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Hitachi G 13S2 Technical Data And Service Manual
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Hitachi G 13S2 Technical Data And Service Manual

Hitachi G 13S2 Technical Data And Service Manual

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All manuals and user guides at all-guides.com
DISC GRINDERS
G 10SD2, G 12S2, G 13SD
LIST Nos. G 10SD2: E234
G 12S2:
E235
G 13SD: E236
REVISED
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
MODEL
G 10SD2, G 12S2,
G 13SD
POWER TOOLS
Sep. 2001
TECHNICAL DATA
AND
SERVICE MANUAL
G

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  • Page 1 All manuals and user guides at all-guides.com MODEL G 10SD2, G 12S2, G 13SD POWER TOOLS TECHNICAL DATA DISC GRINDERS G 10SD2, G 12S2, G 13SD SERVICE MANUAL LIST Nos. G 10SD2: E234 Sep. 2001 G 12S2: E235 G 13SD: E236 REVISED SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT...
  • Page 2 All manuals and user guides at all-guides.com REMARK: Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as follows: G 10SD1 Competitor Symbol Utilized Model Name...
  • Page 3 All manuals and user guides at all-guides.com CONTENTS [ Business Section ] Page 1. PRODUCT NAME • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2.
  • Page 4 In addition to these models, the Model G 13SD [125 mm (5 ")] is introduced with outstanding working efficiency and wear resistance. These Models are extensions of the HITACHI compact-body disc grinder series and are intended to boost sales, and draw attention to the whole line.
  • Page 5 All manuals and user guides at all-guides.com • Excellent overload durability The Models G 10SD2, G 12S2 and G 13SD provide excellent overload durability thanks an improved cooling mechanism and a high-power motor. Practical test data: Comparison of torque when the stator coil temperature rise is 200 ˚K G 10SD2/ G 13SD G 12S2...
  • Page 6 All manuals and user guides at all-guides.com 5. SPECIFICATIONS Model G 10SD2 G 12S2 G 13SD Item O.D. 100 mm (4") O.D. 115 mm (4-1/2") O.D. 125 mm (5") x Thickness 4 mm (5/32") x Thickness 6 mm (1/4") x Thickness 6 mm (1/4") Dimensions x I.D.
  • Page 7 All manuals and user guides at all-guides.com 6. COMPARISONS WITH SIMILAR PRODUCTS 6-1. Specification Comparisons Maker HITACHI Model G 10SD2 G 10SD1 Wheel diameter 100 (4") 100 (4") 100 (4") Power input* Output* Max. output* 1,000 No-load speed /min 11,000...
  • Page 8 All manuals and user guides at all-guides.com Maker HITACHI Model G 12S2 G 12S1 Wheel diameter 115 (4-1/2") 115 (4-1/2") 115 (4-1/2") 115 (4-1/2") Power input* Output* Max. output* 1,000 /min No-load speed 11,000 11,000 11,000 11,000 56 dia. 59 dia.
  • Page 9 All manuals and user guides at all-guides.com Maker HITACHI Model G 13SD Wheel diameter 125 (5") 125 (5") Power input* Output* Max. output* 1,000 /min No-load speed 10,000 11,000 56 dia. 63 dia. (2-1/2") (2-7/32") Grip diameter Grip perimeter 207 (8-9/64") 195 (7-43/64")
  • Page 10 12,000 Rotation speed of spindle 10,000 G 10SD2 HITACHI G 12S2 G 10SD1 8,000 HITACHI G 12S1...
  • Page 11 All manuals and user guides at all-guides.com 10,000 Rotation speed of spindle 8,000 HITACHI G 13SD 6,000 4,000 HITACHI G 13SD 2,000 Stator coil temp. rise : Burn-out point Load Fig. 2 Comparison in torque vs. rotation speed and stator coil temperature rise (G 13SD) Fig.
