APRILIA Mojito 150 Workshop Manual

APRILIA Mojito 150 Workshop Manual

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MOJITO 50 - 125 - 150
1149 3
00/2003-11
workshopmanual

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Summarization of Contents

INTRODUCTION
FOREWORD
Manual provides important information for Aprilia dealers and trained mechanics.
REFERENCE MANUALS
Lists relevant Aprilia workshop engine manuals and spare part catalogues.
ABBREVIATIONS AND SYMBOLS
Defines common abbreviations and symbols used throughout the workshop manual.
GENERAL INFORMATION
STRUCTURE OF THIS MANUAL
Explains how the manual is structured into sections and chapters for easy reference.
SAFETY MESSAGES
Details warning symbols (DANGER, WARNING, IMPORTANT) and their meanings.
GENERAL SAFETY RULES
Covers safety precautions for carbon monoxide, fuel, high temperature components, and fluids.
DANGEROUS ELEMENTS
Highlights hazards associated with fuel, lubricants, engine oil, and brake fluid.
RUNNING IN PROCEDURES
Provides specific instructions for the initial running-in period of the vehicle.
VEHICLE IDENTIFICATION
Explains the location of chassis and engine serial numbers for registration.
50 CC VERSION
TECHNICAL INFORMATION
Details technical specifications, dimensions, engine, capacity, transmission, and fuel supply.
FIXING ELEMENTS
Lists components and their specified tightening torques, including Loctite recommendations.
LUBRICANT TABLE
Specifies recommended lubricants for transmission oil, mixer oil, fork oil, and brake fluid.
ARRANGEMENT OF MAIN ELEMENTS
Illustrates the layout of key components on the M50 and MC50 models.
ROUTINE MAINTENANCE OPERATIONS
Outlines scheduled maintenance tasks, checks, and replacements at different intervals.
AIR CLEANER MAINTENANCE
Instructions for cleaning and replacing the air cleaner element.
IDLING ADJUSTMENT
Procedure for adjusting the engine idling speed for proper performance.
SPARK PLUG SERVICE
Covers spark plug checking, cleaning, gap adjustment, and replacement.
FUEL SUPPLY SYSTEM
Diagram and procedure for removing the carburetor and fuel system components.
ENGINE REMOVAL
Step-by-step guide for safely removing the engine from the frame.
FRONT FORK DIAGRAM AND SERVICE
Exploded view of the front fork and instructions for its removal.
FRONT BODY DIAGRAM
Exploded view and parts list for the front bodywork components.
CENTRAL BODY DIAGRAM
Exploded view and parts list for the central body panels and components.
REAR BODY DIAGRAM
Exploded view and parts list for the rear bodywork components.
FRONT BRAKING SYSTEM DIAGRAM
Diagram of the front brake system, including caliper and pump components.
REAR BRAKING SYSTEM DIAGRAM
Diagram of the rear brake system, including drum and lever components.
WIRING DIAGRAM
Electrical wiring diagram for the Mojito 50 model.
125 - 150 CC VERSION
TECHNICAL INFORMATION
Details technical specifications, dimensions, engine, capacity, transmission, and fuel supply.
FIXING ELEMENTS
Lists components and their specified tightening torques, including Loctite recommendations.
LUBRICANT TABLE
Specifies recommended lubricants for transmission oil, engine oil, fork oil, and brake fluid.
ARRANGEMENT OF MAIN ELEMENTS
Illustrates the layout of key components on the M125 and MC150 models.
ROUTINE MAINTENANCE OPERATIONS
Outlines scheduled maintenance tasks, checks, and replacements at different intervals.
AIR CLEANER MAINTENANCE
Instructions for cleaning and replacing the air cleaner element.
IDLING ADJUSTMENT
Procedure for adjusting the engine idling speed using an exhaust gas analyser.
SPARK PLUG SERVICE
Covers spark plug checking, cleaning, gap adjustment, and replacement.
CHECKING AND TOPPING UP ENGINE OIL
Procedure for checking and adding engine oil to the correct level.
CHANGING ENGINE OIL AND FILTER
Steps for draining and replacing the engine oil and oil filter.
FUEL SUPPLY SYSTEM
Diagram and procedure for removing the carburetor and fuel system components.
ENGINE REMOVAL
Step-by-step guide for safely removing the engine from the frame.
FRONT FORK DIAGRAM AND SERVICE
Exploded view of the front fork and instructions for its removal.
FRONT BODY DIAGRAM
Exploded view and parts list for the front bodywork components.
CENTRAL BODY DIAGRAM
Exploded view and parts list for the central body panels and components.
REAR BODY DIAGRAM
Exploded view and parts list for the rear bodywork components.
FRONT BRAKING SYSTEM DIAGRAM
Diagram of the front brake system, including caliper and pump components.
REAR BRAKING SYSTEM DIAGRAM
Diagram of the rear brake system, including drum and lever components.
ELECTRICAL SYSTEM COMPONENTS
Details and checks for the control unit, starter motor, generator, and ignition coil.
WIRING DIAGRAM
Electrical wiring diagram for the Mojito 125-150 model.

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