Related Manuals for Dover OPW 88 E Series
Summary of Contents for Dover OPW 88 E Series
- Page 1 This manual provides important safety and technical information Installation Manual OPW Engineered Systems Rack Monitor 88xxE...
- Page 2 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Disclaimer This manual provides important safety and technical information of the OPW Rack monitor 88XX-series. It is important that this manual is read and understood completely by the installing technician prior to installation.
- Page 3 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change OPW Engineered Systems OPW Fluid Transfer Group Europe BV Visiting address: 9393 Princeton Glendale Road Visiting address: Hamilton, Ohio 45011 Roggestaat 38 PHONE:: 513-932-9114 or 800-547-9393 2151BC Nieuw Vennep FAX: 513-932-9845 or 800-245-8536 PHONE:: +31 (0) 252-660300...
- Page 4 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Warranty All parts and products are thoroughly inspected and tested from the time raw material is received at our plant, until the product is completed. We guarantee that all products are free from defects in materials and workmanship for a period of one year from the date of shipment.
- Page 5 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Technical assistance in the U.S.A. If at any time during the installation a question arises that is not covered in this Installation Instruction, or with any other applicable documents referenced, feel free to call the OPW-ENGINEERED SYSTEMS –...
- Page 6 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Table of Contents Installation Manual OPW Fluid Transfer Group Europe B.V..........1 Disclaimer ..........................2 Warranty..........................4 Approvals ..........................4 Technical assistance in the U.S.A..................5 Table of Contents ........................6 Specifications ........................8 ATEX/IECEx Certification Detail .....................9 Entity parameters in reference to ground (See Figure 1 for details) ........9...
- Page 7 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change System configuration ....................25 Maintenance ........................28 Check Points ......................29 Operational Use ......................29 Dismantling Rack Monitor ..................30 Trouble shooting ..................... 31 Procedure in case of an Error or Emergencies ............31 Annex A - Available detail wiring drawings of the Rack Monitor 88XX and associated parts ..............................
- Page 8 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change 1 Specifications The Rack Monitor 88XX is a loading rack monitoring system which detects and controls loading operations from overfilling and communicates a pending overfill condition to the loading rack control automation equipment by means of a normally open relay contact.
- Page 9 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change ATEX/IECEx Certification Detail Entity parameters in reference to ground (See Fout! Verwijzingsbron niet gevonden. for details) 12,45 12,45 12,45 12,45 12,45 12,45 12,45 12,45 12,45 -1,99 12,45 13.3...
- Page 10 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change All rigid conduit (if used) must be installed with seal fittings within 18” (457.2 mm) of • each used NPT opening into the Rack Monitor per Article 500 of NFPA 70, National Electrical Code / Canadian Electrical Code (CEC) Section 18.
- Page 11 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change General Specifications Outline size 88XX : Width = 270 mm (10.6”) : Height = 230 mm ( 9.1”) : Thickness = 60 mm (2.4”) Material : Aluminum with <7.5% Mg (acc.
- Page 12 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change 1.3.3 Storage of the Rack Monitor 88XX Keep the Rack Monitor 88XX into the initial box and store it into a dry warehouse. Make sure (before installation or storage) to check if the package and the Rack Monitor 88XX is free from damages.
- Page 13 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Compliance See inserted Declaration of conformity H72651 for the latest standards and directives. Please contact OPW when this document is missing To get the Rack Monitor enclosure with a CE marking following directives are applicable:with IS Outputs Used Standards:...
- Page 14 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Initial installation Attention Installation must be performed by authorized and trained personnel only. General understanding of relevant electrical engineering • Practical understanding of explosion protection principles and techniques •...
- Page 15 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Pay attention to the following, Bolt material minimum Stainless Steel class A2-70 Torque setting as per bolt class. The enclosure must be installed to a rigid surface. The equipment must be de-energized before opening the cover.
- Page 16 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Remove the lid and pay extra attention to the plastic screen mounted on the rear of the • lid. The plastic screen is part of the flame-path of the housing, •...
- Page 17 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Prepare the designated position for installation, Make sure that the drilled holes are at least 8,4 mm or M8 threaded and that they • correspond to the holes of the enclosure. Position the Rack Monitor 88XX in front of the drilled holes (see Figure 4), •...
- Page 18 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Mounting Points Tighten the housing mounting bolts and the nuts (shown in Figures 5 & 6 above) with a • minimum of 14.5 Nm [10.3 FtLbs]and a maximum torque of 27.6 Nm [20.3 FtLbs], When Using Cable Glands (Housing with M20 Entry Holes) Select a suitable cable gland that meets the cable outer diameter.
