Dover Stealth Horizontal Baler Operation & Service Manual
  1. Manuals
  2. Brands
  3. Dover Manuals
  4. Trash Compactor
  5. Stealth Horizontal Baler
  6. Operation & service manual
Dover Stealth Horizontal Baler Operation & Service Manual

Dover Stealth Horizontal Baler Operation & Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
®
Stealth
HORIZONTAL BALER
OPERATION, SERVICE, AND INSTALLATION
ISSUED JANUARY 2018
____________________
CUSTOMER NAME:
____________________
SERIAL NUMBER:
COMPACTION & RECYCLING SOLUTIONS
0041-STEALTH-0118
© 2018 Marathon Equipment Company
.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Stealth Horizontal Baler and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Dover Stealth Horizontal Baler

Summary of Contents for Dover Stealth Horizontal Baler

  • Page 1 ® Stealth HORIZONTAL BALER OPERATION, SERVICE, AND INSTALLATION ISSUED JANUARY 2018 ____________________ CUSTOMER NAME: ____________________ SERIAL NUMBER: COMPACTION & RECYCLING SOLUTIONS 0041-STEALTH-0118 © 2018 Marathon Equipment Company...

  • Page 2: Important Safety Notice

    WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of the Marathon...

  • Page 3: Table Of Contents

    ® Stealth TABLE OF CONTENTS General Information Introduction ......................................4 Preface ......................................5 Hazard Symbols and Definitions ......................................5 Baler Lock-Out/Tag-Out Instructions ......................................6 Service/Parts Assistance ......................................8 Guards and Access Covers ......................................8 Grease Lubrication Recommendation ......................................8 Recommended Oils ......................................8 Warning Decals on the Unit ......................................9 Decal Care ......................................9...
  • Page 4 ® Stealth INTENTIONALLY LEFT BLANK...
  • Page 5 ® Stealth ® STEALTH Horizontal Baler OPERATION, SERVICE, AND INSTALLATION ISSUED JANUARY 2018 0041-STEALTH-0118 Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company...
  • Page 6 ® Stealth INTENTIONALLY LEFT BLANK...

  • Page 7: General Information

    ® Stealth General Information SECTION 1 GENERAL INFORMATION Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company General Information...

  • Page 8: Introduction

    ® Stealth General Information INTRODUCTION Thank you for purchasing a Marathon ® Stealth ® Horizontal Baler! This product is designed to give you reliable service and superior performance for years to come. The purpose of this manual is to provide the owner and/or operators with the necessary information to properly install, operate, and maintain the machine.

  • Page 9: Preface

    ® Stealth General Information PREFACE The following sections are a guide for maintenance and service of the Marathon Equipment Company unit. The sections cover preventive maintenance, adjustment, and troubleshooting hints. Before performing maintenance, check the work area carefully to find all the hazards present and make sure all necessary safeguards or safety devices are used to protect all persons and equipment involved.

  • Page 10: Baler Lock-Out/Tag-Out Instructions

    ® Stealth General Information LOCK-OUT & TAG-OUT INSTRUCTIONS FOR HORIZONTAL BALERS DANGER Before entering any part of the baler, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the baler is locked-out and tagged- out in accordance with OSHA and ANSI requirements.

  • Page 11: Restoring Service

    ® Stealth General Information LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) 9. Before entering baler perform hazard assessment for confined space requirements (hazardous fumes, dust or other toxic material). 10.The baler is now locked out. RESTORING SERVICE When the servicing or maintenance is completed and the stationary baler is ready to return to normal operating condition, the following steps shall be taken: 1.

  • Page 12: Service/Parts Assistance

    ® Stealth General Information SERVICE/PARTS ASSISTANCE Assistance in troubleshooting, repair and service is available by contacting the authorized Marathon Equipment Company Dealer in your area. Parts are available at your Marathon Equipment Company Dealer or through Marathon Equipment Company. Marathon Equipment Company personnel are trained to give prompt, professional assistance. ALWAYS give the machine serial number in all correspondence relating to the equipment.

  • Page 13: Warning Decals On The Unit

    ® Stealth General Information WARNING DECALS ON THE UNIT WARNING DO NOT operate without all guards and access covers in place. Make sure you can read all warning and instruction decals. Clean decals if you cannot read the words. See below for directions on cleaning decals.
  • Page 14 ® Stealth General Information DECAL CARE (CONTINUED) Issued January 2018 Printed in U.S.A. General Information Copyright 2018, Marathon Equipment Company...

  • Page 15: Hydraulic Symbols

    ® Stealth General Information HYDRAULIC SYMBOLS Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company General Information...
  • Page 16 ® Stealth General Information HYDRAULIC SYMBOLS (CONTINUED) Issued January 2018 Printed in U.S.A. General Information Copyright 2018, Marathon Equipment Company...

  • Page 17: Electrical Symbols

    ® Stealth General Information ELECTRICAL SYMBOLS Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company General Information...
  • Page 18 ® Stealth INTENTIONALLY LEFT BLANK...

  • Page 19: Installation

    ® Stealth Installation SECTION 2 INSTALLATION Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Installation...

