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Motorola AURA R1 Service Manual
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Motorola AURA R1 Service Manual

Motorola AURA R1 Service Manual

Level 1 and 2
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Level 1 and 2 Service Manual
68000201686-A
TM
AURA
R1
GSM 850/900/1800/1900 MHz EDGE, GPRS

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Summary of Contents for Motorola AURA R1

  • Page 1 Level 1 and 2 Service Manual 68000201686-A AURA GSM 850/900/1800/1900 MHz EDGE, GPRS...
  • Page 2 MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. The Bluetooth trademarks are owned by their proprietor and used by Motorola, Inc. under license.
  • Page 3 Contents Level 1 and 2 Service Manual Contents Aura R1 68000201686-A Contents Introduction ................. 5 Product Identification .
  • Page 4 Contents Aura R1 December 31, 2008 68000201686-A...
  • Page 5 Available on a contract basis, Motorola Inc. offers comprehensive maintenance and installation programs that allow customers to meet requirements for reliable, continuous communications. To learn more about the wide range of Motorola service programs, contact your local Motorola products representative or the nearest Customer Service Manager. Product Identification Motorola products are identified by the model number on a label usually located under the battery.
  • Page 6 The Motorola products described in this manual may include Motorola computer programs stored in semiconductor memories or other media that are copyrighted with all rights reserved worldwide to Motorola. Laws in the United States and other countries preserve for Motorola, Inc. certain exclusive rights to the copyrighted...
  • Page 7 When ordering replacement parts or equipment, include the Motorola part number and description used in the service manual. When the Motorola part number of a component is not known, use the product model number or other related major assembly along with a description of the related major assembly and of the component in question.
  • Page 8 Introduction Aura R1 Replacement Parts Service Division (RPSD) Order replacement parts, test equipment, and manuals from RPSD. U.S.A. Outside U.S.A. Phone: 800-422-4210 Phone: 847-538-8023 FAX: 800-622-6210 FAX: 847-576-3023 Website: http://businessonline.motorola.com EMEA Phone: 49 461 803 1404 Website: http://emeaonline.motorola.com Asia Phone: 65 648 62995 Website: http://asiaonline.motorola.com...
  • Page 9 Level 1 and 2 Service Manual Specifications Specifications General Function Specification 824-848 MHz Tx Frequency Range GSM 850 869-893 MHz Rx 880-915 MHz Tx (with EGSM) Frequency Range GSM 900 925-960 MHZ Rx 1710-1785 MHz Tx Frequency Range DCS 1800 1805-1880 MHz Rx 1850-1910 MHz Tx Frequency Range PCS 1900...
  • Page 10 Specifications Aura R1 Speech Coding Function Specification Block Length 260 bits Classes Class 1 bits = 182 bits; Class 2 bits = 78 bits Bit Rate with FEC Encoding 22.8 kbps December 31, 2008 680000201686-A...
  • Page 11 Aura R1 support GPRS and Enhanced Data rates for GSM Evolution (EDGE). The Aura R1 is a 180° rotator form factor design, with a full stainless steal metal housing and equipped with a round 1.55" liquid crystal display (LCD), with 480 pixels across and capable of up to16M colors, which provides the highest resolution possible on mobile devices.
  • Page 12 When the user receives a call while in browser mode, the browser will pause and allow the user to resume after completing the call. Other Features Detailed descriptions of these and other Aura R1 features can be found in the user’s guide. December 31, 2008...
  • Page 13 Level 1 and 2 Service Manual General Operation General Operation Controls, Indicators, and Input / Output (I/O) Connections Aura R1 controls are located on the sides and rear of the phone. See Figures 2 and 2. Micro USB Port (on top of phone) Camera Lens...
  • Page 14 Send Key End Key Make & answer calls. Turn on/off, hang up, exit menus. v558619 Figure 2. Additional Controls, indicators, and I/O Display The Aura R1 wireless phone features 1.55 inch high resolution 480 pixel diameter display. December 31, 2008 680000201686-A...
  • Page 15 Level 1 and 2 Service Manual General Operation Indicators, in the form of icons, display on the LCD. Figure 3 shows some of the icons that display on the LCD. Feature Icons Date Service Provider 10:10 Shortcuts Menu Left Soft Right Soft Key Label Key Label...
