Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for APRILIA MOJITO 150 - MANUEL 2
Summary of Contents for APRILIA MOJITO 150 - MANUEL 2
- Page 1 part# 8202437...
-
Page 2: Foreword
MAIN INDEPENDENT CONTROLS given in this manual. If you have any questions about your vehicle, contact your Reprint: September 2006/A Local aprilia Dealer, as he will have the very latest technical information available from the factory. For tests and repairs not expressly... -
Page 3: Safety Warnings
accidentally get gasoline get your eyes, flush SAFETY WARNINGS GENERAL SAFETY RULE with large quantities of cool, clear water and CARBON MONOXIDE The following precautionary warnings are immediately seek professional medical used throughout this manual in order to assistance. If it is necessary to run the engine in order to convey the following messages: carry out maintenance operation, make sure WARNING... -
Page 4: Brake Fluid
skin irritation and is poisonous if BRAKE FLUID BATTERY HYDROGEN GAS AND swallowed. ELECTROLYTE Coolant and coolant/water mixtures are WARNING sweet to the taste and brightly colored, WARNING Brake fluid is extremely poisonous. Do therefore are highly attractive to pets The battery gives off noxious and not ever allow brake fluid to be ingested and children. -
Page 5: Warning - Precautions - General Advice
USA Inc. your dealer, or aprilia. To contact NHTSA, b) The use of the vehicle after such device or 140 E 45 Street, 17C... -
Page 6: Problems That May Affect The Vehicle Emissions
VEHICLE IDENTIFICATION NUMBER CAUTION (V.I.N.) (FRAME NUMBER) This product should be checked for Every vehicle produced by aprilia receives repair or replacement if the vehicle a vehicle identification number (V.I.N.) noise has increased significantly stamped: through use. Otherwise, the owner may become subject to penalties under state √... -
Page 7: Digit Meaning
MC150 MC50 979 lbs. 611 lbs. 110/80 - 16" 55S - 12" 51J tire tire, 16 x 3.00 - rim at 33.4 psi COLD E - 12 x 3.00 - DOT D rim at 27.6 psi COLD 635 lb 140/70 - 16" 65S 417 lb 130/70 - 10"... -
Page 8: Position Of The Warning Adhesive Labels
POSITION OF THE WARNING ADHESIVE LABELS use and maintenance Mojito 50 - 150... -
Page 9: Position Of The Warning Adhesive Labels
POSITION OF THE WARNING ADHESIVE LABELS MC50 use and maintenance Mojito 50 - 150... -
Page 10: Position Of The Warning Adhesive Labels
POSITION OF THE WARNING ADHESIVE LABELS MC150 7 7a use and maintenance Mojito 50 - 150... -
Page 11: Warning Adhesive Labels Chart
16 x 3.75 - rim at 37.7 psi COLD MC150 -RTC- MOTORCYCLE FOR STATE OF CALIFORNIA ONLY. -RYC- MC150 EVAP FAMILY: 4ASPE0024RYC HOSE ROUTING DIAGRAM Aprilia S.p.A. -RYC- Pirelli 120/70 12 51P Sava ROLL-OVER/PURGE VALVE 24.7 27.6 FUEL TANK 24.7... - Page 12 Ref. Description Ref. Description MC50 MC150 4ASPC0.15RYC 2004 MC150 1600 ± 100 RPM This battery is completely sealed. INLET 0.0039 inch (0,10 mm) Do not attempt to remove the cap. Replace with sealed battery only. OUTLET 0.0059 inch (0,15 mm) Always keep the battery charged (see Owner's Manual).
- Page 13 If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying aprilia World Service USA, Inc. June 03...
-
Page 14: California Evaporative Emission System
CALIFORNIA EVAPORATIVE EMISSION SYSTEM MC150 MC150 FOR STATE OF CALIFORNIA ONLY. 1) Fuel tank 2) Fuel tank breathes line (to valve) 3) Purge/roll over valve 4) Breathes line (tee) 5) Tee 6) Breathes line (to canister) 7) Float bowl breathes line 8) Carbon canister 9) Carbon canister vent 10) Drain line... -
Page 15: Warranty Statement
3 0 , 0 0 0 k i l o m e t e r s ( 1 8 , 6 4 1 m i l e s ) , aprilia will repair your motorcycle at no cost should contact aprilia USA, Inc.,140 E 45 whichever first occurs. -
Page 16: Aprilia S.p.a. - Limited Warranty On Emission Control System
CONTROL SYSTEM motorcycle dealer located within the dealer. An emergency situation occurs aprilia s.p.a., Via G. Galilei, 1, 30033 when an authorized aprilia dealer is not United States of America in compliance Noale (VE) Italy (hereinafter ≈aprilia∆) - Page 17 However, actual mileage cannot be readily IMPLIED BY LAW, INCLUDING ANY aprilia is not liable for these parts. The determined. WARRANTY OF MERCHANTABILITY o w n e r i s r e s p o n s i b l e f o r t h e...
