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Related Manuals for SAHLINS COMBI WINCH 2104 Electric
Summary of Contents for SAHLINS COMBI WINCH 2104 Electric
- Page 1 No. 9972-2104010 Combi winch 2104 Electric USER MANUAL...
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Page 2: Table Of Contents
Contents Thank you for choosing a SAHLINS product General information Safety rules General safety measures Safety in the workplace Equipment safety Safety with regard to fire and environmentally hazardous substances Safety with regard to hydraulic systems Battery safety Battery charger safety... - Page 3 Pull direction Pulling force Pulling speed Line spreader Demolition Miscellaneous Lifting the machine Work lighting Maintenance Service schedule Winch unit Chassis Friction brake Friction clutch Spare parts Overview Winch unit Line spreader Drum holder/Friction clutch Notes EU Certificate of Conformity...
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Page 4: Thank You For Choosing A Sahlins Product
THANK YOU FOR CHOOSING A SAHLINS PRODUCT We want you to be happy with your equipment. This instruction manual has been written to facilitate its safe handling and maintenance. Please read the manual thoroughly before using the equipment so that you are aware of the safety measures you need to take when using it. -
Page 5: Safety Rules
SAFETY RULES GENERAL SAFETY MEASURES The products to which this user manual applies may only be used in the ways described. All other use is PROHIBITED and is strongly advised against, as this may involve a risk of accident. Read and acquaint yourself with all of the warnings, precautionary measures and instructions in the user and care manual, and read and learn the importance of all the signs on and around the equipment. -
Page 6: Equipment Safety
17) Be alert with regard to conditions that could obstruct supervision in and around the work area. EQUIPMENT SAFETY 18) Warning, prohibition and information signs must not be concealed, changed, damaged or removed. 19) Never climb onto or allow anyone else to climb onto the equipment during operation, transportation or lifting. -
Page 7: Safety With Regard To Hydraulic Systems
31) Never start a diesel or petrol engine in an enclosed space if it is not properly ventilated. Hazardous gases can be fatal. 32) Do not use flammable and/or combustible substances such as petrol, paraffin or diesel to clean parts. Always use non-flammable solvents that are intended for cleaning. SAFETY WITH REGARD TO HYDRAULIC SYSTEMS 33) Do not perform maintenance on components in hydraulic systems without first ensuring that the system has been depressurised. -
Page 8: Battery Charger Safety
BATTERY CHARGER SAFETY 54) Only use the supplied battery charger or charging device to charge the battery. 55) Do not place objects in the air gaps of the charger. Do not attempt to take the battery charger apart. Do not connect the charger’s contacts to metal objects. Use an approved electrical socket. -
Page 9: Introduction
INTRODUCTION COMBI WINCH 2104 Combi winch 2104 is an electrically-operated, combined capstan and a drum winch intended for overhead line installation and underground cable laying. Regardless of which winch is used, there is a function that ensures that the winch cannot inadvertently go backwards. -
Page 10: Technical Data
TECHNICAL DATA WINCH UNIT Attribute Value Engine Electric Power source Battery Max. pulling force capstan winch 1000 kp Max. pulling speed capstan winch 40 m/min Max. pulling force drum winch 345 kp (at Ø400 mm *) Max. pulling speed drum winch 116 m/min (at Ø680 mm *) Recommended pilot rope (synthetic) Ø6x1100m, Ø8x500m... -
Page 11: Component Parts
COMPONENT PARTS Name Name Control panel Line spreader (capstan winch) Line spreader (drum winch) Wheel/axle Warning light * Storage box * Work lighting * Drum (synthetic rope) * Battery box Demolition drum * Capstan winch unit Drum (steel line) * Support stand Stop chocks Support wheels... -
Page 12: Operation
OPERATION WORKING WITH COMBI WINCH 2104 SAHLINS Combi winch 2104 is reliable in design to provide safety. It can help you to perform your work easily and facilitate your work. However, it is important that you follow these instructions carefully as improper handling can be hazardous. -
Page 13: Capstan Winch
C A P S T A N W I N C H • Use a Sahlins original drum with synthetic rope. The drum is mounted on the drum •... -
Page 14: Underground Cable Laying
For underground cable laying, the capstan winch function is used, which enables maximum and constant pulling force throughout the entire pull. C A P S T A N W I N C H Use a Sahlins original drum with • steel line. -
Page 15: Mounting The Drum
MOUNTING THE DRUM L I N E D R U M – C A P S T A N W I N C H Pulling out the rope / Decoupled Mount the drum (4) on the drum axle (5). • •... -
Page 16: Line Drum & Demolition Drum - Drum Winch
L I N E D R U M & D E M O L I T I O N D R U M - D R U M W I N C H Run the winch so that the wide groove on the axle points obliquely forward upwards. Pulling out the rope / Decoupled Mount the drum (4) in its outermost groove (1), so that the claw coupling (3) •... -
Page 17: Attaching The Line To The Capstan Wheel
ATTACHING THE LINE TO THE CAPSTAN WHEEL S T E E L L I N E / S Y N T H E T I C R O P E Make five loops. (Only for steel line) (1) • • Start by mounting the line in the input roller (2). -
