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Power integrations TOPSwitch TOP200-4/14 Manual

Three-terminal off-line pwm switch

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TOP200-4/14
TOPSwitch Family
Three-terminal Off-line PWM Switch
Product Highlights
Low Cost Replacement for Discrete Switchers
• 20 to 50 fewer components - cuts cost, increases reliability
• Source-connected tab and Controlled MOSFET turn-on
reduce EMI and EMI filter costs
• Allows for a 50% smaller and lighter solution
• Cost competitive with linears above 5 W
Up to 90% Efficiency in Flyback Topology
• Built-in start-up and current limit reduce DC losses
• Low capacitance 700 V MOSFET cuts AC losses
• CMOS controller/gate driver consumes only 6 mW
• 70% maximum duty cycle minimizes conduction losses
Simplifies Design - Reduces Time to Market
• Supported by many reference design boards
• Integrated PWM Controller and 700 V MOSFET in a
industry standard three pin TO-220 package
• Only one external capacitor needed for compensation,
bypass and start-up/auto-restart functions
System Level Fault Protection Features
• Auto-restart and cycle by cycle current limiting functions
handle both primary and secondary faults
• On-chip latching thermal shutdown protects the entire
system against overload
Highly Versatile
• Implements Buck, Boost, Flyback or Forward topology
• Easily interfaces with both opto and primary feedback
• Supports continuous or discontinuous mode of operation
Description
The TOPSwitch family implements, with only three pins, all
functions necessary for an off-line switched mode control
system: high voltage N-channel power MOSFET with controlled
turn-on gate driver, voltage mode PWM controller with
integrated 100 kHz oscillator, high voltage start-up bias circuit,
bandgap derived reference, bias shunt regulator/error amplifier
for loop compensation and fault protection circuitry. Compared
to discrete MOSFET and controller or self oscillating (RCC)
switching converter solutions, a TOPSwitch integrated circuit
can reduce total cost, component count, size, weight and at the
same time increase efficiency and system reliability. These
®
AC
IN
DRAIN
SOURCE
CONTROL
TOPSwitch
Figure 1. Typical Application.
TOPSwitch SELECTION GUIDE
ORDER
PART
230 VAC or
NUMBER
110 VAC
w/Doubler
TOP200YAI*
0-25 W
TOP201YAI*
20-45 W
TOP202YAI*
30-60 W
TOP203YAI*
40-70 W
TOP214YAI*
50-85 W
TOP204YAI*
60-100 W 30-50 W
* Package Outline: Y03A
devices are intended for 100/110/230 VAC off-line Power
Supply applications in the 0 to 100 W (0 to 50 W universal)
range and 230/277 VAC off-line power factor correction (PFC)
applications in the 0 to 150 W range.
PI-1703-112995
OUTPUT POWER RANGE
PFC/
FLYBACK
BOOST
85-265
230/277
VAC
0-12 W
0-25 W
10-22 W
20-50 W
15-30 W
30-75 W
20-35 W
50-100 W
25-42 W
60-125 W
75-150 W
®
VAC
July 1996

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Summary of Contents for Power integrations TOPSwitch TOP200-4/14

