DANA SPICER Axle 123 Service Manual
  1. Manuals
  2. Brands
  3. DANA Manuals
  4. Industrial Equipment
  5. SPICER Axle 123
  6. Service manual

DANA SPICER Axle 123 Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Service Manual
Axle 123
ASM-0007E
March 2013

Advertisement

Table of Contents
loading

Related Manuals for DANA SPICER Axle 123

Summary of Contents for DANA SPICER Axle 123

  • Page 1 Service Manual Axle 123 ASM-0007E March 2013...

  • Page 3: Table Of Contents

    BEVEL PINION ........................... 49 EXPLODED VIEW ................................49 DISASSEMBLY ................................50 ASSEMBLY ..................................53 SPECIAL TOOLS ................................58 T1 ....................................58 T2 ....................................59 T3 ....................................59 T4 ....................................60 T5 ....................................61 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 4 EXPLODED VIEW ................................73 DISASSEMBLY ................................74 ASSEMBLY ..................................75 SERVICE BRAKE AND NEGATIVE PARKING BRAKE ..............77 EXPLODED VIEW ................................77 RELEASE ..................................78 ADJUSTMENT ................................. 78 DISASSEMBLY ................................79 ASSEMBLY ..................................82 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 5: Introduction

    ; spare parts may be ordered either from the vehicle manufacturer or directly from the Service Centers or Authorized Distributors of SPICER. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 6: Specifications

    SPECIFICATIONS DEFINITION OF VIEWPOINTS DATA PLATE MFG. BY CLARK-HURTH COMPONENTS S.P.A. 38062 Arco (Trento) MADE IN ITALY Type and model unit - modification index Serial number Lubricant Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 7: Conversion Tables

    2,205 UNITS OF TORQUE N·m daN·m kN·m kg·m lb·in 1N·m 0,001 0,102 8,854 1daN·m 0,01 1,02 88,54 1kN·m 1000 8854 1kg·m 9,81 0,981 0,00981 86,8 1 lb·in 0,1129 0,01129 0,0001129 0,01152 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 8: Torque Specifications

    2000 – 2210 N·m M30 x 2 mm 1511 – 1670 N·m 1648 – 1822 N·m 2138 – 2363 N·m 2332 – 2577 N·m 2565 – 2835 N·m 2788 – 3082 N·m Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 9: Wheel Nut Tightening Torques

    The wheel nut tightening torque takes into consideration not only the nut + stud characteristics, but also the quality of the rim material. THE DANA OFFICIAL TIGHTENING TORQUE TABLE, THAT IS INCLUDED IN EACH SERVICE MANUAL, SHOWS THE TORQUE FIGURE RELATED TO THE BOLT CHARACTERISTIC ONLY.

  • Page 10: Maintenance

    Oil filling plug Oil draining plug Check level plug Check brake disc wear Minimum thickness between counter discs is 5.2 mm. NOTE: For details see BRAKE WEAR CHECK PROCEDURE p. 15 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 11: Maintenance Intervals

    Every 500 hours sure that master cylinder seals are suitable for mine- ral oil. Wheel nuts Tightening Every 200 hours** * Initially after 100 working hours ** Initially after 10 working hours ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 12: Lubricant & Sealant Specifications

    Lubricating compound containing molybdenum disulphide, used to lubricate articulation pins and to prevent sti- cking and oxidation of parts that are not lubricated on a regular basis. (LITHIUM-BASED) GREASE Applied to bearings, sliding parts and used to lubricate seals or parts during assembly. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 13: Safety Precautions

    After repair work has been completed, accurately touch up any coated part that may have been damaged. Follow all safety instructions in the Original Equipment Manufacturer (OEM) manual that came with the vehicle. 12 - ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 14 MAINTENANCE Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 15: Brake Wear Check Procedure

    CAUTION Replace the braking disks and the intermediate disks on both sides if necessary. See SERVICE BRAKE p. 19. FIGURE 3: Checking brake distance with the T1 go / no-go gauge. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 16: New Version

    Replace the braking disks and the intermediate disks on both sides if necessary. See SERVICE BRAKE p. 19. FIGURE 3: Checking brake distance with the T1 go / no-go gauge. 16 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 17: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 18 SPECIAL TOOLS Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 19: Service Brake

    SERVICE BRAKE EXPLODED VIEW ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 20: Disassembly

    If disks are not to be replaced, avoid changing their posi- tion. Down Side Down Side FIGURE 3: Write down the counterwasher (1) position. FIGURE 6: Remove the flange (4) complete with the discs. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 21 (P1), in order to extract the piston (9). reversal springs reversal springs CAUTION Hold the piston (9) back, as it may be suddenly ejected and damaged. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 22: Assembly

    FIGURE 13: Using a plastic hammer, install the piston (9) into the arm (14). NOTE: Lightly hammer all around the edge in an alternate se- quence. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 23 Loctite 242 200 - 221 N·m FIGURE 21: Cross tighten the nuts in two stages. Torque wrench setting: 200 - 221 N·m FIGURE 18: Install the flange (4) on the arm. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 24 ASSEMBLY Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 25: Planetary Reduction

    PLANETARY REDUCTION EXPLODED VIEW ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 26: Disassembly

    FIGURE 6: Remove the planetary gear (14) snap rings (16). FIGURE 3: Using two screwdrivers or two levers inserted in the slots provided, pry the planetary cover (29) away from the wheel hub (10). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 27 FIGURE 8: Write down direction of assembly of planetary ge- FIGURE 11: Loosen the nuts (27) and remove them. ars. FIGURE 12: Remove the safety flange (26). FIGURE 9: Check the wear of the shim washer (28). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 28 FIGURE 14: Remove the crown (23). FIGURE 18: Remove the internal bearing (8) and the hub (10). FIGURE 15: With the help of a plastic hammer, shift the hub (10) and the external bearing (13). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 29 Sealing Ring Sealing Ring FIGURE 21: Remove the external thrust blocks of bearings, using a pin driver. NOTE: Hammer in an alternate sequence to prevent clamping and deformation of the thrust blocks. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 30: Assembly

    T2 p. 34) and the thrust block of the external bearing (13). surface of the sealing ring (7). Position the sealing ring (7) in the hub (10). NOTE: Check that the ring (7) is correctly oriented. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 31 FIGURE 32: Install the crown wheel (23). FIGURE 35: Coat the nuts (27) with Loctite 242 and tighten in two stages, using the criss-cross method. Initial torque wrench setting: 330 N·m Final torque wrench setting: 385 N·m ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 32 FIGURE 38: Insert the planetary gears (14) into the cover (29). Lock gears (14) into position by installing the snap rings. FIGURE 41: Lock the planetary carrier cover by tightening the screws. Torque wrench setting for screws: 35 - 50 N·m. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 33: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 17710 ø80 ø62,5 ø35 ø45 ø61,5 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 34 12. 5 20° -- 0. 1 Ø5 0 -- 0. 3 Ø178 27. 5 20° Ø4 5 0. 8 0. 8 Ø50 H7 Ø60 H7-p 6 Ø165 Ø184 ± 0.03 Ø200 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 35 SPECIAL TOOLS P/N: Ø180 Ø40 Ø140 + 0.1 Ø154 -- 0.2 Ø178 Ø189 Ø205 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 36 SPECIAL TOOLS Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 37: Differential Unit