-
Page 18: General Instructions
Holland South Africa remove the left inspection cover, see page 69 (REMOVING THE RIGHT AND LEFT and are to be supplied to the Local aprilia Switzerland New Zealand INSPECTION COVERS). Dealer as reference data for the purchase... -
Page 19: Table Of Contents
2 STROKE OIL ............46 CALIFORNIA EVAPORATIVE EMISSION SYSTEM 14 CHECKING THE SWITCHES........82 BRAKE FLUID √ RECOMMENDATIONS ....47 APRILIA S.P.A. - EMISSION CONTROL SYSTEM IDLING ADJUSTMENT..........83 FRONT DISC BRAKE ..........48 WARRANTY STATEMENT..........15 ADJUSTING THE ACCELERATOR CONTROL ..84 REAR DRUM BRAKE .......... - Page 20 REMOVING THE BATTERY ........88 CHECKING THE ELECTROLYTE LEVEL ....89 RECHARGING THE BATTERY........89 CHECKING THE ELECTROLYTE LEVEL ....89 INSTALLING THE BATTERY ........90 INSTALLING THE BATTERY ........90 CHANGING THE FUSES ..........91 ADJUSTING THE VERTICAL HEADLIGHT BEAM .. 92 ADJUSTING THE HORIZONTAL LIGHT BEAM ..
- Page 21 safe driving...
-
Page 22: Basic Safety Rules
BASIC SAFETY RULES The instructions given below cover normal operation of your vehicle and must be carefully observed. By following these rules you will enhance your own safety and the safety of those around you. You will also maximize the life and utility of your vehicle. - Page 23 Observe all rules of the road. Particularly Avoid obstacles that could damage the Always ride with both hands on the pay attention to all warning, regulatory and vehicle or make you lose control. handlebars and feet on the footrests. informational signs. Do not tailgate, do not attempt to increase Never shift gear without using the clutch, if Avoid showing off (i.e., popping wheelies).
- Page 24 Use only the vehicle»s specific fuels and is released. Contact your Local aprilia Your aprilia dealer is ready and able to lubricants indicated in the ≈LUBRICANT Dealer for repairs. Failure to heed this CHART∆; check the oil, fuel and coolant...
- Page 25 Do not attempt to modify the position, Have your vehicle repaired only with This vehicle was not designed to be original parts, and use only original aprilia angle or color of your license plate. Do not equipped with a sidecar or to be used to or aprilia approved accessories.
- Page 26 Never race other vehicles with your Always ride at the appropriate speed and Gradually open and close the throttle, to vehicle. avoid unnecessary hard acceleration. This avoid spinning or skidding the rear wheel. not only is safer, but also reduces fuel Brake with both the front and rear brakes.
-
Page 27: Clothing
Always observe posted and statutory Inevitably, the driver will look right at you, CLOTHING speed limits, but do not assume that you and yet swear that they did not see you Before riding your vehicle, ensure that your can ride as fast as the speed limit under all before they turned directly into your path. -
Page 28: Accessories
T h e i n s t a l l a t i o n o f i n a p p r o p r i a t e emergency. - Page 29 Do not hang anything from your vehicle This makes it more likely that the front Never carry loosely packaged items, make handlebars, fenders, or forks, because this wh e el w il l c o m e u p o f f t h e g r o un d , sure that everything that you carry on your will upset the handling of your vehicle, and especially on acceleration.
-
Page 30: Arrangement Of The Main Elements
ARRANGEMENT OF THE MAIN ELEMENTS MC50 1) Left rear-view mirror 6) Fuse carrier 12) Centre stand (not present 7) Passenger grab rail 13) Side stand 2) Left inspection cover 8) Saddle lock 14) Spark plug 3) Central inspection cover 9) Air cleaner 15) Left front reflector 4) Glove compartment 10) Left rear reflector... - Page 31 12) Anti-theft hook (for the aprilia 1) Crash helmet / glove compartment 7) Right rear-view mirror (in the countries where required) ≈Body-Guard∆ armored cable) 2) 2 stroke oil tank plug 8) Brake fluid reservoir (front brake) 13) 2 stroke oil tank...
