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WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of the Marathon Equipment...
® RamJet Stationary Solar Compactor TABLE OF CONTENTS General Information Introduction ......................................4 Preface ......................................5 Hazard Symbols and Definitions ......................................5 Compactor Lock-Out/Tag-Out Instructions ......................................6 Specifications ......................................8 Service/Parts Assistance ......................................9 Guards and Access Covers ......................................9 Grease Lubrication Recommendation ......................................9 Recommended Oils ......................................9 Warning Decals on the Unit ......................................10 Decal Care...
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® RamJet Stationary Solar Compactor TABLE OF CONTENTS Decal Images ......................................53 Solar Power Unit Solar Power Unit - Specifications ......................................56 Solar Power Unit - Schematic ......................................56 Solar Power Unit - Battery Specifications ......................................57 Solar Power Unit - Parts List ......................................59 Solar Power Unit - Wire Sizes ......................................60 Solar Power Unit - Typical Electrical Schematic...
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® RamJet Stationary Solar Compactor ® RamJet Stationary Solar Compactor MODEL RJ-225 WITH SOLAR POWER UNIT OPERATION, SERVICE, AND INSTALLATION ISSUED DECEMBER 2014 0016S-RJSS-1214 Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company...
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® RamJet Stationary Solar Compactor General Information SECTION 1 GENERAL INFORMATION Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company General Information...
® RamJet Stationary Solar Compactor General Information INTRODUCTION ® Thank you for purchasing a Marathon RamJet Stationary Compactor! This product is designed to give you reliable service and superior performance for years to come. The purpose of this manual is to provide the owner and/or operators with the necessary information to properly install, operate, and maintain the machine.
® RamJet Stationary Solar Compactor General Information PREFACE The following sections are a guide for maintenance and service of the Marathon Equipment Company unit. The sections cover preventive maintenance, adjustment, and troubleshooting hints. Before performing maintenance, check the work area carefully to find all the hazards present and make sure all necessary safeguards or safety devices are used to protect all persons and equipment involved.
® RamJet Stationary Solar Compactor General Information LOCK-OUT & TAG-OUT INSTRUCTIONS DANGER Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the compactor is locked-out and tagged-out in accordance with OSHA and ANSI requirements.
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® RamJet Stationary Solar Compactor General Information LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) RESTORING SERVICE When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken: 1. Check the compactor and the immediate area around the compactor to ensure that nonessential items have been removed and that the compactor components, guards and covers are operationally intact.
® RamJet Stationary Solar Compactor General Information SPECIFICATIONS Clear Total Extend Pressure Normal Cyl. Cyl. Cycle Time Motor Pump Norm/ Model Force Force Pen. Bore Time Setting (HP) (GPM) (lbs) (lbs) (in) (in) (in) Max (PSI) (in) (sec) (sec) 40.5 x 46,600 55,100 13.5...
® RamJet Stationary Solar Compactor General Information SERVICE/PARTS ASSISTANCE Assistance in troubleshooting, repair and service is available by contacting the authorized Marathon Equipment Company Dealer in your area. Parts are available at your Marathon Equipment Company Dealer or through Marathon Equipment Company.
® RamJet Stationary Solar Compactor General Information WARNING DECALS ON THE UNIT WARNING DO NOT operate without all guards and access covers in place. Make sure you can read all warning and instruction decals. Clean decals if you cannot read the words. See below for directions on cleaning decals.
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® RamJet Stationary Solar Compactor General Information DECAL CARE - CONTINUED Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company General Information...
® RamJet Stationary Solar Compactor General Information HYDRAULIC SYMBOLS Issued December 2014 Printed in U.S.A. General Information Copyright 2014, Marathon Equipment Company...
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® RamJet Stationary Solar Compactor General Information HYDRAULIC SYMBOLS (CONTINUED) Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company General Information...
® RamJet Stationary Solar Compactor General Information ELECTRICAL SYMBOLS Issued December 2014 Printed in U.S.A. General Information Copyright 2014, Marathon Equipment Company...
® RamJet Stationary Solar Compactor Installation CONTACT INFORMATION Technical Service: 877-258-1105 Parts and Warranty: 800-528-5308 For parts visit our e-commerce market place at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
® RamJet Stationary Solar Compactor Installation CONCRETE PAD REQUIREMENTS These installation instructions are not intended as a substitute for training and experience in proper use and safety procedures in operating this equipment. Marathon Equipment Co. does not assume responsibility for the installation procedures of this equipment.
® RamJet Stationary Solar Compactor Installation STEEL INSTALLATION PROCEDURES Dock Installation If the appropriate accessories are ordered from Marathon Equipment Co., the compactor will be furnished with either a four-sided hopper or a three-sided hopper with a hinged gate. THESE ACCESSORIES SHOULD NOT BE ALTERED AS THEY ARE MANUFACTURED IN ACCORDANCE WITH THOSE STANDARDS WHICH PREVAIL AT THE TIME OF MANUFACTURE.
