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SAHLINS 2042 Manual

Combi winch
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Nr 9972-210310
Manual
Combi winch 2103

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Summary of Contents for SAHLINS 2042

  • Page 1 Nr 9972-210310 Manual Combi winch 2103...
  • Page 2 Thank you for buying a SAHLINS product We want you to be satisfied with your 2042 power unit, and this Instruction Manual has been written to help you handle and maintain it safely. Please read it carefully before operating the machine, so that you are aware of the safety measures you need to take when you use it.

  • Page 3: Table Of Contents

    Contents Safetyregulations..............................4 Introduction ................................6 Technical specifications ............................6 Handling .................................. 7 Setting up the machine ............................7 Fitting the drum ..............................8 Fitting the drum do the outlet shaft of the capstanwheel ................8 Fitting the wirerope on capstanwheels ......................9 Operation ................................

  • Page 4: Safetyregulations

    Repair or replace damaged components, or any which are suspected of damage. Repair or replace damaged parts before starting and operating the equipment. Use only genuine SAHLINS parts. 20. Before starting and operating the equipment, it is essential to ensure that no persons, animals, tools, components or other foreign objects are in, on, under or around it.
  • Page 5 24. Watch out when starting and operating the equipment for any defective measuring instruments, visible defects, smells or unusual sounds wich may give a warning of a fault. Stop the equipment immediately if a fault is suspected. 25. Carry out all inspections, maintenance, lubrication and adjustments with great care, and in accordance with the manufacturer´s recommendations.

  • Page 6: Introduction

    Introduction Multiwinch 2103 Multiwinch 2103 – a hydraulic driven, 2-speed, combined capstan and drumwinch with large capacity. Used for overheadline- or underground cable pulling. The machine is equiped with 2 capstan wheels and separate collectingdrum ( see accessories) For pulling overheadline especially ABC cable, a synthetic line is used, and a mechanical lockingdevice retains the load when you stop pulling.

  • Page 7: Handling

    Handling Setting up the machine 1) Remove the machine from the towing hook. 2) Wind the jockeywheel up as far as possible. 3) Adjust the supportlegs to a suitable height and lock them. 4) Wind the jockeywheel down so that the machine rests firmly on the supportlegs.

  • Page 8: Fitting The Drum

    Fitting the drum The collectingdrum is equipped with a springcatch. Pull up the springcatch and fit the drum on the shaft Make sure that the springcatch hits the hole on the shaft. When pulling out line – fit the drum so that the springcatch hits the groove on the shaft.

  • Page 9: Fitting The Wirerope On Capstanwheels

    Fitting the wirerope on capstanwheels Make five loops with the wirerope Fit the last loop’s outgoing rope in the inlet roller and thread the rope around the inner groove of the rear wheel,continue to the inner groove of the front wheel. Wind the rope on all grooves and finish through the linespreader up to the drum.

  • Page 10: Operation

    Operation Start / stop of engine See manual for Honda GX 390 Direction Operation forward / reverse is performed with control (1) on the winch unit. Force The machine is equipped with a dynamometer where you can read the pullinforce. Setting of pullingforce The pullingforce is set with a relief valve (3) 1) Turn the valve anticlockwise all the way...

  • Page 11: Maintenance

    Maintenance Honda engine: See manual for Honda GX 390 Hydraulic system Hydraulic tank: The oillevel shall be between min- and max- marking on the levelindicator. Fill oil at the breatherplug on top of the tank. The hydraulic fluid shall be analyzed or changed at least once a year. Clean the tank if neccesary.

  • Page 12: Frictioncoupling

    Frictioncoupling The frictioncoupling works to create tension between the collecting drum and capstanwheels. To reach the coupling remove the topcover. If the capstanwheels rotates without the wirerope is collected, the coupling is too loose. The coupling may need adjustment: Loosen the lockingscrews.(1) Turn the nut with attached specialkey.(2) Turn it bit by bit until the collectingdrum rotates with as much force it takes to get maximum...

  • Page 13: Chassis

    Chassis The chassis is galvanized and do not need any further treatment Kontrollera regelbundet det främre stödhjulet och däcken. Däcktryck 2,75 Bar. General Lift the 2103-winch at the front anchoring eye and at the upper holes of the supportlegs. Caution! Use approved lifting equipment Weight approx.