- Page 32 MC50 1) Left rear-view mirror 6) Fuse carrier 11) Kick starter 2) Left inspection cover 7) Passenger grab rail 12) Centre stand 3) Central inspection cover 8) Saddle lock 13) Side stand 4) Glove compartment 9) Air cleaner 14) Spark plug 5) Battery 10) Left rear reflector 15) Left front reflector...
- Page 33 MC50 12) Anti-theft hook (for the aprilia 1) Crash helmet / glove compartment 7) Right rear-view mirror ≈Body-Guard∆ armored cable) 2) 2 stroke oil tank plug 8) Brake fluid reservoir (front brake) 13) 2 stroke oil tank 3) Fuel tank plug...
-
Page 34: Arrangement Of The Main Elements34
ARRANGEMENT OF THE MAIN ELEMENTS MC150 MC150 1) Left rear-view mirror 6) Passenger grab rail 11) Passenger left footpeg 2) Glove compartment 7) Saddle lock 12) Side stand 3) Left inspection cover 8) Left rear reflector 13) Battery 4) Central inspection cover 9) Centre stand 14) Left front reflector 5) Air cleaner... - Page 35 MC150 12) Anti-theft hook (for the aprilia 1) Crash helmet / glove compartment 7) Right rear-view mirror ≈Body-Guard∆ armored cable) 2) Right inspection cover 8) Brake fluid reservoir (front brake) 13) Spark plug 3) Fuel tank plug 9) Horn 14) Passenger right footpeg...
-
Page 36: Arrangement Of The Controls
ARRANGEMENT OF THE CONTROLS / INSTRUMENTS AND INDICATORS MC50 MC150 9) Total kilometers odometer 1) Electrical controls on the left side of the handlebar 10) Green low beam and parking light warning light ( 2) Rear brake lever 11) Blue high beam warning light ( 3) Instruments and indicators 12) Fuel level indicator ( 4) Throttle grip... -
Page 37: Instrument And Indicator Table
If the warning light comes on during the normal running of the engine, this CAUTION means that the oil pressure in the circuit is insufficient. In this case, immediately stop the engine and contact your aprilia Official Dealer. It indicates the total number of kilometres covered. Total kilometres odometer It indicates the driving speed. -
Page 38: Main Independent Controls
MAIN INDEPENDENT CONTROLS CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR NOTE The electrical parts work only when the ignition switch is in position ≈ ∆ NOTE The lighting system works only when the engine is running. 1) HORN PUSH BUTTON ( The horn is activated when the push button is pressed. -
Page 39: Controls On The Right Side Of The Handlebar
CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR NOTE The electrical parts work only when the ignition switch is in position ≈ ∆. NOTE The lighting system works only when the engine is running. NOTE The lights can be switched off only by stopping the engine. -
Page 40: Main Independent Controls
MAIN INDEPENDENT CONTROLS MC50 MC150 CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR MC50 MC150 The electrical parts work only when the ignition switch is in position ≈ ∆. NOTE The lighting system works only when the engine is running. 1) HORN PUSH BUTTON ( The horn is activated when the push button is pressed. -
Page 41: Controls On The Right Side Of The Handlebar
CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR MC50 MC150 NOTE The electrical parts work only when the ignition switch is in position ≈ ∆. NOTE The lighting system works only when the engine is running. NOTE The lights can be switched off only by stopping the engine. -
Page 42: Ignition Switch
Position Function Key removal The steering It is possible is locked. to remove the key. I t i s n e i t h e r p o s s i b l e t o Steering lock s t a r t t h e engine, nor to switch on the... -
Page 43: Auxiliary Equipment
Insert the key in the saddle lock (1). To prevent the vehicle from being stolen, it every time you park the vehicle. is advisable to secure it with the aprilia ◆ Rotate the key counterclockwise and lift the saddle (2). -
Page 44: Tool Kit
TOOL KIT BAG HOOK GLOVE COMPARTMENT The tool kit is positioned inside the crash It is positioned under the handlebar, on the WARNING helmet / glove compartment. inner part of the shield. Do not hang excessively bulky bags or To reach it, proceed as follows: To reach it: p a r c e l s t o t h e h o o k , a s t h i s m a y ◆... -
Page 45: Main Components
MAIN COMPONENTS FUEL MC150 MC50 WARNING The fuel used for internal combustion engines is extremely inflammable and in particular conditions it can become explosive. It is important to carry out the refuelling and the maintenance operations in a well-ventilated area, with the engine off. -
Page 46: Lubricants
2 STROKE OIL TANK CAPACITY: 0.4 US the surrounding area. aprilia Official Dealer, who will provide gal (1.4 ). Carefully remove any trace of oil. for bleeding the circuit. -
Page 47: Brake Fluid √ Recommendations
625 mi (1000 km) km). and successively every 1875 mi (3000 km). For the oil change, contact an aprilia Official Dealer. To check the oil level and to change the oil, contact an aprilia Official Dealer. -
Page 48: Front Disc Brake