  • Page 12 All manuals and user guides at all-guides.com 7. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Models G 10SD2, G 12S2 and G 13SD Disc Grinders by all of our customers, it is very important that at the time of sale, the salesperson carefully ensures that the buyer seriously recognizes the importance of the constants of the Handling Instructions, and fully understands the meaning of the precautions listed on the Name Plate or Caution Plate attached to each tool.
  • Page 13 All manuals and user guides at all-guides.com 7-3. Precautions on Usage (1) The wheel guard must be aligned in relation to the side handle mounting position. As illustrated in Figs. 3 and 4, the customer should be instructed that the wheel guard mounting angle must be aligned and fixed in accordance with the side handle mounting position so that the operator's hand will not contact the depressed center wheel.
  • Page 14 All manuals and user guides at all-guides.com 8. PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY The [Bold] numbers in the descriptions below correspond to the numbers in the Parts List and the exploded assembly diagram for G 10SD2 and G 12S2, and the <Bold> numbers to those in the Parts List and the exploded assembly diagram for G 13SD.
  • Page 15 All manuals and user guides at all-guides.com (5) Disassembly of the gear (Fig. 5) 1 Loosen the four Seal Lock Screws M4 x 12 [23] <23> fixing the Packing Gland [22] <22>, and remove the Packing Gland [22] <22> from the Gear Cover Ass'y [4] <4>. 2 Support the bottom of the Packing Gland [22] <22>...
  • Page 16 All manuals and user guides at all-guides.com (4) Connect the four internal wires of Stator (A) [12] <12> with the parts indicated in Fig. 7. Connect the internal wires correctly as shown in Fig. 8. Connect to the Brush Holder [40] <41> (Side A) Connect to the Brush Holder [40] <41>...
  • Page 17 Spring end Fig. 10 (7) When replacing the Gear Cover Ass'y [4] <4>, lubricate the metal part with mixed oil. Mixed oil: Mixture of Hitachi power tool grease No. 2 (Unilube No. 00) and tubine oil • • Mixture ratio...1:1 (weight ratio) Volume...
  • Page 18 All manuals and user guides at all-guides.com 8-5. Wiring Diagrams (1) For European countries, Australia, New Zealand, South Africa and China Switch Stator Black Brown Black Black Noise suppressor Cord Blue Black White Stator Black (2) For other countries Switch Stator Black Brown...
  • Page 19 All manuals and user guides at all-guides.com 8-6. Insulation Tests On completion of disassembly and repair, measure the insulation resistance, and conduct the dielectric strength test. Insulation resistance: or more with DC 500V Megohm Tester Dielectric strength test: AC 4,000 V/1 minute, with no abnormalities 220 V --- 240 V products •...
  • Page 20 All manuals and user guides at all-guides.com 9. STANDARD REPAIR TIME (UNIT) SCHEDULES Variable MODEL 60 min. Fixed Work Flow G 10SD2 G 12S2 Slide Switch Cord Housing Tail Cover Startor (A) G 13SD Carbon Brush Slide Bar General Assembly Pinion Ball Bearing (628 VV)
  • Page 21 All manuals and user guides at all-guides.com Assembly Diagram for G 10SD2 --- 18 ---...