  • Page 16 General Operation Aura R1 Message Indicator – Network/subscription-dependent feature: Shows when you receive a new text message. Other indicators can include: = voicemail = email message message Alert Style Indicator – Shows the alert style setting: = ring only = ring and...
  • Page 17 Co-Axial Cable Tool coaxial cable 1. To order in North America, contact Motorola Aftermarket and Accessories Division (AAD) at (800) 422-4210 or FAX (800) 622-6210; Internationally, AAD can be reached by calling (847) 538-8023 or faxing (847) 576-3023. 2. Not available from Motorola. To order, contact Hewlett Packard at (800) 452-4844.
  • Page 18 Disassembly/Reassembly Aura R1 Disassembly/Reassembly The procedures in this section provide instructions for the disassembly and reassembly of Aura phones. Tools and equipment used for the phone are listed in Table 2, preceding. Many of the integrated devices used in this equipment are vulnerable to damage from electrostatic discharge (ESD).
  • Page 19 Level 1 and 2 Service Manual Disassembly/Reassembly Lift up the battery at the side of the phone, then remove the battery from the phone. See Figure 5. Battery v561155 Figure 5. Removing the Battery There is a danger of explosion if the Lithium Ion battery is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended by the battery manufacturer.
  • Page 20 Disassembly/Reassembly Aura R1 Slide the SIM card out of the SIM holder, as shown in Figure 6. v561156 Figure 6. Removing the SIM Carefully lift the SIM from the phone. To replace, insert the SIM into the holder, ensuring the notched corner of the SIM is inserted last.
  • Page 21 Level 1 and 2 Service Manual Disassembly/Reassembly Transceiver Disassembly Remove the battery cover, battery, and SIM as described in the procedures. Insert the disassembly tool under the escutcheon and lift it up remove from the front housing. Avoid scratching the front housing surface. v510562 Figure 7.
  • Page 22 Disassembly/Reassembly Aura R1 Remove two screws from the transceiver front housing with the T4 driver. Screws v561220 Figure 8. Removing the Transceiver Housing Screws Close the blade and turn the phone over. Use the driver and a T6IP bit to remove the 4 top cap screws.
  • Page 23 Level 1 and 2 Service Manual Disassembly/Reassembly Use the disassembly tool to press the battery door spring contact that protrudes from the opening in the top cap. Battery Door Spring Battery Door Spring v561223 Figure 10. Pressing the 4 Battery Door Spring Lift the top cap assembly to clear the battery door spring contact.
  • Page 24 Disassembly/Reassembly Aura R1 Slide a flat tool such as a pair a tweezers under the hinge bezel and gently lift the bezel off the hinge module. Hinge Bezel v561245 Figure 12. Removing the Hinge Bezel Discard the hinge bezel after removal.
  • Page 25 Level 1 and 2 Service Manual Disassembly/Reassembly 11. The marked gears are visible as shown below. v561265 Figure 14. Hinge Gear Timing Marks 12. Secure the timing lock with the T3 Screw (tighten the T3 screw). Screw v561316 Figure 15. Securing the Timing Lock 68000201686-A December 31, 2008...
  • Page 26 Disassembly/Reassembly Aura R1 13. Use the T4 driver to remove 4 screws from the rear housing. v561317 Figure 16. Removing the T4 Housing Screws 14. Lift the rear housing away from the assembly. 15. Remove the volume key if the adhesive on the side key flex pad is loose. (What...
  • Page 27 Level 1 and 2 Service Manual Disassembly/Reassembly 16. Use a pair of tweezers or other flat tool, lift and remove the detent torsion spring. Torsion Spring Torsion Spring v561319 Figure 18. Removing the Detent Torsion Spring 17. Use the coaxial connector removal tool to lift one edge of the coaxial connector away from the board.
  • Page 28 Disassembly/Reassembly Aura R1 Coax Connector Coax Connector v561320 Figure 19. Removing the Coaxial Connector 18. Carefully curl the coax connector over on itself so the wires are close to the connector. Insert the protective cap such that the entire connector is within the cap (see Figures 20 and 21).
