DANA Brevini Posiplan PH Series Installation And Maintenance Manual
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DANA Brevini Posiplan PH Series Installation And Maintenance Manual

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Installation and Maintenance Manual
Posiplan (MT-5215-0806)
IMM-0005EN
May 2021

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Summary of Contents for DANA Brevini Posiplan PH Series

  • Page 1 ® Installation and Maintenance Manual Posiplan (MT-5215-0806) IMM-0005EN May 2021...
  • Page 2 © Copyright 2021 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or other- wise, without prior written approval.
  • Page 3 LUBRICANT TABLE ............................30 CHECKS: ............................32 FIRST START-UP CHECKS .......................... 32 VALUES TABLE TORQUE SETTING BOLTS ................... 32 NO-LOAD TESTS ............................33 MAINTENANCE: ..........................34 ROUTINE MAINTENANCE ..........................34 OIL CHANGE ..............................34 UNSCHEDULED MAINTENANCE ......................... 34 IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 4 INDEX SCRAP DISPOSAL: ........................... 35 MACHINE DEMOLITION ..........................35 ECOLOGICAL INFORMATION ........................35 TROUBLESHOOTING: ........................36 CONFORMITY CERTIFICATE - UNI EN 10204 - 2.1 ............... 37 SERVICE NETWORK ......................... 38 Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)

  • Page 5: Organisation Of This Manual

    INTRODUCTION: Dana Incorporated would like to thank you for choosing one of its products and is pleased to include you among its preferred customers. We hope you will be satisfied with your gear unit. ORGANISATION OF THIS MANUAL A table of contents is provided on the first page to help you find subject matter quickly and to facilitate consultation. The indi- vidual chapters are also logically structured to help you locate the information you need.

  • Page 6: Warranty

    WARRANTY Dana Incorporated warrants that its products shall be free from defects fro a period of 12 months from the date the product is shown to have been placed in operation and in any case for a maximum period of 18 months from the date of shipment. The warranty is null and void in the event of damage caused by improper or unsuitable use, or use other than that for which the product is commissioned.

  • Page 7: Technical Data

    Date of production: month/year - country of production Description Gear unit output Reduction ratio Gear unit input Info Bar code Serial number CODE DESCRIPTION B=Orthogonal Number of reduc- axes; P=Parallel Reduction Size Output shaft Nominal ratio ratio tion steps axes IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 8 CONFIGURATIONS CONFIGURATIONS SYMBOL DESCRIPTION Magnetic and oil drain plug Oil level plug Oil breather and filling plug SERIE BPH SERIE PH Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)

  • Page 9: Delivery State

    (tectyl). Internal parts of the gear unit casings and drives are also protected with rust-inhibitor oil. Unless otherwise specified in the sales agreement, all gear units are supplied unlubricated; this is clearly stated on an adhesive label attached to the gear unit. IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 10 Dana Incorporatedproducts are packed and shipped in crates or on pallets, depending on the specific case. • Unless otherwise agreed in the sales agreement, all Dana Incorporated products are packed with wrapping that can with- stand normal industrial environments. HANDLING To move packaged gear units, use lifting equipment that is appropriate for the type of packaging and for which the capacity is clearly indicated.
  • Page 11 When gear units are packed on pallets, make sure that the lifting equipment does not damage the gear unit When lifting and moving packages, avoid any violent impacts or bumps. IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 12 (warning: the ends may hit the operator) • remove the machine from the pallets. Notify the Dana Incorporated Service Department if you find any damage, defects or missing parts, tel. ++390425594162 Fax ++390425585821. Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)
  • Page 13 When stored for extended periods of more than six months, the rotating seals will deteriorate. It is recommended to check them periodically, turning the internal gears manually and rotating the input shaft. Replace the gaskets when the machine is eventually started up. IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 14 Do not store any other materials inside the packing. • Store the packing well away from pedestrian or vehicular traffic routes. • If possible, position wooden wedges between the bottom of the packing and the floor. Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)

  • Page 15: Installation

    Do not carry out any welding work involving the gear unit, even as an earth point. NOTE: Dana Incorporated advises against filling its products with oil prior to installation. ASSEMBLY WITH REACTION ARM. Clean and degrease all surfaces of the gear unit and reaction arm to be coupled; lubricants or paints reduce the friction coeffi- cient, impeding the efficient operation of the application.
  • Page 16 Secure the reaction rod to the machine structure (pos. 2) and tighten with anchor bolts (minimum recommended class 8.8) to the torque value indicated in "Values Table Torque Setting Bolts p. 32" (see Fig. 3). Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)
  • Page 17 If the gear unit works in the vertical plane with the relative output shaft facing downwards, make sure the joint cannot slip off and fall; whatever the case, never tighten the bolts before fitting the shaft in its seat. IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 18 Fig. 5 NOTE: We recommend you use 10.9 or 12.9 class bolts when the application is subject to strong jolts, frequent stops, changes of direction or when 70% of the maximum permitted torque is exceeded. Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)
  • Page 19 (pos. 4) and take it out of its seat. Replace the rod (pos. 4) with screw (pos. 6), torquing it down fully to the torque value shown in "Values Table Torque Setting Bolts p. 32", using an intermediate threadlocker. Dana Incorpo- rated recommends LOCTITE 601 (see Fig.
  • Page 20 (pos. 4) and take it out of its seat. Replace the rod (pos. 4) with screw (pos. 6), torquing it down fully to the torque value shown in "Values Table Torque Setting Bolts p. 32", using an intermediate threadlocker. Dana Incorporated recommends LOCTITE 601 (see Fig.
  • Page 21 (pos. 4) and take it out of its seat. Replace the rod (pos. 4) with screw (pos. 6), torquing it down fully to the torque value shown in "Values Table Torque Setting Bolts p. 32", using an intermediate threadlocker. Dana Incorpo- rated recommends LOCTITE 601 (see Fig.
  • Page 22 To make sure the female gear unit shaft is tight against the machine shaft use a threaded rod (pos. 4) of an appropriate size. Now insert the inner seeger retaining ring (pos. 5) then the backplate (pos. 3). Now when you tighten the threaded rod, the two shafts will abut against each other (see Fig. 16). Fig. 16 Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)
  • Page 23 (pos. 4) and take it out of its seat. Replace the rod (pos. 4) with screw (pos. 6), torquing it down fully to the torque value shown in "Values Table Torque Setting Bolts p. 32", using an intermediate threadlocker. Dana Incorpo- rated recommends LOCTITE 601.
  • Page 24 (pos. 4) and take it out of its seat. Replace the rod (pos. 4) with screw (pos. 6), torquing it down fully to the torque value shown in "Values Table Torque Setting Bolts p. 32", using an intermediate threadlocker. Dana Incorpo- rated recommends LOCTITE 601.

