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AFRISO PrimoSol 130 Operating Instructions Manual

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Operating
instructions
Solar pump assembly
Version: 05.2019.0
ID: 900.000.0494
Copyright 2019 AFRISO-EURO-INDEX GmbH.All rights reserved.
PrimoSol® 130
Type: 130-1
Type: 130-4
Lindenstraße 20
74363 Güglingen
Telefon+49 7135 102-0
Service+49 7135-102-211
Telefax +49 7135-102-147
info@afriso.com
www.afriso.com

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Summary of Contents for AFRISO PrimoSol 130

  • Page 1 Operating instructions Solar pump assembly PrimoSol® 130 Type: 130-1 Type: 130-4 Copyright 2019 AFRISO-EURO-INDEX GmbH.All rights reserved. Lindenstraße 20 74363 Güglingen Telefon+49 7135 102-0 Service+49 7135-102-211 Telefax +49 7135-102-147 info@afriso.com Version: 05.2019.0 www.afriso.com ID: 900.000.0494...
  • Page 2 About these operating instructions About these operating instructions These operating instructions describe the solar pump assembly ® "PrimoSol 130" (also referred to as "product" in these operating instruc- tions). These operating instructions are part of the product. • You may only use the product if you have fully read and understood these operating instructions.
  • Page 3 Information on safety Information on safety Safety messages and hazard categories These operating instructions contain safety messages to alert you to poten- tial hazards and risks. In addition to the instructions provided in these oper- ating instructions, you must comply with all directives, standards and safety regulations applicable at the installation site of the product.
  • Page 4 Information on safety Intended use This product may only be used to circulate the following liquids in intrinsically safe, sealed, solar systems: • Standard heat transfer fluids (solar liquids) suitable for solar systems such as water-glycol mixtures The integrated safety group assembly serves to secure against excessive pressure.
  • Page 5 Information on safety These persons must have sufficient technical training, knowledge and expe- rience and be able to foresee and detect potential hazards that may be caused by using the product. All persons working on and with the product must be fully familiar with all directives, standards and safety regulations that must be observed for per- forming such work.
  • Page 6 Transport and storage Transport and storage The product may be damaged as a result of improper transport or storage. NOTICE DAMAGE TO THE PRODUCT • Verify compliance with the specified ambient conditions during transport or storage of the product. • Use the original packaging when transporting the product.
  • Page 7 Product description Product description Overview A. Insulation B. Return C. Ball valve, blue, can be shut off, with gravity brake and thermome- D. Safety group assembly E. Safety valve F. Discharge opening G. Pressure gauge with mounting valve H. Connection for expansion vessel I.
  • Page 8 Product description A. Flow B. Return C. Ball valve, blue, can be shut off, with gravity brake and thermome- D. Safety group assembly E. Safety valve F. Discharge opening G. Pressure gauge with mounting valve H. Connection for expansion vessel I.
  • Page 9 Product description Dimensions Fig. 3: PrimoSol® 130-1 (in mm) PrimoSol® 130...
  • Page 10 Product description Fig. 4: PrimoSol® 130-4 (in mm) Function Complete, pre-assembled and tightness-tested solar pump assembly with all required safety and functional components, including form-fit insulation. The insulation is also used to package the product for safe transport. A comprehensive range of accessories is available for all solar pump assem- bly, (see chapter "Spare parts and accessories").
  • Page 11 Product description Technical specifications Parameter Value General specifications System connection Weight Max. 5.5 kg Material of fittings Brass CW617N Insulation material Polypropylene EPP System pressure Max. 6 bar Type of sealing Flat-sealing Operating temperature range Ambient Max. 40 °C Medium Max.
  • Page 12 Mounting Mounting WARNING BURNS CAUSED BY HOT LIQUID The liquid in solar systems is under high pressure and can have temperatures of more than 100 °C. • Verify that the liquid has cooled down before opening the system. Failure to follow these instructions can result in death, serious injury or equipment damage.
  • Page 13 Mounting Mounting the product  Check the sealing surfaces for cleanliness and damage.  Verify that all pipe ends are perpendicular and have been deburred. The product is delivered ready to be installed. You must not dismount any of the parts. 1.
