Related Manuals for DANA TM4 SUMO LD Series
Summary of Contents for DANA TM4 SUMO LD Series
- Page 1 Installation Guide SUMO LD Motor: LSM110E Model: MA-270_165-xx TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx)
- Page 2 Model number: MA-270_165-xx Document information Reference: TG-0288 TM4 SUMO LD Motor (MA-270_165-xx) Installation Guide Release date: 2021-01-22 Version number: Template information Reference: IN-8032_3 CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 2 of 25 2021-01-22...
- Page 3 4.5.4 Grounding the system ..................22 4.5.5 Phase cables ....................23 4.5.6 Motor sensor interface harness ................. 25 5 Customer service ......................25 CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 3 of 25 2021-01-22...
- Page 4 Grounding location .................... 23 Figure 10 Phase cable installation with Quick connect cables ........... 24 Figure 11 Motor sensor interface location ................. 25 CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 4 of 25 2021-01-22...
- Page 5 • What’s new This is the first version of this guide. In future releases, this section will contain information on modifications and corrections. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 5 of 25 2021-01-22...
- Page 6 Installation Guide Disclaimer All installation instructions, limits and warnings given in the technical documentation supplied by Dana TM4 must be respected in order to ensure that the system runs optimally and is not at risk of damage by misuse. Operating the system outside of the established limits constitutes misuse and may invalidate any warranty.
- Page 7 Refer to the latest published version of documentation and/or software package on the TM4 Extranet site. Documentation specific to your system is available on the TM4 Extranet. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 7 of 25 2021-01-22...
- Page 8 Direct exposure to sunlight Not permitted Max. storage period 6 months Note: Refer to the ISO-16750-4 standard for information related to ambient temperature values. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 8 of 25 2021-01-22...
- Page 9 Note: If the packaging and/or the product are damaged, take photographs of the damage, save all packaging materials and immediately notify the carrier as well as Customer Service at TM4. See Section 5 for TM4 contact information. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 9 of 25 2021-01-22...
- Page 10 Lifting brackets Note: The lifting brackets can be removed and the holes can be used for other purposes, see product interface drawing [5]. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 10 of 25 2021-01-22...
- Page 11 Read these general safety warnings before installing the product. WARNING Mishandling of this product may damage the product and/or cause injury or death. All limitations and specifications communicated by Dana TM4 regarding the product must be • respected. Do not attempt to open, repair or modify this product. In case of damaged casing or suspected •...
- Page 12 Prior to use, the output shaft splines must be lubricated with good quality lithium-based EP grease that meets with NLGI grade 2 requirements. This will help prevent premature corrosion or other damage that could impact product safety and longevity. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 12 of 25 2021-01-22...
- Page 13 Also take care to avoid obstructing the vents located at the front and back of the motor, see Figure 2. Figure 2 Vents on motor casing CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 13 of 25 2021-01-22...
- Page 14 (counter-clockwise) and reverse indicates the clockwise direction. See the software section in the product Operations and Maintenance Guide [3] for details of which parameters can be configured to achieve the desired result. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 14 of 25 2021-01-22...
- Page 15 Points are available on the casing designed to securely fix accessories relevant to the integration of the product in the system. For accessory point specifications, refer to the product interface drawing [5]. Figure 5 Accessory points CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 15 of 25 2021-01-22...
- Page 16 • Parallel configuration, Section 4.4.3. • Note: Dana TM4 does not supply any cooling equipment or accessories. 4.4.1 Safety warnings related to handling the cooling agent Read all safety warnings associated with handling the cooling agent before working with the cooling system.
- Page 17 This cooling configuration involves the MCU and motor being cooled in parallel. As the cooling units are supplied by the vehicle integrator and the cooling system setup involves fine-tuning and testing at the customer site, Dana TM4 has no specific recommendations or limitations on how to achieve optimal configuration.
- Page 18 The dilution ratio must be 60% ethylene glycol to 40% de-ionized water (minimally 50% ethylene glycol • to 50% de-ionized water). • Two different types of coolant should not be mixed. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 18 of 25 2021-01-22...
- Page 19 Installation Guide As the cooling unit, cooling hose and cooling agent are not supplied by Dana TM4, the vehicle integrator has full responsibility for following specifications and operating methods given by the manufacturers of each of these parts. In order to meet Dana TM4 specifications and to obtain maximum system performance, the cooling system should respect both the maximum coolant temperature and the minimum coolant flow rate as described in the System Specifications [4];...
- Page 20 Risk of electric shock – capacitor stores hazardous energy. Wait 10 minutes after powering off all sources of supply prior to removing cables and/or servicing. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 20 of 25 2021-01-22...
- Page 21 Ensure that the brackets/fasteners used to support/secure the cables do not compromise cable • integrity. Never apply perpendicular loads on the connectors/cables when using cable fasteners as this could • compromise ingress protection (i.e. IP6K9K). CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 21 of 25 2021-01-22...
- Page 22 CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 22 of 25 2021-01-22...
- Page 23 Vehicle chassis (frame) or earth ground (test bench) Note: The location of the second end connection point of the grounding strap depends on the type of application being used by the vehicle integrator. Dana TM4 provides one screw for grounding purposes. 4.5.4.3...
- Page 24 Table 5 for standard and reversed mappings. Using the harness you have prepared or purchased from Dana TM4, refer to the product interface drawing [5] and cable harness drawing [8] for illustrated cable installation information.
- Page 25 For general information on connectors available for the LSM110E, refer to the product interface and cable drawings, [5] and [8]. Customer service For further technical assistance, please contact us at tm4customersupport@dana.com. CONFIDENTIAL TG-0288_1 TM4 SUMO LD Motor (MA-270_165-xx) © Dana TM4 inc., 2021 Page 25 of 25 2021-01-22...
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