  • Page 29 Level 1 and 2 Service Manual Disassembly/Reassembly v561322 Figure 21. Protecting the Coaxial Connector Protective Cap 19. Push the protective cap into the center gear. Protective Cap Hinge Module v561323 Figure 22. Preparing the Coaxial Connector Lift the hinge module away from the transceiver assembly (see Figure 22). If necessary, push the imager barrel down to keep the imager from lifting off the hinge module.
  • Page 30 Disassembly/Reassembly Aura R1 21. Lift the front housing and PCB away from the blade assembly. If necessary, rotate the PCB and front housing to allow the detent slider bearing to clear the bearing track. Blade Assembly v561326 Figure 23. Removing the PCB from the Blade Assembly...
  • Page 31 Level 1 and 2 Service Manual Disassembly/Reassembly Blade Disassembly Using the driver and a T5IP bit, remove the four screws from the blade assembly. Blade Assembly Blade Assemby Screws (T5) Blade Assemby Screws v561329 Figure 24. Removing the Blade Assembly Screws Lift up on the blade plate and push the plate in the direction indicated to separate the blade front housing.
  • Page 32 Disassembly/Reassembly Aura R1 Carefully lift away the blade plate from the blade front housing. Blade Plate Connector Front Housing v561414 Figure 26. Removing the Blade Plate from the Blade Assembly The micro-coax prevents the blade plate and blade front housing from separating to far.
  • Page 33 Level 1 and 2 Service Manual Disassembly/Reassembly Use the disassembly tool to lift the earpiece speaker away from the blade front housing. Ensure the speaker mesh is not pulled up by the adhesive. Do not lift on the flex portion of the speaker, lift only on the speaker Disassembly tool Speaker...
  • Page 34 Disassembly/Reassembly Aura R1 Use a pair of tweezers or similar tool to lift the display module out of the blade front frame (see Figure 29). Lift the display module from under the lip of the blade front housing. DIsplay Module v561422 Figure 29.
  • Page 35 Level 1 and 2 Service Manual Disassembly/Reassembly Use the driver with the T5IP bit to remove the four screws from the blade assembly. Blade Assembly Screws (T5) v561426 Figure 30. Removing the Blade T5IP Screws from the Blade Assembly Continue the blade disassembly with step 4 on page 32. 68000201686-A December 31, 2008...
  • Page 36 Disassembly/Reassembly Aura R1 Assembling the Blade Assembly Assemble the Blade PCB to the Display Module Align & mate the display module board to board connector to the connector on the blade board assembly. Press firmly to ensure the connectors are fully mated.
  • Page 37 Level 1 and 2 Service Manual Disassembly/Reassembly Assemble the Blade Board/Display Module to the Blade Front Housing Remove the liner from the inside of the lens. Check the lens for smudges, finger prints or other cosmetic defects. Use de-ionized air, to blow out the inside of the blade and front housing lens to remove any loose foreign material.
  • Page 38 Disassembly/Reassembly Aura R1 Place top of display module under the top lip on the blade front housing. Blade Front Housing v561587 Figure 34. Placing the Display Module Under the Housing Top Lip Ensure white tabs on display module frame are below the small protruding arms on the front housing frame.
  • Page 39 Level 1 and 2 Service Manual Disassembly/Reassembly Verify the boss holes on the blade board support are aligned to the holes in the front housing frame. Carefully pull up on the speaker section of the blade board. Peel off the adhesive liner on the speaker.
  • Page 40 Disassembly/Reassembly Aura R1 Allow the speaker section of the blade board to return to normal position & then press on the speaker to set the adhesive against the speaker mesh. v561590 Figure 37. Pressing the Speaker to set the Adhesive Place the blade front housing in the press fixture and press the speaker to activate the PSA.
  • Page 41 Level 1 and 2 Service Manual Disassembly/Reassembly Assemble the Blade Plate Assembly Use magnet placement fixture, 2908. Place blade plate onto fixture with bearing facing down. v561614 Figure 38. Placing the Blade Plate into the Magnet Insertion Fixture Place magnet near bottom left magnet hole. Push magnet near black magnet insert.
  • Page 42 Disassembly/Reassembly Aura R1 This should automatically determine the correct orientation of the magnet. Repeat for the second magnet. v561615 Figure 39. Placing the Magnets Press down firmly on the magnets to press them into the insert. Ensure the magnets are even with the insert and plate.