® RamJet Stationary Solar Compactor Installation ELECTRICAL AND HYDRAULIC INSTALLATION The Panel Box contains high voltage components. Only authorized service personnel should be allowed inside. See Lock-Out & Tag-Out Instructions in the Service Section. A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor's electrical panel box location, not to exceed 50'0"...
® RamJet Stationary Solar Compactor Installation ELECTRICAL AND HYDRAULIC INSTALLATION (CONTINUED) Pushbutton Control Panel If a remote pushbutton station is furnished, it will be factory wired using Sealtite. If it is necessary to disconnect it from the wires (to install the pushbutton station inside a building), exercise care that these wires are reconnected as originally furnished.
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® RamJet Stationary Solar Compactor Installation WARNING An Emergency Stop Button must be mounted within 3’-0” of the compactor charge box access. Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Installation...
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® RamJet Stationary Solar Compactor Operation SECTION 3 OPERATION Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Operation...
® RamJet Stationary Solar Compactor Operation CONTACT INFORMATION Technical Service: 877-258-1105 Parts and Warranty: 800-528-5308 For parts visit our e-commerce market place at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
® RamJet Stationary Solar Compactor Operation PRE-OPERATION INSTRUCTIONS Employers should allow only authorized and thoroughly trained personnel to operate this compactor. This compactor is equipped with a key operated locking system. Keys should be in possession of only authorized personnel. Turn off and remove the key after use. DANGER ONLY TRAINED AND AUTHORIZED PERSONNEL SHOULD BE ALLOWED INSIDE PANEL BOX.
® RamJet Stationary Solar Compactor Operation CONTROLS FOR STANDARD UNITS (INCLUDING REGEN) Use for the RJ-160, RJ-225, RJ-225HD, RJ-275, RJ-275XHD, RJ-325, RJ-325HD, RJ-450, RJ-500, RJ-500HD, and RJ- Control Description 1. KEYED START (FORWARD) SWITCH - This switch requires a key for operation. Insert the key and turn clockwise to the START position.
® RamJet Stationary Solar Compactor Operation OPERATING INSTRUCTIONS FOR STANDARD UNITS (INCLUDING REGEN) 1. Place the material to be discarded into the compactor. NOTICE If you are loading the compactor through a door or gate, close it before starting the compactor. Refer to Decal to determine how your compactor is configured.
® RamJet Stationary Solar Compactor Operation OPERATING INSTRUCTIONS - MODELS WITH PHOTOELECTRIC CYCLE CONTROL NOTICE This compactor features an ANSI Z245.21-5.12.1 compliant start-up alarm that is both audible and visible during the activation of the AUTOMATIC mode. Operating Instructions (Automatic Mode) 1.
® RamJet Stationary Solar Compactor Operation OPTIONAL CONTROLS (FOR ALL UNITS) Sustained Manual Pressure Control Button (Hold-To-Run, Release-To-Stop) - This option requires the compactor operator to remain at the pushbutton station while the compactor is in use. Actuation requires depressing the “Hold- To-Run”...
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® RamJet Stationary Solar Compactor Service SECTION 4 SERVICE Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Service...
® RamJet Stationary Solar Compactor Service CONTACT INFORMATION Technical Service: 877-258-1105 Parts and Warranty: 800-528-5308 For parts visit our e-commerce market place at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
® RamJet Stationary Solar Compactor Service LOCK-OUT & TAG-OUT INSTRUCTIONS DANGER Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the compactor is locked-out and tagged-out in accordance with OSHA and ANSI requirements.
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® RamJet Stationary Solar Compactor Service LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) RESTORING SERVICE When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken: 1. Check the compactor and the immediate area around the compactor to ensure that nonessential items have been removed and that the compactor components, guards and covers are operationally intact.
® RamJet Stationary Solar Compactor Service PERIODIC MAINTENANCE WARNING Never enter any part of the compactor until the unit has been locked-out and tagged-out. M onthly On compactors with legs, remove access cover(s) and clean debris from behind the compactor ram. Replace cover (s) when clean-out is complete.
® RamJet Stationary Solar Compactor Service COMPACTOR CLEAN-OUT PROCEDURE WARNING Never enter any part of the compactor or perform any maintenance until the unit has been Locked-Out and Tagged-Out. Issued December 2014 Printed in U.S.A. Service Copyright 2014, Marathon Equipment Company...