    DIFFERENTIAL UNIT EXPLODED VIEW ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 38: Disassembly

    (27). FIGURE 6: Disjoin the cover (38, 33) crown side. FIGURE 3: If removal or adjustment is necessary, uniformly heat the ring nuts up to a temperature of 176°F (80C°). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 39 (3) and (25) from middle co- ver (33, 38). NOTE: Accurately check the o-ring (37, 36). FIGURE 9: Remove the snap ring (30). FIGURE 12: If the bearing needs replacing, extract the bea- ring (3). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 40 FIGURE 17: Using a plastic hammer, take the half box (23, 5) apart. NOTE: Write down the coupling marks. FIGURE 15: Remove the spacer (42) and the crown (6). FIGURE 18: Remove the upper half box (23). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 41 S = planetary gears (10)(12)(15)(19) 23 = upper half box 5 = half box crown side FIGURE 21: Remove shafts (17), complete with planetary ge- ars (10, 12) and spherical shoulder washers (9, 13). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 42: Assembly

    FIGURE 26: Install the planetary gears (15, 19) and spherical CAUTION shoulder washers (14, 20) onto the shafts (18). Install the planetary set. 1 -The match marks on the two half-boxes must correspond. 2 - Use only new screws. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 43 (3). Loctite 270 FIGURE 32: Mount the ring gear (6) and fasten it to the diffe- rential box with screws (4). CAUTION Use only new screws. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 44 FIGURE 40: Tighten the two safety screws “C” into the main body (28) and install the intermediate cover (38). FIGURE 37: Thoroughly check the state of the o-ring (36, 37). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 45 In the case of used bearings, check thrust torque; in the pinion and ring gear. Standard clearance: 0,25 - 0,33 mm case of new bearings, check continuous torque. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 46 To DECREASE: perform the same operations inversely. To rotate ring nuts, use special wrench T1 (See drawing T1 p. 48). FIGURE 51: Install the complete arm. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 47 ASSEMBLY 283 - 312 N·m FIGURE 52: Torque wrench setting: 283 - 312 N·m. NOTE: Tighten using the criss-cross method. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 48: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 2379 ¯ 166 -- 0.1 ¯ 40.5 -- 0.2 ¯ 15H7-n6 ¯ 14 ¯ 25 ¯ 10 ¯ 35 ¯ 37H7-n6 ¯ 47 ¯ 143 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 49: Bevel Pinion

    BEVEL PINION EXPLODED VIEW 1 1 4 4 1 1 5 5 1 1 3 3 1 1 0 0 1 1 6 6 1 1 1 1 1 1 2 2 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 50: Disassembly

    FIGURE 5: Remove the sealing ring (9). FIGURE 3: Position tool T1 (See drawing T1 p. 58), to avoid pinion rotation. Loosen and remove the nut (1); also remove the o-ring (11). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 51 FIGURE 11: Remove the thrust block of the internal bearing (6) as well as the shim washers (4). FIGURE 8: Using a puller and a press, remove the inner bea- ring (5) from the pinion (6). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 52 DISASSEMBLY FIGURE 12: Remove the snap ring (15). FIGURE 13: Remove the cap (14). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 53: Assembly

    D= total bearing thickness; EXAMPLE: S = 178 - (134.9 + 42.5) = 0.6 mm. Press the thrust block centrally and carry out several mea- surements by rotating the thrust block. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 54 Before starting the next stage, make sure that the thrust block has been completely inserted into its seat. FIGURE 22: Remove the comparator and take out tool and bearing cone kits from the main body. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 55 FIGURE 28: Fit the pinion (5), calibrated spacer “S1” (7) and spacer (8) in the main body (12). FIGURE 25: Heat the inner bearing (6) to about 212°F (100 C°) and fit it to the pinion (5). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 56 (See drawing T1 p. 58) to the pinion (5). Lock the wrench T1 (See drawing T1 p. 58) and rotate the pinion using a torque wrench, up to a minimum required torque setting of 800 - 1000 N·m. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 57 FIGURE 35: Fit the safety flange (2). Loctite 242 FIGURE 36: Oil seal ring lips and install flange (10). Mount o-ring (11) and apply Loctite 242 to pinion tang; tighten nut (1). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 58: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 2308 ¯ 185 ¯ 105 -- 0 ¯ 34.5 + 0.2 ¯ 50 ¯ 32 ¯ 45 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 59 SPECIAL TOOLS P/N: 2381 P/N: 2377 R 10 21.5 19.5 3 x 15 Cylinder Bearing thrust block Bearing thrust block Central housing ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 60 SPECIAL TOOLS P/N: 2374 ¯ 60 M16 x 1.5 ¯ 20 -0.2 ¯ 50 -0.4 -0.2 ¯ 40 -0.4 ¯ 20 M16 x 1.5 -0.02 ¯ 50 -0.04 ¯ 70 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 61 SPECIAL TOOLS P/N: 2375 ¯ 50 1 x 45 3 x 15 ¯ 39.5 + 0.1 ¯ 61.5 ¯ 85 ¯ 98 ¯ 125 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 62 SPECIAL TOOLS Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 63: Flanged Bevel Pinion

    FLANGED BEVEL PINION EXPLODED VIEW ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 64: Disassembly

    The thrust blocks of the bearings remain in the central body (5). FIGURE 3: Stop wrench and rotate the pinion so as to release and remove the ring nut (2). FIGURE 6: Remove sealing ring (13) and bearing (4). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 65 FIGURE 10: Remove sealing ring (13). FIGURE 8: Position the pinion (18) under a press, remove the bearing (16). FIGURE 9: With the help of an extractor, remove the thrust blocks (4)(16). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 66: Assembly

    FIGURE 13: Introduce a spacer (15) and thicker calibrated spacer between bearings. Reset the depth gauge on pinion bearings (4)(16) and pinion spacer arranged (15) as in the fi- gure above. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 67 EXAMPLE: S1=H+X= 1,8 + 0,1 = 1,9 mm FIGURE 22: Heat the outer bearing (2) to about 212 F° [100 C°] and fit into the pinion (1). FIGURE 19: Insert spacer (15) and two calibrated spacers “S1” (14). ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 68 FIGURE 27: CALCULATING PINION CENTER DISTANCE red torque setting of 600 - 800 N·m. Using a faceplate, reset a dial indicator “DG” on a calibrated block (whose known thickness is 25 mm). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 69 S = ( I + D ) - X = ( 152,9 + 25,5 ) - 178 = 0,7 mm I = actual pinion center distance D = Bearing distance X= 178 mm = Fix Dimension ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 70 FIGURE 36: Re-fit the reduction unit onto the axle. Fasten the support planes (turn flange to assist assembly). Insert nuts by applying LOCTITE 242. Tighten nuts using a torque wrench setting of 129 - 143 N·m. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 71: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 910.04.2377 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 72 SPECIAL TOOLS P/N: 910.04.1691 - 0,4 Ø - 0,6 + 0,1 Ø - 0,1 Ø P/N: 910.04.1690 2 x45∞ +0,1 Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 73: Swinging Support