  • Page 43 Level 1 and 2 Service Manual Disassembly/Reassembly Remove the mylar display spacer from the liner sheet. Place the mylar so that the holes in the top liner align to the posts in the fixture. v561615 Figure 40. Removing the Mylar Display Spacer Press down on the mylar to stick the adhesive to the plate.
  • Page 44 Disassembly/Reassembly Aura R1 Remove the display backer pad from the liner. Align the pad to the marking in the etched region on the left side of the plate, as indicated. v561615 Figure 41. Attaching the Display Backer Pad Stick the pad to the plate and press down to set the adhesive.
  • Page 45 Level 1 and 2 Service Manual Disassembly/Reassembly Remove blade insulator tape from the liner. Align the upper right edge of the tape to the boss hole. The left edge of the tape should align to the opening for the speaker mesh. Blade Insulator Tape v562000 Figure 42.
  • Page 46 Disassembly/Reassembly Aura R1 12. Align the edge of the speaker mesh to the opening on the inside of the blade plate. v562884 Figure 43. Attaching the Speaker Mesh 13. Lay the remainder of the mesh against the inside of the rear bezel. Press down on the mesh to activate the PSA.
  • Page 47 Level 1 and 2 Service Manual Disassembly/Reassembly Assemble the Micro-Coax to the Blade Plate Assembly Curl the micro-coax connector (adjacent to the curved coax wires) over on itself & insert into the long protective cap. Fully insert the connector until the open end is at the loose wires.
  • Page 48 Disassembly/Reassembly Aura R1 Feed the capped connector through the blade plate coupler from the side with the black mylar. Continue feeding the micro-coax through the coupler until the loose wires are in the middle of the coupler. Coupler v562886 Figure 45. Feeding the Micro-Coax Through the Coupler The plate is marked with location aids for the connector and the coax.
  • Page 49 Level 1 and 2 Service Manual Disassembly/Reassembly Align the coax connector so that it is in the marked area in the etched area. v562888 Figure 47. Aligning the Coax Connector 68000201686-A December 31, 2008...
  • Page 50 Disassembly/Reassembly Aura R1 Holding the connector in this location, remove the adhesive liner. Ensure the coax is aligned with the marking in the middle of the etched area. Press down on the coax to activate the PSA under the coax.
  • Page 51 Level 1 and 2 Service Manual Disassembly/Reassembly Assemble the Blade Front Housing to the Blade Plate If necessary, manually remove the black insert from the micro-coax connector on the blade board (may have been previously removed for testing). Pull the insert from the ends only.
  • Page 52 Disassembly/Reassembly Aura R1 Bring the blade plate into proximity to the blade board and display. Align the coax connector to the connector on the blade board. Press firmly and uniformly onto the connector to mate. There should be two distinct snaps when the left and right sides of the connector are mated.
  • Page 53 Level 1 and 2 Service Manual Disassembly/Reassembly Press the blade plate downward (1) against the blade front housing. Press only on the bearing race and not in the center of the plate. This may exert pressure on the back of the display resulting in display defects. While maintaining the downward pressure on the blade plate, push the blade plate toward the top of the blade front housing (2).
  • Page 54 Disassembly/Reassembly Aura R1 After the blade plate assembly is pushed into position, hold the nose of the blade plate down and push down (3) to close the gap between the blade plate and the blade plate front housing at the nose.
  • Page 55 Level 1 and 2 Service Manual Disassembly/Reassembly Make sure the blade plate assembly and the blade board support holes are aligned. Using a driver with a T5IP bit, tighten the screws in the order indicated. Take care not to scratch the cosmetic surfaces on the blade plate. Torque should be 1.5 in-lbs.
  • Page 56 Disassembly/Reassembly Aura R1 Carefully bend the keypad so that the silicone bends between the rows of numeric keys. v562898 Figure 57. Bending the Keypad While Inserting it onto the Front Housing Align the bottom portion of the keypad so the silicone goes inside the front housing and the keycaps remain on the outside of the front housing.
  • Page 57 Level 1 and 2 Service Manual Disassembly/Reassembly Flip the front housing over. Use a black stick or similar device to pull the silicone side flaps into the inside of the front housing. Silicone Flaps Post v562900 Figure 59. Checking the Keypad Silicone Flaps Repeat on the other side of the keypad.