® RamJet Stationary Solar Compactor Service PRESSURE SETTINGS WARNING Lock-Out & Tag-Out compactor prior to any service or maintenance. 1. Lock-Out & Tag-Out the compactor following procedure. 2. Install a 3000 PSI liquid-filled pressure gauge in the gauge port on the hydraulic sub plate located underneath the hydraulic directional control valve.
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® RamJet Stationary Solar Compactor Service PRESSURE SETTINGS (CONTINUED) WARNING Lock-out & tag-out compactor prior to any service or maintenance. 21.Replace the protective covers on pressure switch adjustment screws. 22.Replace the bottom limit switch actuator on the mounting bracket and reposition using the locating marks from step 23.Turn the disconnect to the ON position.
® RamJet Stationary Solar Compactor Service PROCEDURE FOR LIMIT SWITCH ADJUSTMENT 1. Retract the ram completely. Lock-out and tag-out compactor. 2. Mark the ram front position on the compactor side. Power the compactor and run the ram forward 3/4” - 1” and stop. Lock-out and tag-out the compactor.
® RamJet Stationary Solar Compactor Service PROCEDURE FOR MULTI-CYCLE TIMER ADJUSTMENT (OPTIONAL) WARNING Lock-out & tag-out compactor prior to any service or maintenance. Determine the total cycle time of your compactor. This can be found in Specifications . Normally the multi-cycle timer is set for 3 strokes.
® RamJet Stationary Solar Compactor Service TYPICAL PANEL BOX CONFIGURATION This diagram represents a typical panel box configuration for the stationary compactors. The panel box on your compactor may differ depending on the model and/or optional equipment and controls. To order replacement parts, please call our Parts Department at 800-528-5308. Refer to the following chart to identify components: Need New Chart REF #...
® RamJet Stationary Solar Compactor Service POWER UNIT - STANDARD 1.5 HP Match the reference numbers with the following chart to identify components. For replacement part ordering, call our parts department at 800-528-5308. REF. # PART # DESCRIPTION 03-2649 Motor 1-½ HP 02-3790 Pump 4.35 GPM 02-0628...
® RamJet Stationary Solar Compactor Service TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION 1. No electrical power to 1a. Turn on main disconnect. UNIT WILL NOT START unit 1b. Replace fuses/reset breakers 2. No electrical power to 2a. Check primary and secondary sides of transformer. control circuit 2b.
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® RamJet Stationary Solar Compactor Service TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION 1. Partly clogged intake 1a. Pump must receive intake fluid freely or cavitation PUMP MAKES NOISE- strainer or restricted results. Drain system, clean intake pipe and clean or SOUNDS LIKE GRAVEL intake pipe replace strainer 2.
® RamJet Stationary Solar Compactor Replacement Parts SECTION 5 REPLACEMENT PARTS Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Replacement Parts...
® RamJet Stationary Solar Compactor Replacement Parts CONTACT INFORMATION Technical Service: 877-258-1105 Parts and Warranty: 800-528-5308 For parts visit our e-commerce market place at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
® RamJet Stationary Solar Compactor Replacement Parts DECAL PARTS LIST Warning Decal Requirements When your compactor leaves the factory, several WARNING DECALS are installed for your protection. These labels are subject to wear and abuse due to the nature of operation. The FOLLOWING DECALS MUST BE MAINTAINED. Additional decals may be purchased through your distributor or from Marathon Equipment Company by calling the parts department at 800-528-5308.
® RamJet Stationary Solar Compactor Replacement Parts DECAL PLACEMENT FOR RJ-225 & RJ-225HD Illustration Page 1 of 2 Issued December 2014 Printed in U.S.A. Replacement Parts Copyright 2014, Marathon Equipment Company...
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® RamJet Stationary Solar Compactor Replacement Parts DECAL PLACEMENT FOR RJ-225 AND RJ-225HD (CONTINUED) Illustration Page 2 of 2 Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Replacement Parts...
® RamJet Stationary Solar Compactor Replacement Parts DECAL PLACEMENT FOR UNITS WITH REMOTE POWER UNITS See Decal Images for more details. Issued December 2014 Printed in U.S.A. Replacement Parts Copyright 2014, Marathon Equipment Company...
® RamJet Stationary Solar Compactor Replacement Parts DECAL PLACEMENT FOR OPTIONAL LOADING CONFIGURATIONS In addition to the standard decal placement, the following decals shown below need to be maintained on any optional loading configurations installed with your horizontal compactor. Match the reference numbers with the decals listed on the Decals chart.
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® RamJet Stationary Solar Compactor Replacement Parts DECAL PLACEMENT FOR OPTIONAL LOADING CONFIGURATIONS (CONTINUED) Issued December 2014 Printed in U.S.A. Replacement Parts Copyright 2014, Marathon Equipment Company...