    SWINGING SUPPORT EXPLODED VIEW Bushing cut position ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 74: Disassembly

    FIGURE 2: Remove the swinging support (3) on the side op- posite the drive. FIGURE 6: Check condition and position of the cylinder's o- ring. FIGURE 3: Position the swinging support (3) under a press and remove the complete bushing (4). Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 75: Assembly

    NOTE: Check that it is properly oriented. FIGURE 9: If the bushing (4) is worn and needs replacing, wri- te down the assembly side of the connection notch “ A “. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 76 ASSEMBLY Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 77: Service Brake And Negative Parking Brake

    SERVICE BRAKE AND NEGATIVE PARKING BRAKE EXPLODED VIEW 9 10 ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 78: Release

    Belleville washers (1) and disengage the braking disks. CAUTION CAUTION Hold screws (31) into position while locking the nuts (30); af- ter locking, check the distance of screws (31) once more. Tighten maximum by one turn. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...

  • Page 79: Disassembly

    Loosen and remove screws (31) . FIGURE 12: Write down the order of assembly and remove the counterwasher (23). FIGURE 9: Remove arm together with brakes and axle shafts; lay down the arm vertically. Release pressure. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 80 FIGURE 18: Slowly introduce low-pressure compressed air through the connection member for the service brake (P2), in order to extract the piston (11). CAUTION Hold the piston (11) back, as it may be suddenly ejected and damaged. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 81 Build a stack of washers and check the measurement. FIGURE 21: Remove braking discs (14, 15, 16), noting down direction of assembly. NOTE: If disks are not being replaced, avoid changing their posi- tion. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...

  • Page 82: Assembly

    FIGURE 28: ATTENTION: The o-rings always have to be as- o-rings (2) (25). sembled from the pressure facing side. Lubricate the piston and the o-rings and install the unit (3) into the cylinder (24) . Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 83 Check the sense of direction of Belleville washers (1) and relative centering. FIGURE 34: Insert the screws and tighten them alternately. Lock the cylinder. FIGURE 31: Install the centering device (26) in the cylinder. ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 84 FIGURE 39: If the anti-rotation pin (32) have been removed, assemble them with Loctite 270 in the position shown above. FIGURE 37: Connect an external pump to the negative brake and introduce pressure to 21 - 35 bar. Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 85 Tighten with torque wrench setting of 10 - FIGURE 45: Take the measurement from the surface of the 15 N·m intermediate disk to the cover sealing surface with 30 bar of pressure introduced. EXAMPLE: 29 mm ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 86 FIGURE 48: S = 74 mm - ( x + y + v ) = Thickness of shims to arm side. insert under the shim washer. EXAMPLE: 74 mm -(29 + 42.33 + 1.25) = S = 1.42 mm Dana Holding Corporation ASM-0007E - 123 Axle Service Manual...
  • Page 87 Loctite 242 Torque wrench setting: 30 - 35 N·m 200 - 221 N·m FIGURE 57: Cross tighten the nuts in two stages. Torque wrench setting: 200 - 221 N·m ASM-0007E - 123 Axle Service Manual Dana Holding Corporation...
  • Page 88 Copyright 2013 Dana Holding Corporation For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com or call 419-887-6445 be reproduced in whole or in part by any means, For other service publications, electronic or otherwise, without prior written approval.
  • Page 89 Service Manual Axle ASM-0029E September 2013...
  • Page 91 SPECIAL TOOLS ................................51 T1 ....................................51 SERVICE BRAKE AND NEGATIVE PARKING BRAKE ..............53 EXPLODED VIEW ................................53 DISASSEMBLY ................................54 ASSEMBLY ..................................57 RELEASE ..................................63 ADJUST ................................... 63 ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 92 LIMITED SLIP DIFFERENTIAL UNIT 45% ..................91 EXPLODED VIEW ................................91 DISASSEMBLY ................................92 ASSEMBLY ..................................94 SWINGING SUPPORT ........................95 EXPLODED VIEW ................................95 DISASSEMBLY ................................96 ASSEMBLY ..................................97 Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 93: Introduction

    ; spare parts may be ordered either from the vehicle manufacturer or directly from the Service Centers or Authorized Distributors of SPICER. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 94: Specifications

    SPECIFICATIONS DEFINITION OF VIEWPOINTS DATA PLATE MFG. BY CLARK-HURTH COMPONENTS S.P.A. 38062 Arco (Trento) MADE IN ITALY Type and model unit - modification index Serial number Lubricant Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 95: Conversion Tables

    2,205 UNITS OF TORQUE N·m daN·m kN·m kg·m lb·in 1N·m 0,001 0,102 8,854 1daN·m 0,01 1,02 88,54 1kN·m 1000 8854 1kg·m 9,81 0,981 0,00981 86,8 1 lb·in 0,1129 0,01129 0,0001129 0,01152 ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 96: Torque Specifications

    2000 – 2210 N·m M30 x 2 mm 1511 – 1670 N·m 1648 – 1822 N·m 2138 – 2363 N·m 2332 – 2577 N·m 2565 – 2835 N·m 2788 – 3082 N·m Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 97: Wheel Nut Tightening Torques

    The wheel nut tightening torque takes into consideration not only the nut + stud characteristics, but also the quality of the rim material. THE DANA OFFICIAL TIGHTENING TORQUE TABLE, THAT IS INCLUDED IN EACH SERVICE MANUAL, SHOWS THE TORQUE FIGURE RELATED TO THE BOLT CHARACTERISTIC ONLY.