  • Page 20: Contact Information

    ® Stealth Installation CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...

  • Page 21: General Installation

    ® Stealth Installation GENERAL INSTALLATION These operating instructions are not intended as a substitute for training and experience in proper use and safety procedures in operating this equipment. Marathon Equipment Co. does not assume responsibility for the installation procedures of this equipment. Conformance to applicable local, state, and federal laws concerning installation rests with the customer.

  • Page 22: Electrical Installation

    ® Stealth Installation ELECTRICAL INSTALLATION The panel box contains high voltage components. Only authorized service personnel should be allowed inside. See Lock-Out & Tag-Out Instructions in the Service section. DANGER Before making any electrical connection, be sure that the disconnect switch has been locked-out and tagged-out. WARNING All equipment should be grounded per National Electric Code.

  • Page 23: Start-Up Instructions

    ® Stealth Installation START-UP INSTRUCTIONS CAUTION Make sure all persons and installation materials are clear of charge box area. 1. After the electrical connections are complete, check motor rotation by the following: a. Turn disconnect switch to the ON position. b.
  • Page 24 ® Stealth INTENTIONALLY LEFT BLANK...

  • Page 25: Section 3 Operation

    ® Stealth Operation SECTION 3 OPERATION Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Operation...

  • Page 26: Contact Information

    ® Stealth Operation CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...

  • Page 27: Baler Pre-Operation Instructions

    ® Stealth Operation PRE-OPERATION INSTRUCTIONS Employers should allow only authorized and thoroughly trained personnel to operate this baler. This baler is equipped with a key operated locking system. Keys should be in possession of only authorized personnel. Turn off and remove the key after use. NOTICE Federal regulation prohibits the use of this equipment by anyone under 18 years of age.

  • Page 28: Controls And Descriptions

    ® Stealth Operation CONTROLS AND DESCRIPTIONS The diagram shown above depicts a typical control panel for the Stealth Baler. The DOOR OPEN/CLOSE switch is an optional control. Other optional controls will be located here if the baler is equipped with photocells, conveyor, and/or bale made alarm.

  • Page 29: Operating Instructions

    ® Stealth Operation OPERATING INSTRUCTIONS Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Operation...

  • Page 30: Making A Bale

    ® Stealth Operation OPERATING INSTRUCTIONS - MAKING A BALE DANGER Never enter any part of the baler until the disconnect switch has been locked out and tagged out per the Lock-Out/Tag- Out Instructions WARNING Before starting baler, be sure no one is inside. Be certain that everyone is clear of all operation points and pinch point areas before starting.

  • Page 31: Bale Tie Off/Bale Eject

    ® Stealth Operation OPERATING INSTRUCTIONS - BALE TIE OFF/BALE EJECT When bale made alarm sounds and the baler shuts down, it is time to tie the bale off and start the bale ejection. CAUTION Wear all required personal protective equipment during the following operations. It will be up to you to decide whether you want to tie the bale off through the door or through the sides.
  • Page 32 ® Stealth Operation DIAGRAM - BALE TIE OFF/BALE EJECT Issued January 2018 Printed in U.S.A. Operation Copyright 2018, Marathon Equipment Company...

  • Page 33: Service

    ® Stealth Service SECTION 4 SERVICE Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Service...

  • Page 34: Contact Information

    ® Stealth Service CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...

  • Page 35: Baler Lock-Out/Tag-Out Instructions

    ® Stealth Service LOCK-OUT & TAG-OUT INSTRUCTIONS FOR HORIZONTAL BALERS DANGER Before entering any part of the baler, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the baler is locked-out and tagged- out in accordance with OSHA and ANSI requirements.
  • Page 36 ® Stealth Service LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) 9. Before entering baler perform hazard assessment for confined space requirements (hazardous fumes, dust or other toxic material). 10.The baler is now locked out. RESTORING SERVICE When the servicing or maintenance is completed and the stationary baler is ready to return to normal operating condition, the following steps shall be taken: 1.

  • Page 37: Periodic Maintenance

    ® Stealth Service PERIODIC MAINTENANCE WARNING Only authorized and trained personnel should perform the following procedures. Lock-Out & Tag-Out the baler per the instructions before performing any maintenance on baler. Daily 1. Check for any oil leaks. Keep all hydraulic fittings tight. 2.

  • Page 38: Pressure Adjustments And Settings

    ® Stealth Service PRESSURE ADJUSTMENTS AND SETTINGS 1. Loosen the lock nut on the adjustment screw of the relief valve (3). 2. Remove the cap off the top of the pressure switch (1). 3. Depress the FORWARD push button switch, and run the ram to the fully forward position and hold the switch. 4.

  • Page 39: Panel Box

    ® Stealth Service PANEL BOX Below is a typical layout for the panel box on a Stealth Baler. Depending on optional controls/equipment, the panel box components of your baler may vary. Please call our Marathon Equipment Co. Service Department at 800-633-8974 if you need assistance regarding the panel box.