Dirty pads must be replaced, while dirty discs must be cleaned with a high-quality degreaser. The brake fluid must be changed every two years at an aprilia Official Dealer. WARNING CAUTION Do not use the vehicle if the braking... -
Page 49: Rear Drum Brake
◆ Force the spring (1) to reach the seat (2) usual checking operations, contact of the threaded rod. your aprilia Official Dealer. ◆ Lock the rotation of the threaded rod by acting on the appropriate seat (2) with a spanner. -
Page 50: Tyres
Some types of tires homologated for this vehicle are provided with wear indicators. T h e r e a r e s e v e r a l k i n d s o f w e a r indicators. For more information on how to check the wear, contact your Dealer. -
Page 51: Catalytic Silencer
........0.12 inc (3 mm). the above mentioned operations carried out by an aprilia Official Dealer or by a The catalytic vehicle is fitted with a silencer qualified tire repairer. with metal catalytic converter of the ≈platinum-rhodium bivalent∆... -
Page 52: Exhaust Silencer
If the noise produced by the exhaust the thermal unit and of the exhaust, it is system increases, immediately contact your aprilia Official Dealer. necessary to avoid covering long distances with the engine running at constantly low rpm. -
Page 53: Instructions For Use
MC50 2 stroke oil Do not hesitate to consult your aprilia O f f i c i a l D e a l e r i n c a s e t h e r e i s Engine oil Check and top up, if necessary. -
Page 54: Starting
MC50 MC150 NOTE ◆ Turn the key (3) and set the ignition STARTING To avoid the excessive wear of switch to ≈ ∆. the battery, do not hold down the start push WARNING button ≈ ∆ for more than five seconds (ten CAUTION if starting after long disuse). - Page 55 Make sure that the dimmer switch (2) is this case, stop the engine immediately in position ≈ ∆. and contact an aprilia Official Dealer. ◆ Turn the key (3) and set the ignition Do not use the vehicle with insufficient switch to ≈...
- Page 56 STARTING MC50 MC150 WITH FLOODED ENGINE The engine may flood due to a faulty start or due to excess fuel in the intake ducts. To purge a flooded engine: ◆ Press the start push button ≈ ∆ (5) for a few seconds (this runs the engine under no lo ad) with the throttle g rip (6 ) completely turned to (Pos.
-
Page 57: Departure And Drive
MC50 MC150 To leave: DEPARTURE AND DRIVE WARNING Release the throttle grip (Pos. A), ◆ NOTE W h e n r i d i n g w i t h o u t a p i l l i o n Before departure, read the ≈Safe operate the rear brake and move the passenger, make sure the passenger... - Page 58 WARNING Before entering a curve, reduce your speed and brake, then ride through the curve at constant speed or slightly accelerating; do not brake fully: this will very likely lead to skidding. Using the brakes continuously on downhills can overheat the brake pads and reduce braking performance.
-
Page 59: Running-In
MC50 MC50 MC150 WARNING CAUTION WARNING Always indicate lane changes or turns If the 2 stroke oil reserve After the first 625 mi (1000 km) of MC50 MC150 with the provided equipment and in warning light “ ” turns on when driving, run the checks indicated in the advance, and avoid sudden, potentially riding in normal conditions, the 2 stroke... -
Page 60: Stopping
MC150 MC50 ◆ Do not ride at constant speed for long MC50 MC150 periods. For the first 312 mi (500 km) of driving, Observe the following precautions: ◆ After the first 625 mi (1000 Km), observe the following limits: ◆ Do not turn the throttle grip fully at low g r a d u a l l y i n c r e a s e s p e e d t o t h e 0-62 mi (0-100 Km) -
Page 61: Parking
MC50 MC150 MC50 MC150 NOTE ◆ Stop vehicle, page 60 PARKING When the vehicle is stationary (STOPPING). there is no need to close the fuel tap ◆ Set the engine stop switch (1) to ≈ ∆. WARNING because it is equipped with an automatic closing system. -
Page 62: Positioning The Vehicle On The Stand
Park the vehicle in a safe and secure place, if possible in a garage or supervised SIDE STAND area. Whenever possible, use the special POSITIONING THE VEHICLE aprilia ≈Body-Guard∆ armored cable ON THE STAND ◆ Grasp left handgrip o r a c c e s s o r y l o c k . -
Page 63: Maintenance
Before servicing or inspecting the human body or toxic. vehicle, stop the engine and remove Always ask the aprilia Official Dealer to the key, wait for the engine and exhaust test the vehicle on the road after repairs or CAUTION to cool down, and raise the vehicle with scheduled service. -
Page 64: Regular Service Intervals Chart
(4000 Km) or 12 (8000 Km) or 24 MC50 [312 mi (500 Km)] months months TO BE DONE BY THE aprilia Official Dealer (WHICH CAN BE CARRIED OUT Battery √ Terminal fastening √ Electrolyte √ EVEN BY THE USER). level Spark plug √... - Page 65 OPERATIONS TO BE CARRIED OUT BY Every 2500 mi Every 5000 mi After running-in THE aprilia Official Dealer. Components (4000 Km) or 12 (8000 Km) or 24 [312 mi (500 Km)] months months √ √ Rear shock absorber √ = check and clean, adjust, lubricate or Transmission cables and controls replace as required;...