  • Page 58 Disassembly/Reassembly Aura R1 Transceiver Assembly PCB Assembly: Assemble Dome Array/Light Sheet & Light Blocking Mylar Remove the dome array/light sheet from the adhesive liner. Place dome array/light sheet onto alignment fixture. Ensure the sheet is aligned properly to the three spring loaded pins on the fixture.
  • Page 59 Level 1 and 2 Service Manual Disassembly/Reassembly Place PCB on alignment fixture and press down onto dome array/light sheet. v562902 Figure 61. Inserting the PCB onto the Dome Array Alignment Fixture Remove the PCB and inspect the dome array/light sheet alignment. Gold pads should be visible Pads v562903...
  • Page 60 Disassembly/Reassembly Aura R1 Align the posts on the mylar fixture to the holes in the top liner Posts v562904 Figure 63. Aligning the light Blocking Mylar to the Fixture Posts 10. Repeat Step 5. 11. Remove the top liner. 12. Press along the light blocking mylar to set the adhesive.
  • Page 61 Level 1 and 2 Service Manual Disassembly/Reassembly PCB Assembly: Liquid Detection Label (LDL) Placement Place 3 LDL’s as indicated in Figure 65. v562905 Figure 65. Placing the Liquid Detection Labels PCB Assembly: Assemble Acoustic Seal Remove acoustic seal & clear top liner from the adhesive sheet. 68000201686-A December 31, 2008...
  • Page 62 Disassembly/Reassembly Aura R1 Place the acoustic seal & top liner on the alignment fixture. v562907 Figure 66. Placing the Acoustic Seal and Top Liner on the Alignment Fixture Place the PCB on alignment fixture and press down onto the acoustic seal.
  • Page 63 Level 1 and 2 Service Manual Disassembly/Reassembly Press the seal to the PCB to set the adhesive. Take care to avoid pressing on PCB components & the spring contacts. PCB Assembly: Assemble USB Seal Place USB grommet over connector so the top edge goes under the top of the connector.
  • Page 64 Disassembly/Reassembly Aura R1 PCB Assembly: Imager Flex Assembly Inspect the imager to ensure the grommet is on imager barrel correctly. Two grooves fit over two posts on imager. Posts Grooves v562910 Figure 69. Placing the Imager Flex Assembly onto the PCB Align and mate the imager flex board to board connector to the connector on the PCB.
  • Page 65 Level 1 and 2 Service Manual Disassembly/Reassembly Insert side key flex tail. Push in until white line on flex tail aligns to gold line on PCB. v562962 Figure 70. Inserting the Side Key Flex Tail Press down on the ZIF connector door. There should be positive feedback that the door is closed.
  • Page 66 Disassembly/Reassembly Aura R1 Align the bottom of the liner to the lower edge of the memory shield. Position the liner in the middle of the markings. v562962 Figure 71. Attaching the PSA to the Memory Shield Press down on the liner to secure the PSA to the shield.
  • Page 67 Level 1 and 2 Service Manual Disassembly/Reassembly PCB Assembly: Detent Bearing-Slider Assembly Squeeze out a little Nyogel 744 from the tube. Bring the tip of the tube close to the curved portion of the detent clip. Transfer a small amount of lube to the contact.
  • Page 68 Disassembly/Reassembly Aura R1 Push the bearing-slider into the track. Depress the detent clip spring and push the bearing-slider in such that the tail of the bearing-slider fits over the spring. The upward force of the spring will keep the bearing-slider in place. Push the slider all the way in.
  • Page 69 Level 1 and 2 Service Manual Disassembly/Reassembly Place your fingernail against the end of the channel of the clip. Push the bearing slider outward till it stops against the nail. This is the position the slider should be assembled in. v562968 Figure 76.
  • Page 70 Disassembly/Reassembly Aura R1 Carefully push the grommet over the cap. v562970 Figure 78. Pushing the Grommet over the Protective Cap After the grommet clears the cap continue pushing the grommet down over the coax. Insert the grommet prongs into the coupler recesses. Ensure all 3 prongs are completely inside the recesses.
  • Page 71 Level 1 and 2 Service Manual Disassembly/Reassembly Push the long protective cap all the way down to the grommet. Use the cap to hold the grommet in place during handling and assembly. v562972 Figure 80. Using the Long Protective Cap Front Housing Assembly Guide the micro-coax transceiver connector through the opening in the front housing assembly.