  • Page 98: Maintenance

    Oil filling plug Oil draining plug Check level plug Check brake disc wear Minimum thickness between counter discs is 5.2 mm. NOTE: For details see BRAKE WEAR CHECK PROCEDURE p. 49. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 99: Maintenance Intervals

    Every 500 hours sure that master cylinder seals are suitable for mine- ral oil. Wheel nuts Tightening Every 200 hours** * Initially after 100 working hours ** Initially after 10 working hours ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 100: Lubricant & Sealant Specifications

    Lubricating compound containing molybdenum disulphide, used to lubricate articulation pins and to prevent sti- cking and oxidation of parts that are not lubricated on a regular basis. (LITHIUM-BASED) GREASE Applied to bearings, sliding parts and used to lubricate seals or parts during assembly. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 101: Safety Precautions

    After repair work has been completed, accurately touch up any coated part that may have been damaged. Follow all safety instructions in the Original Equipment Manufacturer (OEM) manual that came with the vehicle. 12 - ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 102 MAINTENANCE Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 103: Planetary Reduction Gear

    PLANETARY REDUCTION GEAR EXPLODED VIEW ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 104: Disassembly

    (2) from the steering case (3). FIGURE 6: Remove the complete ring gear flange (5) by using a puller and applying counter pressure to the studs. FIGURE 3: Remove the complete planetary cover (2). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 105 FIGURE 8: Remove the external bearing (8). FIGURE 12: Using a puller, remove the planetary gears (10). FIGURE 9: Draw out the wheel hub (7). NOTE: Write down direction of installation of planetary gears. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 106 FIGURE 15: Remove seal ring (15) from wheel hub (7). NOTE: Mark the seal ring position. FIGURE 18: Using a puller, remove seal ring (17) from stee- ring case (3). NOTE: Write down seal ring orientation. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 107 FIGURE 19: Using driver T1 (See drawing T1 p. 24), extract the guide bushing (18) of twin u-joint. Only if necessary, remove any damaged studs (19), which need to be replaced. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 108: Assembly

    T4 (See drawing T4 p. 26) install the bearing thrust cate the outer seat of bearing and, using tool T4 (See drawing block (8). T4 p. 26), install the thrust block of bearing (16). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 109 FIGURE 30: Only if studs have been removed. Apply a coat of Loctite 270 to the fast end of studs (19) and apply Tecno- lube 101 to ground nut end; tighten studs (19) as far as they will go. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 110 FIGURE 33: Install the complete ring gear flange (5). NOTE: CAUTION To engage the flange (5), use a plastic hammer and ham- mer alternately on several equidistant points. Check state and position of o-ring (11). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 111 ASSEMBLY FIGURE 37: Lock the planetary cover (2) with screws (1). Tightening torque for screws: 40 - 50 N·m. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 112: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 2364 x45° P/N: 3348 0. 8 3 x15° 1. 5 3 x15° -- 0. 2 Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 113 SPECIAL TOOLS P/N: 2365 3x15 ° 3x15 ° 3. 5 -- 0, 2 D1240330 ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 114 12. 5 20° -- 0. 1 Ø5 0 -- 0. 3 Ø178 27. 5 20° Ø4 5 0. 8 0. 8 Ø50 H7 Ø60 H7-p 6 Ø165 Ø184 ± 0.03 Ø200 Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 115 SPECIAL TOOLS P/N: 2366 Ø180 Ø4 0 0. 8 Ø140 + 0. 1 Ø154 -- 0. 2 Ø178 Ø189 Ø205 ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 116 SPECIAL TOOLS P/N: 2378 x15 ° x45 ° 10 15 Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 117: Complete Steering Case

    COMPLETE STEERING CASE EXPLODED VIEW ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 118: Disassembly

    (19, 4). FIGURE 4: Remove the complete steering case (1). FIGURE 2: Remove the bottom articulation (19) pin complete with front sealing ring (10). upper articulation pin under articulation pin Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 119: Assembly

    FIGURE 7: Fit a new seal (3) onto the top articulation pin (4). Lubricate and install the unit in the steering case. Position the screws (8) and tighten to 140 N·m. Check the correct assembly side of the seal (3). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 120 FIGURE 12: Check the torque of the pins, which has to be between 30 and 60 N·m. If the preliminary measured value is too high, the shims have to be increased. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 121: Steering Cylinder

    STEERING CYLINDER EXPLODED VIEW 12 A 12 A ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 122: Disassembly

    212 °F [100 °C] with a heat gun. the seat provided. CAUTION The self-locking nuts (2) must be replaced once every 5 di- sassemblies. FIGURE 5: Loosen and remove the steering cylinder (8) screws (7). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 123 (3). CAUTION NOTE: Insert the cylinder head so it is flush with the cylinder. Write down direction of installation of piston whose seal ring "A" is oriented towards cylinder head (2). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 124 (2), cylinder (3) and piston (5). NOTE: 1 - All seals must be replaced at each disassembly. 2 - Pay particular attention not to damage seal seats and piston beds. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 125: Assembly

    (5). 1 - To ease installation, lubricate with grease. 2 - If a centering sensor is not required, the magnetic ring (10) can be replaced with an additional guide ring (9). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 126 FIGURE 24: Block cylinder (8) with screws (7) coated with until it is seated against the stop ring (4). Loctite 242 and tightened to a torque of 180 - 200 N·m. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 127 (2) tightened to a torque of using a level "B". 350 - 390 N·m. FIGURE 29: Connect the sensor (1) to the control device ac- cording to either of the following diagrams. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 128 FIGURE 35: Without moving the piston, check front and rear stud between the edges of tools T2 (See drawing T2 p. 43) maximum allowed difference: 1 - 1.5 mm. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 129 FIGURE 41: Perform one full steering operation until the adju- sted screw (15) leans against the arm stop. FIGURE 38: Once toe-in has been adjusted, lock nuts (11). Tightening torque for nuts: 328 - 363 N·m. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 130 (16), on non- cylinder side, until it leans against the arm stop. CAUTION The screws (15) and (16) must lean against the respective arm stops all at the same time. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 131: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 2368 -- 0.05 Ø5 0 -- 0.10 x1.2 5 Ø6.5 Ø28. 3 -- 0.05 + 0.05 Ø48. 1 P/N: 2367 x45° ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 132 SPECIAL TOOLS Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 133: U-Joint

    U-JOINT EXPLODED VIEW ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 134: Disassembly

    Write down direction of installation of seal ring. If necessary, use a plastic hammer or lever to ease ex- traction of the twin u-joint. FIGURE 3: Remove the snap ring (4) of the bushing kit (5). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 135: Assembly

    FIGURE 11: Apply Loctite 242 to the jutting portion of the stud (2) and tighten nut (1). Tighten nut (1) to a torque of 60 - 70 N·m while holding stud (2) in position. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 136: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 3342 x45° x15° -- 0. 2 14 10 P/N: 2301 1. 5 x45° 0. 8 x45° Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 137: Brake Wear Check Procedure

    Replace the braking disks and the intermediate disks on both sides if necessary. See SERVICE BRAKE AND NEGA- TIVE PARKING BRAKE p. 53. FIGURE 3: Checking brake distance with the T1 go / no-go gauge. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 138: New Version

    Replace the braking disks and the intermediate disks on both sides if necessary. See SERVICE BRAKE AND NEGA- TIVE PARKING BRAKE p. 53. FIGURE 3: Checking brake distance with the T1 go / no-go gauge. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 139 SPECIAL TOOLS SPECIAL TOOLS ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 140 SPECIAL TOOLS Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 141: Service Brake And Negative Parking Brake

    SERVICE BRAKE AND NEGATIVE PARKING BRAKE EXPLODED VIEW 9 10 ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 142: Disassembly