-
Page 66: Regular Service Intervals Chart
(12000 Km) or 24 MC150 (1000 Km)] months months OPERATIONS TO BE CARRIED OUT BY THE aprilia Official Dealer (WHICH √ Battery √ Terminal fastening CAN BE CARRIED OUT BY THE USER). Spark plug √ = check and clean, adjust, lubricate or Carburettor - idling replace as required;... - Page 67 OPERATIONS TO BE CARRIED OUT BY After running-in Every 3750 mi Every 7500 mi THE aprilia Official Dealer. Components [625 mi (6000 Km) or 12 (12000 Km) or 24 (1000 Km)] months months √ √ Rear shock absorber √ = heck and clean, adjust, lubricate or Fuel √...
-
Page 68: Identification Data
MC50 FRAME NUMBER IDENTIFICATION DATA MC150 We recommend writing down the frame The frame number is stamped on the and engine serial numbers in the spaces central frame tube. To read it, it is reserved for the purpose in this booklet. necessary to remove the cover (1). -
Page 69: Checking The Engine Oil Level And Topping Up
◆ CHECKING THE ENGINE OIL Unscrew and remove th engine oil filler MC150 LEVEL AND TOPPING UP plug (2) and check the oil level with the MC150 dipstick. Carefully read page 46 (LUBRICANTS), MAX = maximum level; page 63 (MAINTENANCE) and page 109 MIN = minimum level. -
Page 70: Air Cleaner
REMOVAL CLEANING AIR CLEANER MC50 ◆ ◆ Position the vehicle on its centre stand. Remove the grid (4) from its mount (5). C a r e f u l l y r e a d p a g e 6 3 ◆... -
Page 71: Air Cleaner
MC150 MC150 MC150 CLEANING REMOVAL AIR CLEANER MC150 ◆ Position the vehicle on its centre stand. Carefully read page 63 (MAINTENANCE). WARNING ◆ Remove the rear fairing, see page 80 Do not wash the filter with petrol or The air cleaner should be cleaned and (REMOVING THE REAR COVER). -
Page 72: Checking The Brake Pad Wear
Wear is both pads. greatest when the vehicle is ridden on dirty or wet roads. WARNING Have the replacement done by an aprilia Official Dealer. use and maintenance Mojito 50 - 150... -
Page 73: Checking The Brake Shoe Wear
MC150 √ after the first 312 mi (500 Km) MC50 Have an aprilia Official Dealer check the and every 2500 mi (4000 Km) thereafter; wear of the rear brake shoes after the first √ after the first 625 mi (1000 Km) and... -
Page 74: Checking The Steering
" Rock the wheel sideways. " 200 mm) an aprilia Official Dealer, to have the If there is any slack, contact an aprilia " problem fixed. Place the support under the vehicle with Official Dealer to have the problem fixed. -
Page 75: Removing The Front Cover
Free the couplings (3) and (4) from their " REMOVING THE FRONT COVER MC50 MC150 recesses and remove the two collars (5) C a r e f u l l y r e a d p a g e 6 3 and (6). -
Page 76: Removing The Lower Handlebar Cover
MC50 MC150 Unscrew and remove the screw (7). " ! REMOVING THE LOWER REMOVING Carefully lower the lower handlebar " HANDLEBAR COVER THE HEADLIGHT METAL RING MC50 cover (6). MC150 C a r e f u l l y r e a d p a g e 6 3 (MAINTENANCE). -
Page 77: Partial Removal Of The Upper Handlebar Cover
" Moderately lift the upper handlebar dashboard. cover (3) and turn it towards the saddle. In case of need, contact an aprilia Official Dealer. If you wish to do the work yourself, proceed as follows: Remove the lower handlebar cover, see "... -
Page 78: Removing The Rear-View Mirrors
MC50 MC150 MC50 MC150 MC50 MC150 To access the dashboard bulbs, proceed REMOVING PARTIAL REMOVAL OF THE as follows: THE REAR-VIEW MIRRORS DASHBOARD MC50 MC150 Unscrew and remove the two screws " ! C a r e f u l l y r e a d p a g e 6 3 C a r e f u l l y... -
Page 79: Removing The Right And Left Inspection Covers