  • Page 40: Limit Switch And Adjustment

    ® Stealth Service LIMIT SWITCH AND ADJUSTMENT WARNING Do not make any adjustments to the limit switch until the disconnect switch has been turned off and padlocked per the instructions. Lock-Out/Tag-Out The limit switch is mounted on the outside of the machine, generally next to the panel box, so that the “whisker” extends inside the machine body.

  • Page 41: Bale Door Position Switch And Adjustment

    ® Stealth Service BALE DOOR POSITION SWITCH AND ADJUSTMENT The Bale Door Position Switch allows the baler to operate with the bale door in the fully closed position, and the fully open position. With the door in the fully closed position, full compression of the materials may be accomplished, and bale tie off can be achieved.

  • Page 42: Power Unit

    ® Stealth Service POWER UNIT Issued January 2018 Printed in U.S.A. Service Copyright 2018, Marathon Equipment Company...
  • Page 43 ® Stealth Service POWER UNIT (CONTINUED) NOTICE Check for proper rotation on motor before beginning. Rotation should be clockwise (observed from the motor end). REF. # DESCRIPTION PART # Motor 20 hp 03-1071 Hub Coupling 02-0398 Pump/Motor Adapter 02-0397 Pump 02-0259 Directional Valve 02-0680...

  • Page 44: Hydraulic Schematic

    ® Stealth Service HYDRAULIC SCHEMATIC Issued January 2018 Printed in U.S.A. Service Copyright 2018, Marathon Equipment Company...
  • Page 45 ® Stealth Service DESCRIPTION PART NO. Bale Press Cylinder 04-0190 Pressure Switch 03-0013 SV1, Control Valve 02-0680 DO6 Subplate 02-0271 Relief Valve 02-0214 Check Valve 02-0184 Pump, 18 GPM 02-0259 Motor, 20 HP 03-1071 Suction Strainer 02-0051 Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Service...

  • Page 46: Electrical Specifications

    ® Stealth Service ELECTRICAL SPECIFICATIONS 20 HP MOTOR FULL LOAD DUAL ELEMENT CIRCUIT BREAKER SERVICE AMPERAGE FUSE (MAX. SIZE) (MAX. SIZE) DISCONNECT AMPERAGE 208 VOLTS 59.4 230 VOLTS 460 VOLTS 575 VOLTS Wire Size 75 deg. C. LENGTH 20 HP MOTOR 100’...

  • Page 47: Electrical Schematic

    ® Stealth Service ELECTRICAL SCHEMATIC Refer to the electrical schematic shipped with your STEALTH baler, or contact Marathon Equipment Co. Service Department at 800-633-8974. Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Service...

  • Page 48: Troubleshooting Chart

    ® Stealth Service TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Main Motor Will Not Start 1. No incoming power. 1a. Check main disconnect switch or fuses. 2. No control circuit power. 2a. Check primary and secondary fuses on transformer. 3. Safety interlock switch. 3a.

  • Page 49: Replacement Parts

    ® Stealth Replacement Parts SECTION 5 REPLACEMENT PARTS Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...

  • Page 50: Contact Information

    ® Stealth Replacement Parts CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...

  • Page 51: Decals

    ® Stealth Replacement Parts DECALS Warning Decal Requirements When your baler leaves the factory, several WARNING DECALS are installed for everyone’s protection. These labels are subject to wear and abuse due to the nature of the baling operation. The following decals MUST BE MAINTAINED. Additional decals may be purchased through your distributor or by calling our Parts Department at 800-633-8974.
  • Page 52 ® Stealth Replacement Parts CHUTE HOPPER REF. # DESCRIPTION PART # DECAL DANGER DO NOT ENTER 06-0039 DECAL DANGER THIS MACHINE STAR 06-0041 DECAL DANGER KEEP HANDS OUT 06-0116 DECAL DANGER HAZARDOUS VOLTAGE 06-0249 DECAL DANGER CONFINED SPACE 06-3123 DECAL WARNING STAND CLEAR WHEN 06-0117 Issued January 2018 Printed in U.S.A.

  • Page 53: Decal Placement

    ® Stealth Replacement Parts DECAL PLACEMENT BODY Note: Installation is not complete until all decals are in place. Match reference numbers with the chart on the previous page. Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
  • Page 54 ® Stealth Replacement Parts DECAL PLACEMENT STANDARD HOPPER Issued January 2018 Printed in U.S.A. Replacement Parts Copyright 2018, Marathon Equipment Company...
  • Page 55 ® Stealth Replacement Parts DECAL PLACEMENT CHUTE HOPPER Printed in U.S.A. Issued January 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
  • Page 56 ® Stealth INTENTIONALLY LEFT BLANK...

  • Page 57: Index

    ® Stealth INDEX pre-operation instructions pressure adjustments and settings bale door position switch and adjustment recommended oils replacement parts contact information 16, 22, 30, 46 controls and descriptions safety symbols and definitions service/parts assistance decal care start-up instructions decal placement decals troubleshooting chart electrical installation...
  • Page 58 www.marathonequipment.com Customer Care: 800-633-8974 Parts Central: 800-528-5308 www.mecomerchant.com Technical Service and Warranty: 877-258-1105 Customer Support: Marathon Equipment Company P.O. Box 1798 Vernon, AL 35592-1798...

Table of Contents