  • Page 72 Disassembly/Reassembly Aura R1 Rotate the bearing race so the bosses line up with the features in the front housing. Place PCB Assembly Guide micro-coax transceiver connector through the opening in the PCB. Housing Housing Post Boss Bearing Boss v562974 Figure 82. Assembling the PCB Place PCB assembly on the front housing aligning the screw bosses on the front housing and bearing to PCB notches.
  • Page 73 Level 1 and 2 Service Manual Disassembly/Reassembly Hinge Module Assembly Verify the hinge timing lock is in place. v562975 Figure 83. Verifying the Hinge Timing Lock 68000201686-A December 31, 2008...
  • Page 74 Disassembly/Reassembly Aura R1 Verify the imager backer pad is in place. v562976 Figure 84. Checking the Image Backer Pad Insert the detent torsion spring into the hole in the housing. The long straight arm should be aligned to the slot in the gear housing.
  • Page 75 Level 1 and 2 Service Manual Disassembly/Reassembly Rotate the spring so the spring arm is against the hinge housing. Spring Arm Hinge Housing v562978 Figure 86. Hinge Module Assembly The lock arm of the spring should appear as in Figure 86. 68000201686-A December 31, 2008...
  • Page 76 Disassembly/Reassembly Aura R1 Assemble Hinge Module to Phone Press down on the protective cap to keep the grommet pressed into the coupler. Align and insert the protective cap into the hinge module center gear. v562979 Figure 87. Assembling Hinge Module Assembly to Phone Keeping the pressure on the cap, push the hinge module down over the protective cap.
  • Page 77 Level 1 and 2 Service Manual Disassembly/Reassembly Remove the protective cap from the coax connector, straighten out the coax and align the connector to the PCB connector. Partially mate the connector. Make sure the coax is flat against the PCB shields. v562991 Figure 89.
  • Page 78 Disassembly/Reassembly Aura R1 Remove the liner from the memory shield PSA. v562993 Figure 91. Removing the Liner from the Memory Shield PSA Starting at the connector, run a finger up the coax to press the coax down to the shields. On the memory shield ensure the coax sticks to the PSA.
  • Page 79 Level 1 and 2 Service Manual Disassembly/Reassembly Inspect the coax to ensure it is lying flat against the shields and is centered coming out of the center gear of the hinge module. v562995 Figure 93. Inspecting the Coax Assembly Assemble the Rear Housing Assembly Inspect rear housing and ensure all the antenna heat stakes are staked.
  • Page 80 Disassembly/Reassembly Aura R1 Align the antenna cap to the bottom of the rear housing. Push the snap features on the housing and ensure the screw bosses are lined up properly. Push the antenna cap onto the housing in the direction indicated.
  • Page 81 Level 1 and 2 Service Manual Disassembly/Reassembly Turn the rear housing over and ensure the top snaps are properly engaged with the rear housing. Top Snaps v562998 Figure 96. Checking the Top Snaps Place the side key button into the front housing. The rounded edges of the button should face up.
  • Page 82 Disassembly/Reassembly Aura R1 NOT PINCH THE FLEX. While holding down the rear housing check the side key for tactile feedback for up and down direction. v563000 Figure 98. Placing the Rear Housing Position the rear housing onto the assembly aligning the housing around the hinge module.
  • Page 83 Level 1 and 2 Service Manual Disassembly/Reassembly Check the side key for tactile feedback. Set Detent Torsion Spring Use the torsion winding tool or a flat tip screw driver to lift the lock arm of the detent spring. Rotate the lock arm toward the locking position slot. Be careful not to allow the tab on the lock arm to drag across the decorated surfaces of the gear.
  • Page 84 Disassembly/Reassembly Aura R1 Push the lock arm into the locking position slot. Ensure the arm drops completely into the slot. All parts of the spring must be below the surface of the hinge module. v563037 Figure 101. Positioning the Lock Arm...
  • Page 85 Level 1 and 2 Service Manual Disassembly/Reassembly Place the Hinge Bezel Use a T3 driver to remove the timing lock screw and remove the plastic lock. Timing Lock Screw v563038 Figure 102. Removing the Timing Lock Screw 68000201686-A December 31, 2008...