MC50 REMOVING REMOVING REMOVING THE CENTRAL INSPECTION THE RIGHT AND LEFT THE BATTERY COVER MC50 COVER INSPECTION COVERS NOTE Place the vehicle on firm and flat C a r e f u l l y r e a d p a g e 6 3 C a r e f u l l y r e a d p a g e 6 3... -
Page 80: Removing The Passenger Grab Rail
NOTE REMOVING REMOVING Before completely removing the THE PASSENGER GRAB RAIL THE REAR COVER rear cover (5) disconnect the rear light MC50 MC50 MC150 cabling connector. MC150 " Remove the passenger grab rail see Lift saddle, page 43 beside (REMOVING THE PASSENGER "... - Page 81 Unscrew and remove the two screws (6) Unscrew and remove the screw (9) " " securing the indicator support at the securing the rear light support. bottom end. " Remove the rear light and indicator Unscrew and remove the two screws (7) support.
-
Page 82: Checking The Stand
MC50 MC150 MC50 MC150 Carry out the following checks: To access the switches: CHECKING THE STAND The springs (2) must not be damaged, Partially remove upper " " C a r e f u l l y r e a d p a g e 6 3 worn, rusted or weakened. -
Page 83: Idling Adjustment
Do not adjust the air adjusting operation and that the idling speed screw (3), to avoid upsetting the carburetor remains constant. balancing. NOTE If necessary, contact an aprilia Official Dealer. use and maintenance Mojito 50 - 150... -
Page 84: Adjusting The Accelerator Control
SPARK PLUG MC50 MC150 C a r e f u l l y r e a d p a g e 6 3 (MAINTENANCE). Check the spark plug after the MC50 first 312 mi (500 Km), and replace it every 2500 mi (4000 Km). - Page 85 MC50 MC150 0.024 - 0.028 inc 0.024 - 0.028 inc MC50 MC150 0.028 - 0.031 inc 0.028 - 0.031 inc To remove and clean it: Check electrode with " CAUTION thickness gauge. Take the cap off the plug (1). " The spark plug must be well tightened, This must be as follows: Clean all dirt off the base of the spark...
-
Page 86: Battery
I f y o u n e e d a s s i s t a n c e o r accidentally, drink abundant water or technical advice, contact your aprilia m i l k . S e e k... -
Page 87: Checking And Cleaning The Terminals
MC50 MC150 If necessary: CHECKING AND CLEANING REMOVING THE BATTERY MC50 THE TERMINALS Make sure the ignition switch is set to " Carefully read page 86 (BATTERY). ≈ ∆. Carefully read page 86 (BATTERY). Remove the battery cover, see page 79 "... -
Page 88: Removing The Battery
MC150 MC150 MC150 Extract the battery (3) from its mount. " COMPLETE REMOVAL REMOVING THE BATTERY MC150 Disconnect first the negative cable (-) Carefully read page 86 (BATTERY). " CAUTION and then the positive one (red) (+). PARTIAL REMOVAL The battery is attached to the electrical Place the battery on a flat surface, in a "... -
Page 89: Checking The Electrolyte Level
Top up with distilled water only. CHECKING THE ELECTROLYTE " MC50 LEVEL MC150 CAUTION Carefully read page 86 (BATTERY). The After topping up, refit the element caps. vehicle is equipped with a maintenance- free battery, which does not require any Refit the element caps. -
Page 90: Installing The Battery
MC150 MC150 MC150 INSTALLING THE BATTERY INSTALLING THE BATTERY MC50 MC150 CAUTION Carefully read page 86 (BATTERY). Carefully read page 86 (BATTERY). Work with care. Do not damage the snap-on tangs and matching recesses. Connect first the positive cable (red) (+) "... -
Page 91: Changing The Fuses
" ARRANGMENT OF THE FUSES in the electrical plant. In this case contact whether the filament is burnt out. an aprilia Official Dealer. 7.5 A fuse (1) √ Ignition keyswitch to: " Before replacing the blown fuse, try to √ start relay and circuit;... -
Page 92: Adjusting The Vertical Headlight Beam
MC50 MC150 ADJUSTING THE VERTICAL ADJUSTING THE HORIZONTAL HEADLIGHT BEAM LIGHT BEAM To adjust the headlight beam: Adjust the screw (1) with a screwdriver. " To quickly check the headlight beam, place SCREWING IT IN (clockwise) lowers the the vehicle ten metres from a wall on flat Slacken off the screws (1) securing the "... -