  • Page 25: Motor Assembly

    (pos. 3)is perfectly aligned with the motor flange spigot (pos. 1). Once you're sure the motor is well-aligned, tighten all the anchor bolts to the torque value listed in section "Values Table Torque Setting Bolts p. 32" (see Fig. 23). IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 26 ACCESSORY INSTALLATION INSTRUCTIONS: Fig. 23 NOTE: Dana Incorporated recommends you assemble the motor with the central joint in position because in refitting it you could damage the rotating retaining ring. ACCESSORY INSTALLATION INSTRUCTIONS: To mount pinions, pulleys or couplings, use suitable equipment to avoid seizing; alternatively, you can heat the relative compo- nent to 80°...
  • Page 27 We will look at these parameters one by one. VISCOSITY Dana Incorporated recommends gear oils with EP additive (Extreme Pressure) and 40° VG viscosity index of at least 150 cTS. Oil viscosity at operating temperature must always be greater than 50cTS.

  • Page 28: Expansion Tank

    (see Fig. 26). This should be repeated on a regular basis. When lubricating is done au- tomatically, a breather plug should be fitted to prevent any excess pressure from building up in the separate grease lubrication chamber. Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)
  • Page 29 Stearate hydroxide lithium 12 or equivalent. Consistency: NLGI No. 2 Base oil: Mineral oil with viscosity from 100 to 320 cST at 40° C. Additives: Corrosion or rust inhibitors Viscosity index: 80 minimum Pour point: -10 °C maximum IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...

  • Page 30: Lubricant Table

    Gearmaster SYN 220 Gearmaster SYN 320 Klüber Klübersynth EG 4-150 Klübersynth EG 4-220 Klübersynth EG 4-320 Mobil MobilgearSHC XMP 150 MobilgearSHC XMP 150 MobilgearSHC XMP 150 Nils Atoil synth 220 Gear SHG 220 Gear SHG 320 Dana Incorporated IMM-0005EN Posiplan (MT-5215-0806)
  • Page 31 Cygnus Gear PAO Cygnus Gear PAO Cygnus Gear PAO TEXACO Oil 32 Oil 46 Oil 68 Food Proof 1840 / Food Proof 1840 / Food Proof 1840 / Food Proof 1810 / Food Proof 1810 / TRIBOL IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 32 10x1,5 14.5 26.6 10x1,25 15.8 19.5 12x1,25 23.8 12x1,75 21.3 14x1,5 14x2 16x1,5 16x2 10x2,5 18x1,5 20x2,5 20x1,5 22x2,5 22x1,5 1090 24x3 1080 1240 24x2 1160 1360 27x3 1100 1570 1840 27x2 1200 1700 1990 Dana Incorporated IIMM-0005EN Posiplan (MT-5215-0806)
  • Page 33 Nm = torque setting bolts NO-LOAD TESTS • After a short running time (5-10 minutes), check oil levels under no-load conditions, topping up any that have gone down and checking that all anchor nuts and bolts are properly tightened. IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...

  • Page 34: Routine Maintenance

    UNSCHEDULED MAINTENANCE Dana Incorporated prohibits the gear unit from being opened for anything else other than routine maintenance. Dana Incorpo- rated declines all liability for any injury to persons or damage to objects resulting from anything else other than routine mainte- nance.

  • Page 35: Scrap Disposal

    Iron, aluminium and copper: being recyclable, these materials should be sent to an authorized disposal centre. • Plastic and rubber: must be taken to a dump or special recycling centre. • Used oils: take to special C.Di.R.A (used oil disposal centre in Italy). IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...

  • Page 36: Troubleshooting

    POSSIBLE CAUSE SOLUTION Incorrect motor assembly Check coupling between gear unit motor With motor running the output shaft doesn't Internal malfunction Contact a Dana Incorporated Service Centre turn Brake blocked Check command circuit Level too high Lower oil leve Oil leak from breather during operation...
  • Page 37 CONFORMITY CERTIFICATE - UNI EN 10204 - 2.1 Dana Incorporated under its own responsability, on the basis of the results of its standard tests aimed to verify products which are manufactured using the same materials and production method, declares that the products comply fully with the order re- quirements and with all technical norms corresponding to the official regulations.

  • Page 38: Service Network

    SERVICE NETWORK Dana Incorporated IIMM-0005EN Posiplan (MT-5215-0806)
  • Page 39 IMM-0005EN Posiplan (MT-5215-0806) Dana Incorporated...
  • Page 40 Copyright 2021 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval.

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