  • Page 86 Disassembly/Reassembly Aura R1 Locate the bezel alignment posts on the hinge module. Do not touch the imager barrel as this may cause smudging or finger prints on the lens. v563039 Figure 103. Locating the Bezel Alignment Posts Remove the hinge bezel from the adhesive liner. Align the hole in the bezel to the post in the lower left corner of the module.
  • Page 87 Level 1 and 2 Service Manual Disassembly/Reassembly Align the slot in the bezel to the alignment post in the upper right side on the hinge module. Press down on the bezel to set the PSA. Inspect for proper alignment of the bezel around the imager and gears. v563041 Figure 105.
  • Page 88 Disassembly/Reassembly Aura R1 Place the top cap assembly onto the rear housing. v563042 Figure 106. Placing the Top Cap onto the Rear Housing Ensure the gold contacts on the rear housing assembly pop out through the windows on the top cap.
  • Page 89 Level 1 and 2 Service Manual Disassembly/Reassembly Drive the 4 top cap assembly screws in the sequence indicated using a T6IP bit with a torque driver at 1.6 in-lbs. v563044 Figure 108. Driving the Top Cap Assembly Screws Cycle the Blade Open the blade in the clockwise direction to verify hinge operation.
  • Page 90 Disassembly/Reassembly Aura R1 Drive the 2 antenna cap screws using a T4IP bit with a torque driver at 1.0 in- lbs. v563045 Figure 109. Driving the Antenna Cap Screws Assemble the Transceiver Riding Surface This operation should be done after all testing is completed.
  • Page 91 The Mechanical Serial Number (MSN) is an individual unit identity number and remains with the unit throughout the life of the unit. The MSN can be used to log and track a unit on Motorola's Service Center Database. The MSN is divided into 4 sections, as shown in Figure 110.
  • Page 92 Subscriber Identity Module (SIM) and Identification Aura R1 International Mobile Station Equipment Identity (IMEI) The International Mobile station Equipment Identity (IMEI) number is an individual number unique to the PCB and is stored within the unit's memory. The IMEI uniquely identifies an individual mobile station and thereby provides a means for controlling access to GSM networks based on mobile station types or individual units.
  • Page 93 Level 1 and 2 Service Manual Troubleshooting Troubleshooting Manual Test Mode Aura telephones are equipped with a manual test mode capability. This allows service personnel to verify functionality and perform fault isolation by entering keypad commands. To enter the manual test command mode, a GSM / DCS test SIM must be used. Press , to turn the phone OFF.
  • Page 94 Troubleshooting Aura R1 Table 4. Manual Test Commands (Continued) Key Sequence Test Function/Name Remarks 5*0*8 Set audio level 8 5*0*9 Set audio level 9 5*0*10 Set audio level 10 5*0*11 Set audio level 11 5*0*12 Set audio level 12 5*0*13...
  • Page 95 Level 1 and 2 Service Manual Troubleshooting Exploded View Diagram v561583 Figure 111. Exploded View Diagram 68000201686-A December 31, 2008...
  • Page 96 Troubleshooting Aura R1 Exploded View Parts List The following part numbers are provided only for reference. Please contact your local Motorola parts organization for current part number information. Table 5. Parts List Motorola Part Item Description Number 01000024002 ASSEMBLY, BLADE WITH LENS...
  • Page 97 Level 1 and 2 Service Manual Troubleshooting The "Replacement Parts Service Division (RPSD)" section on page 8 provides information about ordering replacement parts. There is a danger of explosion if the Lithium Ion battery pack is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended by the battery manufacturer.
  • Page 98 Troubleshooting Aura R1 December 31, 2008 68000201686-A...
  • Page 99 1 and 2 Index Level 1 and 2 Service Manual Index Aura R1 GSM 68000201686-A INDEX GPRS indicator 15 About 6 identification 91 active line indicator 16 international mobile station equipment identity 92 airplane mode 16 mechanical serial number 91...
  • Page 100 Index Aura R1 GSM user interface diagrams 16 regulatory agency compliance 5 removing antenna cover 21 warranty service 7 battery 16, 18 wireless access protocol (WAP) 12 battery housing 18 blade assembly 36 SIM 19 replacement parts contact information 7...