Page 93: Bulbs
BULBS C a r e f u l l y r e a d p a g e 6 3 (MAINTENANCE). WARNING Fire hazard. Do not handle fuel and other flammable s u b s t a n c e s i n t h e v i c i n i t y o f t h e vehicle's electrical componentry.. -
Page 94: Changing The Headlight Bulbs
MC50 MC150 To access the bulbs: LOW/HIGH BEAM BULB (HALOGEN) CHANGING THE HEADLIGHT BULBS Remove the lower handlebar cover, see " MC50 MC150 CAUTION page 76 (REMOVING THE LOWER Carefully read page 93 (BULBS). HANDLEBAR COVER To extract the bulb electric connector, The headlight contains: Move aside the dust cover by hand (3). -
Page 95: Changing The Front And Rear Direction Indicator Bulbs
MC50 MC150 MC50 MC150 To access the bulbs: LOW/HIGH BEAM BULB (HALOGEN) CHANGING THE FRONT AND REAR DIRECTION INDICATOR BULBS Remove the headlight metal ring, see " CAUTION Carefully read page 93 (BULBS). page 76 (REMOVING THE HEADLIGHT To extract the bulb electric connector, METAL RING NOTE MC50... -
Page 96: Replacing The Dashboard Bulbs
REPLACING Retain the metal ring (4). Fit a bulb of the same type. " " THE DASHBOARD BULBS Press bulb with moderate " To refit: p r e s s u r e ( 5 ) a n d t u r n Carefully read page 93 (BULBS). -
Page 97: Changing The Dashboard Bulbs
Extract the bulb mount in question: " MC50 Pos. Warning light Colour 2 stroke oil reserve Engine oil pressure MC150 Low fuel amber Direction indicators green DASHBOARD LIGHTING BULBS CHANGING High beam ( blue THE DASHBOARD BULBS N O T E MC50 MC150 T o r e p l a c e t h e t w o u p p e r... -
Page 98: Changing The Rear Light Bulb
MC150 MC50 MC150 Extract the bulb mount in question: " Extract and replace the bulb with " CHANGING THE another of the same type. Pos. Warning light Colour REAR LIGHT BULB DASHBOARD LIGHTING BULBS Carefully read page 93 (BULBS). 2 stroke oil reserve MC50 NOTE Extract one bulb mount at a time... -
Page 99: Changing The Number Plate Light
NOTE To replace: Insert the bulb in the bulb socket, CHANGING THE NUMBER PLATE LIGHT making the two bulb pins coincide with Position the vehicle on the stand. " the relevant guides on the socket. Unscrew and remove the two screws (1). "... -
Page 100: Transport
TRANSPORT CAUTION WARNING CAUTION Never drain the fuel tank, either partially Never attempt to tow your vehicle with Never drain the fuel tank, either partially or completely. This may cause damage another vehicle. or completely. This may cause damage to the inner components of the fuel to the inner components of the fuel tank, or to other parts of the fuel tank, or to other parts of the fuel... -
Page 101: Cleaning
CLEANING Polish with silicone wax only after having carefully washed your vehicle. Do not use polishing pastes on matt paints. Do not wash the vehicle in direct sunlight, especially during the summer, when the paintwork is still warm, since if the shampoo dries before being rinsed away, it can damage the paint. -
Page 102: Periods Of Extended Storage
◆ To remove dirt and mud from the painted Set the ignition switch to " " and press PERIODS OF EXTENDED STORAGE surfaces, use a low pressure water hose. the engine start button " " for a few Certain precautions must be taken to Carefully wet the dirty parts and remove seconds, for distribute oil evenly over the prevent the negative effects cause by not... - Page 103 Some fuel additives may damage some components of your fuel system. Check ◆ Uncover and clean the vehicle, see page with your Local aprilia Dealer. 83 (CLEANING). ◆ Check the battery charge status, see ◆...