  • Page 22 314-437 WHEEL NUT (C) 317-819 GEAR ASS’Y INCLUD.6,17 314-428 SLIDE KNOB 317-802 HOUSING NAME PLATE 995-662 RUBBER RING HITACHI LABEL 999-088 CARBON BRUSH (1 PAIR) 317-810 BRUSH HOLDER 308-536 SPRING 317-806 SLIDE BAR 314-429 SPRING 980-778 SLIDE SWITCH (2P PILLAR TYPE)
  • Page 23 All manuals and user guides at all-guides.com G 10SD2 PARTS ITEM CODE NO. DESCRIPTION REMARKS USED 981-373 TUBE (D) FOR NOISE SUPPRESSOR 953-327 CORD ARMOR D8.8 317-808 TAIL COVER 307-811 TAPPING SCREW (W/FLANGE) D4X16 (BLACK) 500-455Z CORD (CORD ARMOR D8.8) 500-409Z CORD (CORD ARMOR D8.8) FOR INA...
  • Page 24 All manuals and user guides at all-guides.com G 10SD2 STANDARD ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 313-933 WRENCH 302-142 SIDE HANDLE OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 936-558Z RUBBER PAD 935-513 WASHER NUT M10XP1.5 936-548 WASHER 314-051 SANDING DISCS 100MM C-P16 (10 PCS.) 314-052 SANDING DISCS 100MM C-P20 (10 PCS.)
  • Page 25 All manuals and user guides at all-guides.com E235 LIST NO. ELECTRIC TOOL PARTS LIST DISC GRINDER 2001 • • Model G 12S2 (E2)
  • Page 26 WHEEL NUT 5/8"-11UNC FOR USA,CAN 317-819 GEAR ASS’Y INCLUD.6,17 314-428 SLIDE KNOB 317-802 HOUSING NAME PLATE 995-662 RUBBER RING HITACHI LABEL 999-088 CARBON BRUSH (1 PAIR) 317-810 BRUSH HOLDER 308-536 SPRING 317-806 SLIDE BAR 314-429 SPRING --- 2 --- * ALTERNATIVE PARTS...
  • Page 27 All manuals and user guides at all-guides.com PARTS G 12S2 ITEM CODE NO. DESCRIPTION REMARKS USED 980-778 SLIDE SWITCH (2P PILLAR TYPE) 984-750 TAPPING SCREW (W/FLANGE) D4X16 314-854 EARTH TERMINAL FOR NOISE SUPPRESSOR 994-273 NOISE SUPPRESSOR EXCEPT FOR SYR,USA,CAN 981-373 TUBE (D) FOR NOISE SUPPRESSOR 953-327...
  • Page 28 All manuals and user guides at all-guides.com STANDARD ACCESSORIES G 12S2 ITEM CODE NO. DESCRIPTION REMARKS USED 938-332Z WRENCH 302-142 SIDE HANDLE 302-739 SIDE HANDLE (C) FOR USA,CAN OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 937-825Z RUBBER PAD 938-317 RUBBER PAD FOR USA,CAN 937-826Z...
  • Page 29 All manuals and user guides at all-guides.com E236 LIST NO. ELECTRIC TOOL PARTS LIST DISC GRINDER 2001 • • Model G 13SD (E2)
  • Page 30 994-324 WHEEL NUT M14 316-436 GEAR ASS’Y INCLUD.6,17 314-428 SLIDE KNOB 317-802 HOUSING NAME PLATE 995-662 RUBBER RING HITACHI LABEL 999-088 CARBON BRUSH (1 PAIR) 317-810 BRUSH HOLDER 308-536 SPRING 317-806 SLIDE BAR 314-429 SPRING 980-778 SLIDE SWITCH (2P PILLAR TYPE)
  • Page 31 All manuals and user guides at all-guides.com PARTS G 13SD ITEM CODE NO. DESCRIPTION REMARKS USED 994-273 NOISE SUPPRESSOR EXCEPT FOR INA,HKG 981-373 TUBE (D) FOR NOISE SUPPRESSOR 953-327 CORD ARMOR D8.8 317-808 TAIL COVER 307-811 TAPPING SCREW (W/FLANGE) D4X16 (BLACK) 500-409Z CORD (CORD ARMOR D8.8)
  • Page 32 All manuals and user guides at all-guides.com STANDARD ACCESSORIES G 13SD ITEM CODE NO. DESCRIPTION REMARKS USED 938-332Z WRENCH 302-142 SIDE HANDLE OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 310-338 SUPER WASHER 994-309 HANDLE JOINT --- 4 --- Printed in Japan 3 -- 01 * ALTERNATIVE PARTS (010330N)
  • Page 33 All manuals and user guides at all-guides.com...

This manual is also suitable for:

G 12s2G 10sd2