIPLES OF OPERATION Standard Operation (Use for all units except Regen, RJ-275XHD, RJ-500, RJ-500HD, and RJ-550) Upon startup, a contact is made that energizes an input on the PLC. This input is read by the PLC program and the output for the motor starter is energized, starting the electric motor.
  • Page 53 ® RamJet Stationary Compactor Service FUSES AND CIRCUIT BREAKERS Three Phase MOTOR SIZE FULL LOAD DUAL ELEMENT CIRCUIT SERVICE FUSE BREAKER DISCONNECT MAX.SIZE MAX.SIZE AMP. 3 HP 5 HP 13.1 11.5 10 HP 27.5 25.6 12.8 11.4 47.3 15 HP 45.0 22.5 18.3...
  • Page 54 ® RamJet Stationary Compactor Service WIRE SIZES Three Phase THW Copper 75°C (165°F) LENGTH MOTOR SIZE VOLTAGE TO 100' TO 200' TO 300' 3 HP 5 HP 10 HP 15 HP 20 HP 30 HP Single Phase 3/4 HP 3 HP 5 HP 10 HP Issued March 2022...
  • Page 55 ® RamJet Stationary Compactor Service PLC MAINTENANCE - LAYOUT & DESCRIPTION REFERENCE DESCRIPTION RETRACTABLE MOUNTING FEET. SCREW TERMINAL BLOCK FOR THE POWER SUPPLY. LCD, 4 LINES, 18 CHARACTERS SCREW TERMINAL BLOCK FOR INPUTS SCREW TERMINAL BLOCK FOR 0-10 VOLT ANALOG INPUTS USABLE IN DISCRETE MODE ON SOME MODELS CONNECTOR FOR BACKUP MEMORY OR PC CONNECTION CABLE SHIFT KEY...
  • Page 56 ® RamJet Stationary Compactor Service PLC MAINTENANCE - MULTICYCLE COUNTER SELECTION STEPS DIRECTIONS PRESS MENU/OK BUTTON PRESS ARROW DOWN BUTTON TO SELECT PARAMETER (FLASHING) PRESS MENU/OK BUTTON PRESS ARROW UP BUTTON UNTIL CC1 (FLASHING) PRESS ARROW LEFT BUTTON UNTIL P=0001 (FLASHING) *SEE NOTE PRESS ARROW UP OR ARROW DOWN TO SELECT NUMBER OF CYCLES PRESS MENU/OK BUTTON PRESS MENU/OK WITH YES TO CONFIRM CHANGES...
  • Page 57 ® RamJet Stationary Compactor Service PLC MAINTENANCE - AUTO SHUTDOWN TIMER STEPS DIRECTIONS PRESS MENU/OK BUTTON PRESS ARROW DOWN BUTTON TO SELECT PARAMETER (FLASHING) PRESS MENU/OK BUTTON PRESS ARROW UP BUTTON UNTIL TTA (FLASHING) PRESS ARROW LEFT BUTTON UNTIL TIME SETTING (FLASHING) PRESS ARROW UP OR ARROW DOWN TO ADJUST TIME* PRESS MENU/OK BUTTON PRESS ARROW RIGHT TO CONFIRM CHANGES...
  • Page 58 ® RamJet Stationary Compactor Service POWER UNIT - STANDARD 10 HP Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 59 ® RamJet Stationary Compactor Service POWER UNIT REFERENCE CHART - STANDARD RH/SM 10 HP PART # DESCRIPTION 02-0044 ELL 3/4 NPTM X 3/4 NPTF 90 02-0050 FILTER SUCTION 1" 02-0157 VALVE 4-WAY 05 O 2-POS 02-0184 VALVE CHECK 3/4 NPTM X 3/4 NPTF W/ 1/4 NPTF 02-0197 FILLER BREATHER 3/4 02-0211...
  • Page 60 ® RamJet Stationary Compactor Service POWER UNIT - STANDARD 15 HP Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 61 ® RamJet Stationary Compactor Service POWER UNIT REFERENCE CHART - STANDARD RH/SM 15 HP PART # DESCRIPTION 02-0044 ELL 3/4 NPTM X 3/4 NPTF 90 02-0050 SUCTION STRAINER 1" 02-0065 PLUG 1/4 NPT SOCKET HEAD 02-0184 VALVE CHECK 3/4 NPTM X 3/4 NPTF W/ 1/4 NPTF 02-0197 FILLER BREATHER 3/4 02-0214...