-
Page 104: Technical Data
TECHNICAL DATA Description MC50 MC150 Dimensions Max length 74.8 in (1900 mm) 76.7 in (1950 mm) 78 in (1980 mm) Max width 28.3 in (720 mm) 35.5 in (900 mm) 36.2 in (920 mm) Max height (at headlight) 42.3 in (1075 mm) 44.1 in (1120 mm) 44.7 in (1135 mm) Seat height... - Page 105 Description MC50 MC150 Capacities Fuel (including reserve) 1.98 USgal (7.5 2.4 USgal (8 Fuel reserve 0.5 USgal (2 Transmission oil 7.9 in (130 cm 5.19 in 85 cm √ 2 stroke oil (including reserve) 0.37 USgal (1.4 0.1 USgal (0.4 ) √...
- Page 106 Description MC50 MC150 Tyres Type Tubeless Front 120/70 - 12" - 51J 120/70 - 12" - 51P Sava Rear 130/70 - 10" - 59J 130/70 - 10" - 59P Sava STANDARD INFLATION PRESSURE Front 25 Psi (170 kPa) Rear 28 Psi (190 kPa) where passenger allowed by local legislation) INFLATION PRESSURE WITH PASSENGER MC50...
- Page 107 Description MC50 MC150 Warning lights Parking lights and low beam 12V - 1.2W High beam 12V - 1.2W Direction indicators 12V - 2W 2 stroke oil reserve 12V - 2W √ Engine oil pressure √ 12V - 2W Fuel reserve 12V - 2W use and maintenance Mojito 50 - 150...
-
Page 108: Lubricant Chart
LUBRICANT CHART MC50 Transmission oil (recommended): GEAR SYNTH, SAE 75W - 90. Alternatively, use quality branded oil with performance equal to or better than API specifications GL-4. 2 stroke oil (recommended): CITY 2T. Alternatively, use quality branded oil with performance equal to or better than ISO-L-ETC ++, A.P.I. specifications. TC ++. Fork oil (recommended): alternatively FORK 5W FORK 20W... -
Page 109: Lubricant Chart
LUBRICANT CHART MC150 Engine oil (recommended): TEC 4T, SAE 5W/40 Alternatively, use quality branded oil with performance equal to or better than CCMC G-4, API SJ specifications. Transmission oil (recommended): GEAR SYNTH, SAE 75W - 90. Alternatively, use quality branded oil with performance equal to or better than API GL-4 specifications. Fork oil (recommended): fork oil alternatively FORK 5W FORK 20W... -
Page 110: Wiring Diagram
WIRING DIAGRAM - LOCK ARANCIO BIANCO ARANCIO VERDE VISTO DAL LATO CHE SI CONNETTE AL REGOLATORE use and maintenance Mojito 50 - 150... -
Page 111: Wiring Diagram Key
WIRING DIAGRAM KEY - 1) Generator 35) Horn 2) CDI 36) Pick up 3) Spark plug 37) Fuses 4) HV coil 38) Multiple connectors 5) Voltage regulator 39) Rear parking light / stoplight / license plate light 6) Battery 40) √ 7) Starter 41) Direction indicators switch 8) Start relay... -
Page 112: Wiring Diagram
WIRING DIAGRAM - MC50 LOCK PASSING ARANCIO BIANCO ARANCIO VERDE VISTO DAL LATO CHE SI CONNETTE AL REGOLATORE use and maintenance Mojito 50 - 150... -
Page 113: Wiring Diagram Key
WIRING DIAGRAM KEY - MC50 1) Generator 35) Horn 2) CDI 36) Pick up 3) Spark plug 37) Fuses 4) HV coil 38) Multiple connectors 5) Voltage regulator 39) Rear parking light / stoplight / license plate light 6) Battery 40) √... -
Page 114: Wiring Diagram
WIRING DIAGRAM - MC150 PASSING LOCK 8 6 7 2 4 5 1 3 use and maintenance Mojito 50 - 150... -
Page 115: Wiring Diagram Key
WIRING DIAGRAM KEY - MC150 1) Fuel level sensor 35)Three-phase generator 2) Multiple connectors 36)Oil pressure sensor 3) Low fuel warning light 37)Automatic starter 4) Direction indicators warning light 38)Regulator 5) Parking light warning light 39)Front direction indicator RH 6) Dashboard lights 40)Parking light lamp 7) High beam warning light 41)Two position front lamp... - Page 116 NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
- Page 117 NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
- Page 118 NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
- Page 119 NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
- Page 120 Only aprilia original spare parts guarantee that the product will meet the performance and test standards established during the vehicle design process. aprilia original spare parts are subjected to thorough quality controls to ensure unbeatable reliability and long service life.