Page 18: The Battery
THE BATTERY ⚠️ W AR N IN G! High-voltage! The battery and charger contain a voltage level that could cause personal injury. Never remove the cover or disassemble the battery and do not touch uninsulated battery terminals, connections or other live parts. S T A R T I N G A N D S W I T C H I N G O F F T H E B A T T E R Y Start the battery by pressing button (2) -
Page 19: Control Panel
Do not insert anything into the ventilation openings on the charger. Do not use the charger in the event of signs of damage. Do not store flammable material near the battery charger. CONTROL PANEL Name Name On/Off winch Emergency stop On/Off battery Indicator winch On/Off In/Out pulling winch... -
Page 20: Manoeuvring
MANOEUVRING P U L L D I R E C T I O N All references below refer to the ”Control panel” section on page 18 Forward and reverse control performed via control (3). • P U L L I N G F O R C E All references below refer to the ”Control panel”... -
Page 21: Pulling Speed
P U L L I N G S P E E D All references below refer to the ”Control panel” section on page 18 Capstan winch Set the desired ”pulling force” with control (6) and see the indicated value (C) •... -
Page 22: Demolition
D E M O L I T I O N Always lift off the line spreader if the jointing sleeves pass. • • The old line is wound on and lifted out of the machine. • Split the drum by loosening the tension grip (1) and lift out the line ring. ASSEMBLED SPLIT MISCELLANEOUS... -
Page 23: Work Lighting
LIGHTING W O R K L I G H T I N G TRANSPORT OPERATING POSITION POSITION WARNING LIGHT Combi winch 2104 can be equipped with work lighting as well as a warning light. The lighting is fully rotatable and height and laterally adjustable. All lights can be charged with the supplied charger via the socket behind the battery box cover. -
Page 24: Maintenance
MAINTENANCE SERVICE SCHEDULE Once a Every third Every sixth Each Annually or Name month or month or 50 month or 150 time 300 hours 20 hours hours hours Winch unit * - Oil level winch housing ☒ 1 ☐ ☐ ☐... -
Page 25: Winch Unit
WINCH UNIT • The oil level in the winch housing is checked via the oil level plug (1) on the front end. Top up gearbox oil if necessary. Top up via the venting valve (2) on top of the • winch housing. -
Page 26: Chassis
CHASSIS The chassis is hot-dip galvanized and requires no special inspection. Check the function of the front support wheel regularly and lubricate if necessary. Check tyre pressure, see information in the "Technical data" section on page 9. FRICTION BRAKE The friction brake, which prevents the drum from "running away", can be adjusted. Adjustment is made with the line drum full. -
Page 27: Friction Clutch
FRICTION CLUTCH If the capstan wheel rotates without winding in the line, the friction clutch is too loosely tightened and must be adjusted. The friction clutch should then be adjusted. • Adjustment is made with the line drum full • The friction brake should first have been adjusted. -
Page 28: Spare Parts
SPARE PARTS OVERVIEW... - Page 29 Part Quantity Part No. Name 9581-005 Wheels 2100-5010 Support stand 9583-002 Clamping sleeve 9583-001 Support wheels 2040-0215 Demolition drum Winch unit (See page 30) 3060-0010 Drum Ø395 2104-5022 Bracket - Control panel 2104-5012 Support - Electric motor 9582-007 Ball coupling 9580-018 Wheel axle 2100-5008...
- Page 30 2104-5020 Spacer tube - Drum bracket 3060-0021 Drum Ø530 2100-0020 Support bearing 3062-3001 Line spreader assembly (page 32) 2104-5021 Mounting plate - Control panel 2104-5013 Support - Gearbox 2104-5014 Cover - End 2104-5016 Cover - Rear Small 2103-5016 Lighting bracket 214-5017 Cover - Rear Large 9710-021...
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Page 31: Winch Unit
WINCH UNIT Ref. No. Quantity Part No. Name 3060-5001 Winch housing 3062-5001 Capstan wheel 3060-5004 Bearing cover 9462-30477 Seal ring 9201-6006-0 Deep groove ball bearings 6006-0... - Page 32 9322-0840 Parallel key 8x7x40 T 9321-0840 Parallel key 8x7x40 R 3060-5005 Shaft capstan wheel 3060-5006 Shaft capstan wheel 3062-5002 Capstan wheel 3062-5003 Line pin lower 3062-5004 Line pin upper 9424-12 Nut M12 9321-0830 Parallel key 8x7x30 R 9302-025 Circlip SGA25 9301-047 Circlip SGH47 9201-6005-20...
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Page 33: Line Spreader
LINE SPREADER... - Page 34 Ref. No. Quantity Part No. Name 3062-5012 Cover line spreader bracket 3062-5013 Line spreader arm 3062-5014 Line spreader arm 3060-5010 Idler pulley 3062-5015 Spacer sleeve 9511-3010 Ball M10 Ø30 9201-6004-2 Deep groove ball bearing 6004-2RS 9252-2015 Slide bearing 20x23x20 9302-020 Circlip SGA20 9551-06 Grease nipple...
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Page 35: Drum Holder/Friction Clutch
DRUM HOLDER/FRICTION CLUTCH... - Page 36 Ref. No. Quantity Part No. Name 3062-5016 Drum holder stand 3062-5024 Chain guard 3060-5047 9485-001 Belleville spring washer 3060-5046 Pressure plate 9591-001 Friction pad 9229-001 Needle bearing 3060-5026 Chain gear wheel 9373-08006 Stop screw M6x8 3060-5045 Clutch hub 3060-5027 Freewheel hub outer section 9372-06025 Screw MF6S M6x25 3060-5028...
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Page 37: Notes
NOTES... - Page 39 01/12/2021 +46(0)320 209 330 | www.sahlins.com | sales@sahlins.com...
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