  • Page 62 ® RamJet Stationary Compactor Service REMOTE POWER UNIT - STANDARD Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 63 ® RamJet Stationary Compactor Service REMOTE POWER UNIT REFERENCE CHART - STANDARD PART # DESCRIPTION 02-0044 ELL 3/4 NPTM X 3/4 NPTF 90 02-0051 SUCTION STRAINER 1 1/4 02-0065 PLUG 1/4 NPT SOCKET HEAD 02-0184 VALVE CHECK 3/4 NPTM X 3/4 NPTF W/ 1/4 NPTF 02-0197 FILLER BREATHER 3/4 02-0214...
  • Page 64 ® RamJet Stationary Compactor Service REMOTE POWER UNIT - REGEN Match the reference numbers below with the chart on the following page for parts identification. Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 65 ® RamJet Stationary Compactor Service REMOTE POWER UNIT REFERENCE CHART - REGEN Match reference numbers with the chart on the previous page to identify components. For replacement part ordering, call our parts department at 800-528-5308. PART # REF # DESCRIPTION 02-0051* FILTER SUCTION 1 1/4 18 GPM 10* 02-0050**...
  • Page 66 ® RamJet Stationary Compactor Service HYDRAULIC SCHEMATIC - DIRECT OPERATED CONTROL VALVE Use for RJ-160, RJ-225, and RJ-225 Ultra Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 67 ® RamJet Stationary Compactor Service HYDRAULIC SCHEMATIC - PILOT OPERATED CONTROL VALVE Use for RJ-225HD, RJ-325, RJ-400 Ultra, and RJ-450 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Service...
  • Page 68 ® RamJet Stationary Compactor Service HYDRAULIC SCHEMATIC - REGEN Use for RJ-550 Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 69 ® RamJet Stationary Compactor Service HYDRAULIC SCHEMATIC - REGEN Use for RJ-275XHD Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Service...
  • Page 70 ® RamJet Stationary Compactor Service HYDRAULIC SCHEMATIC - REGEN Use for RJ-500 Issued March 2022 Printed in U.S.A. Service Copyright 2022, Marathon Equipment Company...
  • Page 71 ® RamJet Stationary Compactor Service HYDRAULIC SCHEMATIC - REGEN Use for RJ-500HD Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Service...
  • Page 72 ® RamJet Stationary Compactor Service ELECTRICAL SCHEMATIC Refer to the electrical schematic shipped with your compactor or contact Marathon Equipment Company’s Technical Service Department at 877-258-1105. Be sure to have compactor serial number ready when contacting service. Issued March 2022 Printed in U.S.A.
  • Page 73 ® RamJet Stationary Compactor Service TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION UNIT WILL NOT START 1. No electrical power to unit 1a. Turn on main disconnect. 1b. Replace fuse or reset breakers. 2. No electrical power to 2a. Check primary and secondary sides of transformer. control circuit 2b.
  • Page 74 ® RamJet Stationary Compactor Service TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION 2. Defective bearing 2a. Replace pump 3. Air leak at pump intake 3a. Tighten joints as required. pipe joints PUMP SHAFT SEAL 1. Seal worn or damaged 1a. Replace seals or pump. LEAKING 1.
  • Page 75 ® RamJet Stationary Compactor Replacement Parts SECTION 5 REPLACEMENT PARTS Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 76 ® RamJet Stationary Compactor Replacement Parts CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
  • Page 77 ® RamJet Stationary Compactor Replacement Parts HYDRAULIC PARTS LIST & INTERCHANGEABILITY MODEL PART # DESCRIPTION 160 225 450 500 ULTRA ULTRA 02-0184 CHECK VALVE, LH **** 02-1042 CHECK VALVE, RH **** 02-3106 CONTROL VALVE * 02-0157 CONTROL VALVE * 02-0278 CONTROL VALVE * 02-0081 CONTROL VALVE *...
  • Page 78 ® RamJet Stationary Compactor Replacement Parts E LECTRICAL PARTS LIST & INTERCHANGEABILITY MODEL PART # DESCRIPTION 160 225 450 500 ULTRA ULTRA 03-0488 FUSE 1.5 AMP * 03-0191 FUSE 2 AMP * 03-0253 KEY F/03-0195 AB * 03-0903 Limit Switch LIMIT SWITCH 03-3665 MOTOR 10 HP, 3 HP...
  • Page 79 ® RamJet Stationary Compactor Replacement Parts CYLINDERS PARTS LIST & INTERCHANGEABILITY MODEL PART # DESCRIPTION 160 225 450 500 ULTRA ULTRA 04-0005 CYLINDER 04-0006 CYLINDER 04-0009 CYLINDER 04-0130 CYLINDER 04-0160 CYLINDER 04-0190 CYLINDER X*** X*** 04-0196 CYLINDER 04-3341 CYLINDER 04-3490 CYLINDER MISCELLANEOUS HARDWARE PARTS LIST &...