  • Page 14 Mounting Connecting the product A. Safety group assembly B. Flat gasket C. Flex pipe, flat-sealing Fig. 7: Fig. : Connection flex pipe G 1. Connect the pipes of the solar circuit to the connections of the fittings. 2. Connect the pipe or flex pipe of the expansion vessel to the safety group assembly.
  • Page 15  Verify that the liquid discharged via the discharge line is drained into a tank (collector tank for solar liquid from AFRISO) that can hold the total capacity of the system. The collected liquid must be returned to the sys- tem or disposed of by a specialised company.
  • Page 16 Mounting Fig. 8: Discharge line with tank (left) Fig. 9: Discharge line with collector tank for solar liquid from AFRISO (right) Electrical connection DANGER ELECTRIC SHOCK • Verify that the degree of protection against electric shock (protection class, double insulation) is not reduced by the type of electrical installation.
  • Page 17 Mounting NOTICE DAMAGE TO THE PUMP ELECTRONICS • Verify that the pump is not controlled via an external speed controller which changes the supply voltage. • Verify that the pump is controlled with 230 V without phase angle control. • Switch the pump on and off via the controller.
  • Page 18 Commissioning Commissioning Commissioning the product PrimoSol® 130-4 is filled via the filling and flushing valves at the flow meter. PrimoSol® 130-1 is filled via an external filling and flushing unit. 1. Attach a label in the vicinity of the discharge line or to the safety valve with the following text: "For safety reasons, liquid must be able to escape via the discharge line during heating.
  • Page 19 Commissioning 6. Open the two shut-off valves (2, 3) and close the shut-off (1) for filling. 7. Fill the system with solar liquid via the shut-off valve (2). 8. As soon as solar liquid escapes via the lower shut-off valve (3), close this shut-off valve.
  • Page 20 Operation Operation For safety reasons, liquid must escape via the discharge line of the safety valve during heating. 1. Do not shut off the safety valve. 2. If the safety valve has triggered, check the system before recommission- ing the system. ...
  • Page 21 Operation Venting the system WARNING BURNS CAUSED BY HOT LIQUID The liquid in solar systems is under high pressure and can have temperatures of more than 100 °C. • Verify that the liquid has cooled down (< 50 °C at the red thermometer) before venting the system.
  • Page 22 Maintenance Maintenance Maintenance intervals When Activity Flow meter can no Drain, flush and fill the system. longer be read Circulation pump is Replace the circulation pump. defective Maintenance activities 8.2.1 Replace circulation pump 1. Close the shut-off at the flow meter and set the blue ball valve to 90 ° position.
  • Page 23 Troubleshooting Troubleshooting Any malfunctions that cannot be removed by means of the measures described in this chapter may only be repaired by the manufacturer.  Observe the information in the enclosed operating instructions in the case of malfunctions of the circulation pump. Problem Possible reason Repair...
  • Page 24 45 ° position and open escapes via the filling shut-off and flushing units Other malfunctions Contact the AFRISO service hotline Decommissioning, disposal Dispose of the product in compliance with all applicable directives, standards and safety regulations. Electronic components must not be disposed of together with the normal household waste.
  • Page 25 Returning the device Returning the device Get in touch with us before returning your product. Warranty See our terms and conditions at www.afriso.com or your purchase contract for information on warranty. Spare parts and accessories NOTICE DAMAGE DUE TO UNSUITABLE PARTS •...
  • Page 26 Spare parts and accessories Spare parts and accessories Product designation Part no. Figure Filling and flushing unit 77781 With ball valve, two boiler filling and drain valves KFE G , compression fittings at both ends Ø 22 mm, Length 127 mm Flow meter Measuring range With filling and flushing...
  • Page 27 Spare parts and accessories Product designation Part no. Figure Connection kit for diaphragm expansion ves- 77904 sels (MAG) Suitable for safety group assembly, wall bracket, flex pipe flat-sealing (500 mm, union nuts G and gaskets), adapter, MAG mount- ing valve G , fastening material Flex pipe Length...
  • Page 28 Appendix Appendix 14.1 EC Declaration of Conformity PrimoSol® 130...

This manual is also suitable for:

130-1130-4