    Down FIGURE 6: Write down their order of assembly and remove the counterwasher (23). FIGURE 3: Remove arm together with brakes and axle shafts; lay down the arm vertically. Release pressure. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 143 FIGURE 12: Slowly introduce low-pressure compressed air through the connection member for the service brake (P2), in order to extract the piston (11). CAUTION Hold the piston (11) back, as it may be suddenly ejected and damaged. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 144 Build a stack of washers and check the measurement. FIGURE 15: Remove braking discs (14, 15, 16), noting down direction of assembly. NOTE: If disks are not being replaced, avoid changing their position. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 145: Assembly

    Lightly hammer all around the edge in an alternate se- quence. FIGURE 22: Using a plastic hammer, install the piston (11) into the cylinder (24). NOTE: Lightly hammer all around the edge in an alternate se- quence. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 146 FIGURE 24: Install the centering device (26) in the cylinder. Lock the cylinder. 30-35 N·m FIGURE 25: Check integrity and position of the cylinder's o- FIGURE 28: Tightening the studs to a torque of 30 - 35 N·m. ring (2). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 147 (22); place them in line with the piston (23). FIGURE 33: Apply LOCTITE 242 to the thread of the adjustment screw. Tighten with torque wrench setting of 10 - 15 N·m ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 148 FIGURE 36: Take the measurement from the surface of the EXAMPLE: 74 mm -(29 + 42,33 + 1,25) = S = 1,42 mm intermediate disk to the cover sealing surface with 30 bar of pressure introduced. EXAMPLE: 29 mm Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 149 2° Disc 2° Disc FIGURE 42: Install the metal disc (19 ) on the flange (17) from arm side. FIGURE 45: Check the alignment of last disc (14) and flange (17). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 150 FIGURE 47: Check integrity and position of the cylinder's o- ring. FIGURE 48: Check integrity and position of the arm's o-ring; install the complete arm. NOTE: To assist axle shaft centering, slightly move the wheel hub. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 151: Release

    Belleville washers and disengage the braking disks. CAUTION CAUTION Hold screws (31) into position while locking the nuts (30); af- ter locking, check the distance of screws (31) once more. Tighten maximum by one turn. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 152: Adjust

    ADJUST Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 153: Differential Unit

    DIFFERENTIAL UNIT EXPLODED VIEW ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 154: Disassembly

    80C° FIGURE 6: Disjoin the cover (38, 33) crown side. FIGURE 3: Only if removing or adjusting, uniformly heat the ring nuts up to a temperature of 176 °F [80 °C]. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 155 (3) and (25) from middle co- ver (33, 38). NOTE: Accurately check the o-ring (37, 36). FIGURE 9: Remove the snap ring (30). FIGURE 12: If the bearing needs replacing, extract the bea- ring (3). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 156 FIGURE 17: Using a plastic hammer, take the half box (23, 5) to pieces. NOTE: Write down the coupling marks. FIGURE 15: Remove the spacer (42) and the ring gear (6). FIGURE 18: Remove the upper half box (23). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 157 S = planet wheels (10)(12)(15)(19) 23 = upper half box 5 = half box crown side FIGURE 21: Remove shafts (17), complete with planetary ge- ars (10, 12) and spherical shoulder washers (9, 13). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 158: Assembly

    CAUTION shoulder washers (14, 20) onto the shafts (18). Install the planetary set. 1 - The match marks on the two half-boxes must corre- spond. 2 - Use only new screws. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 159 (4). CAUTION Pay particular attention; position a shim with adequate dia- CAUTION meter in order to engage the internal ring of bearing without engaging the cage. Use only new screws. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 160 FIGURE 38: Fit the intermediate cover (33) on opposite side FIGURE 41: Tighten screws to a torque of 140 N·m. of ring gears: lock cover with screws (35) coated with Loctite 242. Tighten screws to a torque of 140 N·m. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 161 20 - 40 N·cm as a result of diffe- rential bearing preload. Example: pinion torque: 120 - 130 N·cm Pinion + differential torque: 140 - 170 N·cm. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 162 Coat screws (27) with Loctite 242 and tighten to a torque of 24 - 26 N·m. FIGURE 50: Fit the top plug after applying repositionable jointing compound for seals to the rims. Install the snap ring. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 163: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 2379 ¯ 166 -- 0.1 ¯ 40.5 -- 0.2 ¯ 15H7-n6 ¯ 14 ¯ 25 ¯ 10 ¯ 35 ¯ 37H7-n6 ¯ 47 ¯ 143 ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 164 SPECIAL TOOLS Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 165: Bevel Pinion

    BEVEL PINION EXPLODED VIEW ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 166: Disassembly

    FIGURE 5: Remove the sealing ring (9). FIGURE 3: Position tool T1 (See drawing T1 p. 86), so as to avoid pinion rotation. Loosen and remove the nut (1) and o-ring (11). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 167 FIGURE 11: Remove the thrust block of the internal bearing (6) as well as the shim washers (4). FIGURE 8: Using a puller and a press, remove the inner bea- ring (5) from the pinion (6). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 168 DISASSEMBLY FIGURE 12: Remove the snap ring (15). FIGURE 13: Remove the cap (14). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 169: Assembly

    D= total bearing thickness; Press the thrust block centrally and carry out several mea- EXAMPLE: S = 178 - (134.9 + 42.5) = 0.6 mm. surements by rotating the thrust block. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 170 TORQUE Introduce tool T4 (See drawing T4 p. 88) complete with bea- rings (3) and (6) into the main body (12); tighten by hand until a rolling torque is definitely obtained. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 171 212 °F [100 °C] and fit it on to the pinion (5) to complete the pack as shown in the figure above. NOTE: Lightly lubricate bearing (3) with SAE85W90 oil. FIGURE 26: Make sure that the bearing (6) is well set. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 172 T5 (See drawing T5 p. 89). FIGURE 32: Apply onto the pinion (5) the bar-hold and with the help of a torque meter, check the torque of the pinion (5). Torque: 120 - 180 N·cm Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 173 FIGURE 36: Oil seal ring lips and install flange (10). Mount o-ring (11) and apply Loctite 242 to pinion tang; tighten nut (1). FIGURE 37: Tighten the nut until the match marks line up. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 174: Special Tools

    SPECIAL TOOLS SPECIAL TOOLS P/N: 2308 ¯ 185 ¯ 105 -- 0 ¯ 34.5 + 0.2 ¯ 50 ¯ 32 ¯ 45 Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 175 SPECIAL TOOLS P/N: 2381 2377 P/N: R 10 21.5 19.5 3 x 15 Cylinder Thrust block Thrust block Differential box ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 176 SPECIAL TOOLS P/N: 2374 ¯ 60 M16 x 1.5 ¯ 20 -0.2 ¯ 50 -0.4 -0.2 ¯ 40 -0.4 ¯ 20 M16 x 1.5 -0.02 ¯ 50 -0.04 ¯ 70 Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 177 SPECIAL TOOLS P/N: 2375 ¯ 50 1 x 45 3 x 15 ¯ 39.5 + 0.1 ¯ 61.5 ¯ 85 ¯ 98 ¯ 125 ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 178 SPECIAL TOOLS Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 179: Limited Slip Differential Unit 45

    LIMITED SLIP DIFFERENTIAL UNIT 45% EXPLODED VIEW ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 180: Disassembly

    FIGURE 2: Using a puller, remove bearing (3). FIGURE 6: Remove the 2nd planetary gear (10). FIGURE 3: Make positional match marks on the half boxes of the differential gear (2); loosen and pull out joining screws (4). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...
  • Page 181 DISASSEMBLY FIGURE 7: Remove the 2nd clutch pack (11) and shim set (6). CAUTION If the clutch pack does not need replacing, avoid swapping discs position. ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 182: Assembly

    Fit the upper half box (5) and make sure that the match marks line up. Complete the assembling operation and install the differential unit following the procedures described in the first part of the manual under section DIFFERENTIAL UNIT p. 65. Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 183: Swinging Support

    SWINGING SUPPORT EXPLODED VIEW Bushing cut position ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...