  • Page 1 ® TOP200-4/14 ® TOPSwitch Family Three-terminal Off-line PWM Switch Product Highlights Low Cost Replacement for Discrete Switchers • 20 to 50 fewer components - cuts cost, increases reliability • Source-connected tab and Controlled MOSFET turn-on reduce EMI and EMI filter costs •...
  • Page 2 TOP200-4/14 CONTROL DRAIN INTERNAL SUPPLY SHUTDOWN/ AUTO-RESTART SHUNT REGULATOR/ ERROR AMPLIFIER ÷ 8 5.7 V 4.7 V 5.7 V POWER-UP RESET EXTERNALLY TRIGGERED SHUTDOWN LIMIT I FB THERMAL SHUTDOWN CONTROLLED TURN-ON GATE DRIVER OSCILLATOR D MAX CLOCK LEADING EDGE BLANKING COMPARATOR MINIMUM ON-TIME...
  • Page 3 TOP200-4/14 TOPSwitch Family Functional Description TOPSwitch is a self biased and protected linear control current-to-duty cycle Auto-restart converter with an open drain output. High efficiency is achieved through the D MAX use of CMOS and integration of the Slope = PWM Gain maximum number of functions possible.
  • Page 4 TOP200-4/14 TOPSwitch Family Functional Description (cont.) The first time V reaches the upper Bandgap Reference Gate Driver threshold, the high-voltage current All critical TOPSwitch internal voltages The gate driver is designed to turn the source is turned off and the PWM are derived from a temperature- output MOSFET on at a controlled rate modulator and output transistor are...
  • Page 5 TOP200-4/14 V IN V IN DRAIN V OUT I OUT ••• ••• V C(reset) 45 mA ••• ••• PI-1119-110194 Figure 6. Typical Waveforms for (1) Normal Operation, (2) Auto-restart, (3) Latching Shutdown, and (4) Power Down Reset. Shutdown/Auto-restart removing and restoring input power, or High-voltage Bias Current Source To minimize TOPSwitch power momentarily pulling the CONTROL pin...
  • Page 6 TOP200-4/14 General Circuit Operation Primary Feedback Regulation the integrated high-voltage MOSFET current will flow into the control pin. The circuit shown in Figure 7 is a simple transistor within the TOP200 (U1). The Increasing control pin current decreases 5 V, 5 W bias supply using the TOP200. circuit operates at a switching frequency the duty cycle until a stable operating This universal input flyback power...
  • Page 7 TOP200-4/14 3.3 µH UG8BT 7.5 V 39 Ω 68 Ω 680 µF 120 µF P6KE150 25 V 25 V NEC2501 UF4005 1N5234B 6.2 V 400 V 33 µF 400 V 22 mH 1N4148 CIRCUIT PERFORMANCE: Line Regulation - ±0.5% (85-265 VAC) 0.1 µF 1 nF Load Regulation - ±1%...
  • Page 8 TOP200-4/14 3.3 µH MUR610CT 15 V 200 Ω 120 µF 1000 µF P6KE200 1/2 W 25 V 35 V 47 µF 400 V BYV26C 1N4148 NEC2501 400 V 33 mH 0.1 µF CIRCUIT PERFORMANCE: 510 Ω Line Regulation - ±0.2% 49.9 kΩ...
  • Page 9 TOP200-4/14 General Circuit Operation (cont.) Boost PFC Pre-regulator by the boost inductance and parasitic When power is first applied, C3 charges TOPSwitch can also be used as a fixed capacitance. R1 generates a pre- to typically 5.7 volts before TOPSwitch frequency, discontinuous mode boost compensation current proportional to starts.
  • Page 10 TOP200-4/14 ABSOLUTE MAXIMUM RATINGS DRAIN Voltage ..........-0.3 to 700 V Thermal Impedance (θ ) ........70°C/W ........2 °C/W CONTROL Voltage ........- 0.3 V to 9 V Thermal Impedance (θ Storage Temperature ........-65 to 125°C Operating Junction Temperature ....
  • Page 11 TOP200-4/14 Conditions (Unless Otherwise Specified) Parameter Symbol Units See Figure 14 SOURCE = 0 V = -40 to 125°C SHUTDOWN/AUTO-RESTART (cont.) UV Lockout S1 open Threshold Voltage Auto-restart S1 open Hysteresis Voltage Auto-restart S1 open Duty Cycle Auto-restart S1 open Frequency CIRCUIT PROTECTION TOP200...
  • Page 12 TOP200-4/14 Conditions (Unless Otherwise Specified) Parameter Symbol Units See Figure 14 SOURCE = 0 V = -40 to 125°C OUTPUT TOP200 = 25°C 15.6 18.0 25.7 29.7 = 50 mA = 100°C TOP201 = 25°C = 100 mA = 100°C 12.9 14.9 TOP202...
  • Page 13 TOP200-4/14 NOTES: 1. For specifications with negative values, a negative temperature coefficient corresponds to an increase in magnitude with increasing temperature, and a positive temperature coefficient corresponds to a decrease in magnitude with increasing temperature. 2. It is possible to start up and operate TOPSwitch at DRAIN voltages well below 36 V. However, the CONTROL pin charging current is reduced, which affects start-up time and auto-restart frequency and duty cycle.
  • Page 14 TOP200-4/14 BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS The following precautions should be The control pin voltage will be oscillating that the continuous DRAIN voltage followed when testing TOPSwitch by at a low frequency from 4.7 to 5.7 V and waveform may be observed.
  • Page 15 TOP200-4/14 Typical Performance Characteristics (cont.) OUTPUT CHARACTERISTICS C OSS vs. DRAIN VOLTAGE 1000 TCASE=25˚C Scaling Factors: TCASE=100˚C TOP204 1.00 TOP214 0.83 TOP203 0.67 TOP202 0.50 TOP201 0.33 TOP200 0.17 Scaling Factors: TOP204 1.00 TOP214 0.83 TOP203 0.67 TOP202 0.50 TOP201 0.33 TOP200 0.17 Drain Voltage (V) DRAIN Voltage (V)
  • Page 16 Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it convey any license under its patent rights or the rights of others.