® RamJet Stationary Solar Compactor Solar Power Unit SECTION 6 SOLAR POWER UNIT Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Solar Power Unit...
® RamJet Stationary Solar Compactor Solar Power Unit SOLAR POWER UNIT - SPECIFICATIONS COMPACTOR MODEL SELF-CONTAINED/STATIONARY (QTY) Motor - 120 VAC, 1.5 HP, 4.35 GPM motor/pump combination Batteries - sealed AGM deep-cycle lead acid 12 volt, 110 amp hours 100 Watt Solar Panel SOLAR POWER UNIT - SCHEMATIC Issued December 2014 Printed in U.S.A.
® RamJet Stationary Solar Compactor Solar Power Unit SOLAR POWER UNIT - BATTERY SPECIFICATIONS Nominal Voltage Rated Capacity 110 Ah/20HR Dimensions 331mm 173mm Total H. 243mm Weight Approx. 33 kg (72.75 lbs) Capacity 20 HR 5.5A 110Ah 20º C (68º F) 10 HR 10.0A 100Ah 5 HR 18A...
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® RamJet Stationary Solar Compactor Solar Power Unit SOLAR POWER UNIT - BATTERY SPECIFICATIONS (CONTINUED) Issued December 2014 Printed in U.S.A. Solar Power Unit Copyright 2014, Marathon Equipment Company...
® RamJet Stationary Solar Compactor Solar Power Unit SOLAR POWER UNIT - PARTS LIST PART # DESCRIPTION PANEL BOX 03-5552 & 03-5553 Panel Box 03-5630 Inverter 03-5631 Reversing Contactor 03-4448 Fuse 2 Amp 03-4480 Fuse 1 Amp 03-5634 Voltage Relay 03-5846 Manual Motor Protector 03-7510...
® RamJet Stationary Solar Compactor Solar Power Unit SOLAR POWER UNIT - TYPICAL ELECTRICAL SCHEMATIC Issued December 2014 Printed in U.S.A. Solar Power Unit Copyright 2014, Marathon Equipment Company...
® RamJet Stationary Solar Compactor Solar Power Unit SOLAR POWER UNIT - TYPICAL ELECTRICAL SCHEMATIC (CONTINUED) Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Solar Power Unit...
® RamJet Stationary Solar Compactor Solar Power Unit SOLAR POWER UNIT - TYPICAL HYDRAULIC SCHEMATIC Issued December 2014 Printed in U.S.A. Solar Power Unit Copyright 2014, Marathon Equipment Company...
® RamJet Stationary Solar Compactor Solar Power Unit ASSEMBLING THE SOLAR PANEL STAND The following instructions describe the assembly process for the standard solar panel stand, which can then be mounted on top of the power unit, roof, or other applicable horizontal surface. The components and assembly process for pole- mounted or wall-mounted stands may vary.
® RamJet Stationary Solar Compactor Solar Power Unit MOUNTING THE SOLAR PANEL STAND NOTICE Before choosing where to mount the solar panel stand, read the Orientation of the Solar Panel recommendations. The solar panel and stand can be mounted on either the top of the power unit, a wall, roof, or on a pole located within 100 feet of the power unit and connected to the solar charger controller with an S.O.
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® RamJet Stationary Solar Compactor Solar Power Unit MOUNTING THE SOLAR PANEL STAND (CONTINUED) Roof Mount Installation Printed in U.S.A. Issued December 2014 Copyright 2014, Marathon Equipment Company Solar Power Unit...
® RamJet Stationary Solar Compactor Solar Power Unit CONNECTING AND ORIENTING THE SOLAR PANEL After mounting the solar panel, connect the cord to the plug in on the power unit. Orientation of the Solar Panel In the northern hemisphere, it is best for the solar panels to face southward. In the southern hemisphere, it is best that they face northward.
® RamJet Stationary Solar Compactor INDEX access interlock jog control station advanced warning light assembling the solar panel stand automatic mode lock-out/tag-out instructions 6, 33 automatic shutdown motor warranty chute-fed installation mounting the solar panel stand compactor clean-out procedure concrete pad requirements connecting and orienting the solar panel operating instructions - models with photoelectric contact information...
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® RamJet Stationary Solar Compactor INDEX solar power unit recommended oil solar power unit schematic solar power unit specifications solar power unit wire sizes specifications steel installation procedures sustained manual pressure control button thermostatically controlled oil heater through-the-wall power unit installation troubleshooting chart typical panel box configuration warning decals on the unit...
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www.marathonequipment.com Customer Care: 800-633-8974 Parts Central: 800-528-5308 www.mecomerchant.com Technical Service: 877-258-1105 Customer Support Marathon Equipment Company P.O. Box 1798 Vernon, AL 35592-1798...
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