- Page 19 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Note : Use one of the two provided ground bolts ( see Figure 7). to ensure a proper and reliable grounding (electrical bonding). Grounding Stud M6 (2x) Grounding Stud M6 (2x)
- Page 20 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change 6.2 Electrical wiring / installation Sensor To connect the monitor to the sensors mounted on a tank-truck a plug and cable set is being used. If the monitor is set to EN13922 specifications a 10 wire cable with a Black plug MUST...
- Page 21 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Note : Read cable specifications mentioned under entity parameters. Current EN13922 Color US Color US Color Color Five-wire 7400E 7110 7300 7100 pin usage Black Blue Green Blue...
- Page 22 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Emergency-switch An emergency switch or dead man switch can be connected at the terminal shown in Figure 9 (Rigid Conduit Shown) On the left side of the (10) tank truck sensors terminal strip a 2 pin terminal strip is placed.
- Page 23 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Mains wiring CAUTION Switch OFF mains power before making any connection. The mains terminal block is situated at the lower left corner of the metallic enclosure. Since the 88XX rack monitor is equipped with a high efficient switching regulator with a wide operating range.
- Page 24 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Data communication The 88XX series rack monitors are equipped with a communication socket designed to support different kind of protocols due to the versatile world of communications. Consult OPW for possible communication add-ons.
- Page 25 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change 7. System configuration A typical system consist of two parts. The Loading Rack Side The Tank Truck Side The 88XX Rack monitor is mounted as a stationary system on a loading rack. Although the 88XX rack monitor is equipped with all basic functionalities some extra parts can be added.
- Page 26 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Figure 12 TB4A BOTTOM SENSORS +12/24 RELAY ( - ) PULLS TO CIVACON GND ON PERMIT (5A MAX.) COMPARTMENT TIMER ROM III STATUS PUTS AUX 3 PERMIT OPTIC THERM...
- Page 27 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Another typical configuration is shown below. Instead of flameproof cable glands explosion proof seals are used. Read the installation manual of the explosion proof seals carefully to avoid dangerous situations. Figure 13 TB 1 TB4A...
- Page 28 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Notes: Control Equipment and Electrical Apparatus connected to the 88XX Rack monitor should NOT use or generate more than 250 Volts AC. Installation should be in accordance with Electrical installations in hazardous areas EN/IEC60079-14, EN50281 VDE-0165,NEC ANSI/NFPA 70 and ANSI/ISA RP12.6.
- Page 29 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change 8.1 Check Points During maintenance the following items should be checked: All earth cables should be rigidly connected and free from corrosion, • If there is no moisture inside of the enclosure, •...
- Page 30 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change 10. Dismantling Rack Monitor Attention Dismantling must be performed by authorized and trained personnel only. At the end of it’s lifetime and/or when changings the infrastructure of the working environment the rack Monitor 88XX must be moved to a new location the rack monitor should be dismantled.
- Page 31 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change 11. Trouble shooting Not all events can be displayed and please consult the operational manual for operational related problems. On all relay contacts and power inlet voltage terminal suppressors are placed to limit the surge voltage and current as well absorbing energy.
- Page 32 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Sensor cable specifications: OPW recommends to use plug / cord set with an individually screened blue cable / part number 7400E. If another equivalent cable is used the inductance Li must be less or equal to 0,8 mH/km for a maximum length of 40 meters.
- Page 33 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Annex A - Available detail wiring drawings of the Rack Monitor 88XX and associated parts Drawing(s) DS00258 BLACK PLUG WIRING DS00259 7511E DUAL BREAK AWAY Annex B - Recommended Spare Parts With the purchase of the Rack Monitor the OPW Engineered Systems recommends some spare parts to be purchased.
- Page 34 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change The following parts are also available: Part number Description Quantity EL04209 Internally used connector kit BCU-BLUE Blue Function key (low level) BCU-RED Red Function key (high level) 88XX-BRK Fastener kit 14x Door Bolts H72612NA_PA...
- Page 35 Rack Monitor 88XX Document: Installation Manual Date: 05 June 2024 Version: A.0 subject to change Control Drawing H72553. Figure 14 H72611N Page 35 of 37...
- Page 36 Rack Monitor 88XX Document: Declaration Form Date: 31JAN22 DOC: H72651 EU Declaration of Conformity In accordance with ISO/IEC 17050:2004 OPW Fluid Transfer Group Europe BV Roggestraat 38 Place label here 2153 GC Nieuw Vennep The Netherlands T: +31 (0)252 660 300 declare that: Product type: Product description:...
- Page 37 Function Key Rack Monitor 8800E/8801E Document: Declaration Form Date: 05-Sep-2017 Doc: H71795 C.4 EU Declaration of Conformity In accordance with ISO/IEC 17050:2004 OPW Fluid Transfer Group Europe BV Roggestraat 38 2153 GC Nieuw Vennep The Netherlands T: +31 (0)252 660 300 declare that: Product description : Function Key...
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