  • Page 184: Disassembly

    FIGURE 1: Remove the swinging support (4). FIGURE 2: Remove the swinging support (4) on the side op- posite the drive. FIGURE 3: Position the swinging support (4) under a press and remove the complete bushing (3). Dana Holding Corporation ASM-0029E - 223 Axle Service Manual...

  • Page 185: Assembly

    FIGURE 7: Install the swinging support (4) on the side oppo- site the drive. FIGURE 5: Position the swinging support (4) under a press and insert the complete bushing (3). ASM-0029E - 223 Axle Service Manual Dana Holding Corporation...
  • Page 186 Copyright 2013 Dana Holding Corporation For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com or call 419-887-6445 be reproduced in whole or in part by any means, For other service publications, electronic or otherwise, without prior written approval.
  • Page 187 Service Parts List Axle 123/182 APL-2520 September 2012...
  • Page 188 *123/182* Data rilascio N° foglio 2139585432 SPICER OFF-HIGHWAY AXLE DIVISION 13/03/2012 C.I. e data Denominazione Gruppo tipo Modello Cliente: TUG TECHNOLOGIES ultima Ponte differenziale fisso con riduzioni finali epicicloidali 123.97.000.182 Cod.cliente: N° disegno 180107 modifica Quantità olio 0562 Macchina: TRATTORE AEREOPORTUALE GT35 Note 13/03/2012 ATTENZIONE:...
  • Page 190 123-01-0001 123/182 CENTRAL HOUSING 21/09/12 123 123-01/02 001.05.3471 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 112.01.018.02 TAPPO SFIATO RENIFLARD VENT TAPÓN DE RESPIRADERO ENTLUEFTER 123.01.007.03 COPERCHIO INTERMEDIO COUVERCLE INTERMEDIAIRE INTERMEDIATE COVER TAPA DE INTERMEDIO ZWISCHENDECKEL 176.07.029.01 ANELLO OR JOINT OR...
  • Page 191 123-01-0001 123/182 CENTRAL HOUSING 21/09/12 123 123-01/02 355.14.611.02 TAPPO MAGNETICO BOUCHON MAGNETIQUE MAGNET PLUG TAPÓN MAGNÉTICO MAGNETSTOPFEN 123.01.001.01 SCATOLA CARTER HOUSING CAJA GEHAEUSE...
  • Page 192 2012-08-20...
  • Page 193 123-04-0002 123/182 DIFFERENTIAL 21/09/12 123 123-04/30 016.30.4162 VITE BOLT TORNILLO SCHRAUBE 194.04.001.01 GHIERA ECROU RING NUT ABRAZADERA WELLENMUTTER 005.09.0762 CUSCINETTO A RULLI CONICI ROULEMENT A R. CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 016.28.3390 VITE BOLT TORNILLO SCHRAUBE 123.04.704.01 SCATOLA DIFFERENZIALE CARTER DIFFERENTIEL DIFFERENTIAL CARRIER...
  • Page 194 123-04-0002 123/182 DIFFERENTIAL 21/09/12 123 123-04/30 ANLAUFSCHEIBE 113.04.043.01 SATELLITE SATELLITE DIFFERENTIAL PINION ENGRANAJE SATÉLITE AUSGLEICHSKEGELRAD 139.04.002.02 PERNO DIFFERENZIALE DIFFERENTIAL SHAFT PERNO DE DIFERENCIAL AUSGLEICHSBOLZEN 016.38.4239 VITE BOLT TORNILLO SCHRAUBE 005.10.1457 CUSCINETTO A RULLI CONICI ROULEMENT A R. CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 113.04.400.07...
  • Page 195 123-04-0002 123/182 DIFFERENTIAL 21/09/12 123 123-04/30 734.04.035.01 DADO ECROU TUERCA MUTTER 276.01.005.01 LAMIERA DI PROTEZIONE PROTECTION EN TOLE COVER PLATE CHAPA DE PROTECCIÓN SCHUTZBLECH 005.09.0831 CUSCINETTO A RULLI CONICI ROULEMENT A R. CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 123.04.400.03 KIT SPESSORI KIT CALES...
  • Page 196 123-04-0002 123/182 DIFFERENTIAL 21/09/12 123 123-04/30...
  • Page 197 123-04-0002 123/182 DIFFERENTIAL 21/09/12 123 123-04/30 113.04.610.01 DISCO FRIZIONE DISQUE D'EMBRAJAGE CLUTCH DISC DISCO DE EMBRAGUE KUPPLUNGSSCHEIBE...
  • Page 199 123-06-0001 123/182 HUB REDUCTION 21/09/12 123 123-06/05 123.06.013.13 BRACCIO CORPS D'ESSIEU AXLE CASE BRAZO ACHSKOERPER 112.06.070.06 VITE A TESTA ESAGONALE VIS A TETE EXAGONALE HEXAGON BOLT TORNILLO DE CABEZA HEXAGONAL SECHSKANTSCHRAUBE 123.06.022.01 SEMIASSE DEMI-ARBRE HALF SHAFT SEMIEJE ACHSWELLE 001.43.3687 ANELLO DI TENUTA JOINT D'ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD...
  • Page 200 123-06-0001 123/182 HUB REDUCTION 21/09/12 123 123-06/05 RADBOLZEN 123.06.009.02 MOZZO RUOTA MOYEU DE ROUE WHEEL HUB CUBO DE MAZA RADNABE 112.06.088.03 DADO ECROU TUERCA MUTTER 176.07.029.01 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 002.14.3202 ANELLO D'ARRESTO BAGUE D'ARRET SNAP RING ARO DE RETENCIÓN...
  • Page 201 123-06-0001 123/182 HUB REDUCTION 21/09/12 123 123-06/05 355.14.610.02 TAPPO BOUCHON PLUG TAPÓN STOPFEN 016.06.0442 VITE A TESTA CONICA VIS A TETE CONIQUE COUNTERSUNK BOLT TORNILLO DE CABEZA CONICA SENKSCHRAUBE 112.06.017.02 RONDELLA DI RASAMENTO RONDELLE FRICTION WASHER ARANDELA DE FRICCIÓN ANLAUFSCHEIBE 006.22.4177 DADO ECROU...