  • Page 14: Spareparts

    Spareparts Chassis sid. 14 (28)
  • Page 15 Sparepartlist Chassis ref to page 14 Ref.No. Partnumber Partname 2100-5011 Frame / Ram See page 18 Winchunit / Vinschenhet See page 20 Hydraulictank 9503-001 Cushion /Motordämpare 3060-0021 Drum/trumma Ø530 3060-0010 Drum/trumma Ø395 9631-08016 Screw M8x16 2100-0050 Drumstand / Trumhållare 9401-08016 Wingscrew 2100-0200 Drumsupport / Stödlager...
  • Page 16 Winch sid. 16 (28)
  • Page 17 Sparepartlist Winch ref to page 16 Ref.No. Partnumber Partname 3060-5001 Winchhousing / Vinschhus 3062-5001 Bullwheel / Nockhjul 3060-5004 Bearinglid / Lagerlock 9462-30477 Sealing ring /Tätningsring 9201-6006-0 Ballbearing / Spårkullager 6006-0 9322-0840 Flat key / Plattkil 8x7x40 T 9321-0840 Flat key / Plattkil 8x7x40 R 3060-5005 Shaft Bullwheel / Axel nockhjul 3060-5006...
  • Page 18 Linespreader sid. 18 (28)
  • Page 19 Sparepartlist linespreader ref to page 18 Ref.No. Partnumber Partname 3062-5012 Cover linespreaderattachment / Lock linspridarfäste 3062-5013 Arm linespreader / Linspridararm 3062-5014 Controlarm / Linspridararm 9674-001 Breatherplug / Lyftningsfilter MTSF R3/8 BSP 9551-06 Greasenipple / Smörjnippel 9361-06020 Screw / Skruv M6x20 9254-2020 Slide bearing / Glidlager 20x23x20 9302-020...
  • Page 20 Powerpack sid. 20 (28)
  • Page 21 Sparepartlist Powerpack ref to page 20 Ref.No. Partnumber Partname 1010-5001 Tank 1010-5002 Tank cover / Tanklock 9642-00601 Hydraulicpump / Hydraulpump Casappa PLP6,3D 1013-5005 Shaft spacer engine / Distansrör motoraxel 1013-5001 Intermediate spacer engine / Mellandistans motor 1010-5003 Adaptor / Mellanstycke 9381-04016 Screw / Skruv MCS 4x16 2103-4020...
  • Page 22 Frictionunit / drumholder sid. 22 (28)
  • Page 23 Sparepartlist frictionunit / drumholder ref. to page 22 Ref.No. Partnumber Partname 3062-5016 Drumholder frame / Trumhållarstativ 3062-5024 Chainguard / Kedjeskydd 3060-5047 Nut / Mutter 9485-001 Discspring / Tallriksfjäder 3060-5046 Clutch driveplate / Tryckplatta 9591-001 Frictiondisc / Friktionsbelägg 9229-001 Needle bearing / Nållager 3060-5026 Chainwheel / Kedjehjul 9373-08006...
  • Page 24 Hydraulic manifold and motor Ref.No. Partnumber Partname 9641-13102 Hydraulic motor 2-speed / Hydraulmotor 2-hast. 2103-5001 Hydraulic manifold / Hydraulblock 9661-010 Directional valve / Ritningsventil 9675-100 Hose / Mätslang 9621-GE8L1/4 Hydraulic connector / Hydraulkoppling 2103-5006 Gauge / Manometer 2103-5002 Gauge frame / Manometerhållare 9662-003 Valve / Ventil MRV3-10-D 9663-901...

  • Page 25: Accessories

    Accessories Accessories overheadlinewinch Pilotropedrum with 1100m Ø 6 mm Polynite Part.no: 2060-0030 Empty drum Ø 530 Part.no: 3060-0021 Pilotrope Polynite 1100m Ø 6 mm Part.no: 7512-061100 Pilotropedrum with 1100 m Ø 6 mm Polynite Ø 680 Art.nr.: 204-034 Piloteropedrum empty Ø 680 Part.no: 2040-0121 Pilotrope Polynite 1100m Ø...

  • Page 26: Accessories Underground Cable Winch

    Accessories underground cable winch Drum and steel wirerope Empty drum Ø 395 mm Part. No.: 3060-0010 Steelwirerope 500 m Ø 5 mm Part. No.: 7540-001 Underground boom Part. No.: 2100-0020 Other accessories Protective coverl Part.no.: 2100-0060 sid. 26 (28)
  • Page 27 sid. 27 (28)
  • Page 28 Sahlins Sweden AB Företagsvägen 2 512 64 Holsljunga Sweden +46 320 209 330 sales@sahlins.com 2020.03 sid. 28 (28)

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