  • Page 80 ® RamJet Stationary Compactor Replacement Parts TYPICAL PANEL BOX CONFIGURATION The diagram below represents a typical panel box configuration for the self-contained compactors. The panel box on your compactor may differ depending on the model and/or optional equipment/controls. Refer to the chart below to identify components.
  • Page 81 ® RamJet Stationary Compactor Replacement Parts DECAL PARTS LIST WARNING When your compactor leaves the factory, several WARNING DECALS are installed for your protection. These labels are subject to wear and abuse due to the nature of operation. The FOLLOWING DECALS MUST BE MAINTAINED. Additional decals may be purchased through your distributor or from Marathon Equipment Company by calling the parts department at 800-528-5308.
  • Page 82 ® RamJet Stationary Compactor Replacement Parts DECALS PARTS LIST (CONTINUED) PART# DESCRIPTION 325 325 450 500 500 ULTRA 06-0002 RAM-JET 06-0038 WARNING: DO NOT REMOVE ACCESS COVER 06-0039 DANGER: DO NOT ENTER 06-0121 NOTICE: FEDERAL REGULATION 06-0249 DANGER: HAZARDOUS VOLTAGE 06-1839 AMERICAN FLAG 06-3123...
  • Page 83 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-160 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 84 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-225 & RJ-225HD Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 85 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-225 AND RJ-225HD (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 86 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-225 ULTRA Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 87 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-225 ULTRA (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 88 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-275 Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 89 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-275 (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 90 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-275XHD Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 91 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-275XHD (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 92 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-325 & RJ-325HD Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 93 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-325 & RJ325HD (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 94 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-400 ULTRA Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 95 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-400 ULTRA (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 96 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-450 Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 97 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-450 (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 98 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-550 Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 99 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-550 (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 100 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-500 & RJ-500HD Illustration Page 1 of 2 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 101 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR RJ-500 & RJ-500HD (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 102 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR REMOTE POWER UNITS Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 103 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR OPTIONAL LOADING CONFIGURATIONS In addition to the standard decal placement, the following decals shown below need to be maintained on any optional loading configurations installed with your horizontal compactor. Match the reference numbers with the decals listed on the Decals chart.
  • Page 104 ® RamJet Stationary Compactor Replacement Parts DECAL PLACEMENT FOR OPTIONAL LOADING CONFIGURATIONS (CONTINUED) Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 105 ® RamJet Stationary Compactor Replacement Parts DECAL IMAGES 06-0038 06-0039 06-3044 06-0052 06-3978 06-0040 06-0249 06-3123 06-0133 06-3977 06-3333 06-1839 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 106 ® RamJet Stationary Compactor Replacement Parts DECAL IMAGES 06-0002 06-2751 06-3546 06-3448 06-3231 06-0121 06-0413 06-0364 06-0058 06-0059 Issued March 2022 Printed in U.S.A. Replacement Parts Copyright 2022, Marathon Equipment Company...
  • Page 107 ® RamJet Stationary Compactor Replacement Parts DECAL IMAGES 06-3976 Printed in U.S.A. Issued March 2022 Copyright 2022, Marathon Equipment Company Replacement Parts...
  • Page 108 ® RamJet Stationary Compactor INTENTIONALLY LEFT BLANK...
  • Page 109 ® RamJet Stationary Compactor INDEX fuses grease lubrication recommendation anchoring grounding instructions auto shutdown timer guards and access covers chute-fed installation hardware parts list circuit breakers hydraulic parts list compactor clean-out procedure hydraulic schematic - direct operated control valve concrete pad requirements 62, 63 contact information 18, 26, 34, 72...
  • Page 110 ® RamJet Stationary Compactor INDEX pre-operation instructions pressure gauge reading for compactor pressure setting chart pressure setting instructions pressure setting instructions, regerative pressure setting, single phase 10 HP pressure settings chart, regenerative principles of operation recommended oils regen remote power unit illustration regenerative operation remote power pack installation remote power unit parts list...
  • Page 111 www.marathonequipment.com Customer Care: 800-633-8974 Parts Central: 800-528-5308 www.mecomerchant.com Technical Service and W arranty: 877-258-1105 Customer Support: Marathon Equipment Company P.O. Box 1798 Vernon, AL 35592-1798...

This manual is also suitable for:

Marathon ramjet rj-225 ultraMarathon ramjet rj-225hdMarathon ramjet rj-275Marathon ramjet rj-275xhdMarathon ramjet rj-325Marathon ramjet rj-325hd ... Show all