  • Page 202 123-06-0001 123/182 HUB REDUCTION 21/09/12 123 123-06/05 290.06.014.02 ANELLO DI SICUREZZA ARRETOIR CIRCLIP ANILLO DE SEGURIDAD SICHERUNGSRING 355.14.611.02 TAPPO MAGNETICO BOUCHON MAGNETIQUE MAGNET PLUG TAPÓN MAGNÉTICO MAGNETSTOPFEN 113.06.708.03 SUPPORTO PORTACORONA SUPPORT PORTE COURONNE RING GEAR SUPPORT SOPORTE DE CORONA HOHLRADTRAEGER...
  • Page 203 2012-08-14 16 KIT = 17+19...
  • Page 204 123-07-0004 123/182 BRAKES 21/09/12 123 123-07/09 123.07.016.01 ANELLO ANTIESTRUSIONE BAGUE ANTIEXTRUSION BACK - UP RING ANILLO ANTIEXTRUSIÓN ANTIEXTRUSIONSRING 001.05.3736 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 750.06.023.01 ANELLO ANTIESTRUSIONE BAGUE ANTIEXTRUSION BACK - UP RING ANILLO ANTIEXTRUSIÓN ANTIEXTRUSIONSRING 001.05.1251...
  • Page 205 123-07-0004 123/182 BRAKES 21/09/12 123 123-07/09 154.06.014.02 VITE REGISTRO VIS DE REGLAGE ADJUSTING BOLT TORNILLO EN REGISTRO NACHSTELLSCHRAUBE 154.07.001.01 DISCO FRENO INTERMEDIO DISQUE INTERMEDIAIRE INTERMEDIATE BRAKE DISC DISCO DE FRENO INTERMEDIO GEGENLAMELLE 113.07.610.01 DISCO FRENO DISQUE DE FREIN BRAKE DISC DISCO DE FRENO BREMSSCHEIBE 113.07.014.02...
  • Page 206 123-07-0004 123/182 BRAKES 21/09/12 123 123-07/09 011.07.4225 ROSETTA DI TENUTA BAGUE D'ETANCHEITE SEAL WASHER ARANDELA DE ESTANQUIDAD DICHTRING 162.07.004.05 VITE SPINA VIS A BROCHE PILOT BOLT TORNILLO DE ENCHUFE FUEHRUNGSSCHRAUBE 016.10.4218 VITE DI CHIUSURA VIS DE FERMETURE PLUG TAPÓN VERSCHLUSS-SCHRAUBE...
  • Page 208 Copyright 2012 Dana Holding Corporation For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com or call 419-887-6445 be reproduced in whole or in part by any means, For other service publications, electronic or otherwise, without prior written approval.
  • Page 209 Service Parts List Axle 223/103 APL-2519 September 2012...
  • Page 210 *223/103* Data rilascio N° foglio 2139585434 SPICER OFF-HIGHWAY AXLE DIVISION 13/03/2012 C.I. e data Denominazione Gruppo tipo Modello Cliente: TUG TECHNOLOGIES ultima Ponte differenziale sterzante con riduzioni finali epicicloidali 223.97.000.103 Cod.cliente: N° disegno 180107 modifica Quantità olio 0562 Macchina: TRATTORE AEREOPORTUALE GT35 Note 13/03/2012 ATTENZIONE:...
  • Page 212 223-01-0001 223/103 CENTRAL HOUSING 21/09/12 223 223-01/10 112.01.018.02 TAPPO SFIATO RENIFLARD VENT TAPÓN DE RESPIRADERO ENTLUEFTER 123.01.007.03 COPERCHIO INTERMEDIO COUVERCLE INTERMEDIAIRE INTERMEDIATE COVER TAPA DE INTERMEDIO ZWISCHENDECKEL 176.07.029.01 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 002.02.0088 ANELLO DI SICUREZZA ARRETOIR...
  • Page 213 223-01-0001 223/103 CENTRAL HOUSING 21/09/12 223 223-01/10 016.04.1121 VITE BOLT TORNILLO SCHRAUBE 001.05.3471 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING...
  • Page 214 2012-08-16...
  • Page 215 223-04-0001 223/103 DIFFERENTIAL 21/09/12 223 223-04/11 734.04.035.01 DADO ECROU TUERCA MUTTER 276.01.005.01 LAMIERA DI PROTEZIONE PROTECTION EN TOLE COVER PLATE CHAPA DE PROTECCIÓN SCHUTZBLECH 005.09.0831 CUSCINETTO A RULLI CONICI ROULEMENT A R. CONIQUES TAPER ROLLER BEARING COJINETE DE BOLAS KEGELROLLENLAGER 123.04.400.03 KIT SPESSORI KIT CALES...
  • Page 216 223-04-0001 223/103 DIFFERENTIAL 21/09/12 223 223-04/11 001.13.1234 ANELLO DI TENUTA JOINT D'ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD DICHTRING 734.04.073.02 FLANGIA BRIDE FLANGE BRIDA FLANSCH 001.05.0818 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 005.09.0762 CUSCINETTO A RULLI CONICI ROULEMENT A R.
  • Page 217 223-04-0001 223/103 DIFFERENTIAL 21/09/12 223 223-04/11 113.04.610.01 DISCO FRIZIONE DISQUE D'EMBRAJAGE CLUTCH DISC DISCO DE EMBRAGUE KUPPLUNGSSCHEIBE 113.04.045.01 PLANETARIO PLANETAIRE DIFFERENTIAL SIDE GEAR PLANETARIO AUSGLEICHSWELLENRAD 139.04.001.01 RONDELLA DI RASAMENTO RONDELLE FRICTION WASHER ARANDELA DE FRICCIÓN ANLAUFSCHEIBE 113.04.043.01 SATELLITE SATELLITE DIFFERENTIAL PINION ENGRANAJE SATÉLITE AUSGLEICHSKEGELRAD 139.04.002.02...
  • Page 218 223-04-0001 223/103 DIFFERENTIAL 21/09/12 223 223-04/11 123.04.756.02 DIFFERENZIALE DIFFERENTIEL DIFFERENTIAL DIFERENCIAL DIFFERENTIAL...
  • Page 219 2012-09-21 KIT = 36+37+38+40+41+42+43 KIT = 15+28 KIT = 15+29 KIT = 36+37+38 KIT = 40+41+42+43 KIT = 26+27...
  • Page 220 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 223.06.027.01 BRACCIO CORPS D'ESSIEU AXLE CASE BRAZO ACHSKOERPER 016.13.3271 VITE BOLT TORNILLO SCHRAUBE 006.03.0197 DADO ECROU TUERCA MUTTER 112.06.070.14 VITE A TESTA ESAGONALE VIS A TETE EXAGONALE HEXAGON BOLT TORNILLO DE CABEZA HEXAGONAL SECHSKANTSCHRAUBE 002.01.0078 ANELLO DI SICUREZZA...
  • Page 221 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 729.06.009.01 ANELLO DI TENUTA JOINT D'ETANCHEITE SEAL ANILLO DE ESTANQUEIDAD DICHTRING 001.05.1389 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 212.06.700.01 BUSSOLA MANCHON DE REDUCTION REDUCTION BUSHING CASQUILLO ZWISCHENBUCHSE 223.06.613.14 DOPPIO GIUNTO CARDANICO DOUBLE JOINT CARDAN...
  • Page 222 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 KEGEL - SCHMIERNIPPEL 223.06.702.01 PERNO SNODO PIVOT DE DIRECTION PIVOT PIN PERNO DE DIRECCIÓN ACHSSCHENKELBOLZEN 212.06.400.48 KIT SPESSORI KIT CALES SHIM KIT KIT DE ESPESOR PASS-SCHEIBEN KIT 213.06.006.03 ANELLO PARAPOLVERE BAGUE ANTI-POUSSIERE DUST EXCLUDER ANILLO DE POLVO STAUBABWEHRRING 212.06.023.03...
  • Page 223 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 213.06.011.01 VITE BOLT TORNILLO SCHRAUBE 223.06.019.01 SCATOLA SNODO BOITIER DE DIRECTION STEERING CASE EJE DE ARTICULACIÓN GELENKGEHAEUSE 223.06.020.01 SCATOLA SNODO BOITIER DE DIRECTION STEERING CASE EJE DE ARTICULACIÓN GELENKGEHAEUSE 355.14.611.02 TAPPO MAGNETICO BOUCHON MAGNETIQUE MAGNET PLUG TAPÓN MAGNÉTICO MAGNETSTOPFEN...
  • Page 224 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 RADNABE 290.06.014.02 ANELLO DI SICUREZZA ARRETOIR CIRCLIP ANILLO DE SEGURIDAD SICHERUNGSRING 290.06.010.07 CORONA DENTATA COURONNE DENTEE RING GEAR CORONA DENTADA ZAHNKRANZ 113.06.008.01 SUPPORTO PORTACORONA SUPPORT PORTE COURONNE RING GEAR SUPPORT SOPORTE DE CORONA HOHLRADTRAEGER 113.06.007.01 LAMIERA DI SICUREZZA...
  • Page 225 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 112.01.610.01 TAPPO BOUCHON PLUG TAPÓN STOPFEN 016.06.0442 VITE A TESTA CONICA VIS A TETE CONIQUE COUNTERSUNK BOLT TORNILLO DE CABEZA CONICA SENKSCHRAUBE 006.22.4177 DADO ECROU TUERCA MUTTER 176.06.065.02 PRIGIONIERO GOUJON STUD PRISIONERO STIFTSCHRAUBE 001.05.1119 ANELLO OR JOINT OR...
  • Page 226 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 PLANETENGEHAEUSE 223.06.719.01 SCATOLA SNODO BOITIER DE DIRECTION STEERING CASE EJE DE ARTICULACIÓN...
  • Page 227 223-06-0001 223/103 HUB REDUCTION 21/09/12 223 223-06/33 GELENKGEHAEUSE 223.06.720.01 SCATOLA SNODO BOITIER DE DIRECTION STEERING CASE EJE DE ARTICULACIÓN GELENKGEHAEUSE 213.06.711.01 VITE DI FERMO STERZO VIS D'ARRET BRAQUAGE STEERING ADJUST BOLT TORNILLO DE TOPE DE DIRECCIÓN LENKEINSCHLAGSCHRAUBE 113.06.708.03 SUPPORTO PORTACORONA SUPPORT PORTE COURONNE RING GEAR SUPPORT SOPORTE DE CORONA...
  • Page 228 2012-08-14 16 KIT = 17+19...
  • Page 229 123-07-0004 223/103 BRAKES 21/09/12 123 123-07/09 123.07.016.01 ANELLO ANTIESTRUSIONE BAGUE ANTIEXTRUSION BACK - UP RING ANILLO ANTIEXTRUSIÓN ANTIEXTRUSIONSRING 001.05.3736 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 750.06.023.01 ANELLO ANTIESTRUSIONE BAGUE ANTIEXTRUSION BACK - UP RING ANILLO ANTIEXTRUSIÓN ANTIEXTRUSIONSRING 001.05.1251...
  • Page 230 123-07-0004 223/103 BRAKES 21/09/12 123 123-07/09 154.06.014.02 VITE REGISTRO VIS DE REGLAGE ADJUSTING BOLT TORNILLO EN REGISTRO NACHSTELLSCHRAUBE 154.07.001.01 DISCO FRENO INTERMEDIO DISQUE INTERMEDIAIRE INTERMEDIATE BRAKE DISC DISCO DE FRENO INTERMEDIO GEGENLAMELLE 113.07.610.01 DISCO FRENO DISQUE DE FREIN BRAKE DISC DISCO DE FRENO BREMSSCHEIBE 113.07.014.02...
  • Page 231 123-07-0004 223/103 BRAKES 21/09/12 123 123-07/09 011.07.4225 ROSETTA DI TENUTA BAGUE D'ETANCHEITE SEAL WASHER ARANDELA DE ESTANQUIDAD DICHTRING 162.07.004.05 VITE SPINA VIS A BROCHE PILOT BOLT TORNILLO DE ENCHUFE FUEHRUNGSSCHRAUBE 016.10.4218 VITE DI CHIUSURA VIS DE FERMETURE PLUG TAPÓN VERSCHLUSS-SCHRAUBE...
  • Page 233 223-24-0001 223/103 STEERING 21/09/12 223 223-24/02 213.24.620.06 CILINDRO CILINDRE CYLINDER CILINDRO ZYLINDER 001.05.1629 ANELLO OR JOINT OR O - RING ANILLO TOROIDAL O - RING 213.24.621.23 ASTA TIGE VARILLA STANGE 016.30.4244 VITE BOLT TORNILLO SCHRAUBE...
  • Page 235 223-25-0001 223/103 TRUNION 21/09/12 223 223-25/02 276.25.002.02 BUSSOLA MANCHON DE REDUCTION BUSHING CASQUILLO BUCHSE 276.25.003.01 BRONZINA DOUILLE THRUST BUSHING BUJE ANLAUFBUCHSE 213.25.007.01 SUPPORTO SUPPORT SUPPORT SOPORTE HALTERUNG 008.01.0213 INGRASSATORE GRAISSEUR GREASE FITTING ENGRASADOR KEGEL - SCHMIERNIPPEL 734.07.015.01 TAPPO BOUCHON PLUG TAPÓN STOPFEN 213.25.612.01...
  • Page 236 Copyright 2012 Dana Holding Corporation For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com or call 419-887-6445 be reproduced in whole or in part by any means, For other service publications, electronic or otherwise, without prior written approval.

Table of Contents