Power integrations InnoSwitch3-EP Series Manual

Power integrations InnoSwitch3-EP Series Manual

Off-line cv/cc qr flyback switcher ic with integrated 725 v mosfet, synchronous rectification and fluxlink feedback. for applications up to 45 w

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InnoSwitch3-EP Family
Off-Line CV/CC QR Flyback Switcher IC with Integrated
725 V MOSFET, Synchronous Rectification and FluxLink Feedback.
For Applications up to 45 W
Product Highlights
Highly Integrated, Compact Footprint
Up to 94% efficiency across full load range
Incorporates a multi-mode Quasi-Resonant (QR) / CCM flyback
controller, 725 V MOSFET, secondary-side sensing and synchronous
rectification driver
Excellent multi-output cross regulation with weighted secondary-side
regulation (SSR) feedback and synch FETs
Integrated FluxLink™, HIPOT-isolated, feedback link
Exceptional CV/CC accuracy, independent of external components
Adjustable accurate output current sense using external output sense
resistor
EcoSmart™ – Energy Efficient
Less than 15 mW no-load including line sense
Easily meets all global energy efficiency regulations
Low heat dissipation
Advanced Protection / Safety Features
Secondary MOSFET or diode short-circuit protection
Open SR FET-gate detection
Fast input line UV/OV protection
Auto-restart fault response for output OVP
Optional Features
Auto-restart output UV protection with option for peak power delivery
Full Safety and Regulatory Compliance
Reinforced isolation
Isolation voltage >4000 VAC
100% production HIPOT testing
UL1577 and TUV (EN60950) safety approved
Excellent noise immunity enables designs that achieve class "A"
performance criteria for EN61000-4 suite; EN61000-4-2, 4-3
(30 V/m), 4-4, 4-5, 4-6, 4-8 (100 A/m) and 4-9 (1000 A/m)
Green Package
Halogen free and RoHS compliant
Applications
Auxiliary, standby and bias power supplies for appliances, computers
and consumer products
Utility meter, smart grid and industrial power supplies
Description
The InnoSwitch™3-EP family of ICs dramatically simplifies the design
and manufacture of flyback power converters, particularly those
requiring high efficiency and/or compact size. The InnoSwitch3-EP
family combines primary and secondary controllers and safety-rated
feedback into a single IC.
InnoSwitch3-EP family devices incorporate multiple protection features
including line over and undervoltage protection, output overvoltage
and over-current limiting, and over-temperature shutdown. Devices are
available with standard and peak power delivery options, and
commonly used auto-restart protection behaviors.
www.power.com
This Product is Covered by Patents and/or Pending Patent Applications.
D
V
InnoSwitch3-EP
Primary FET
and Controller
S
BPP
Figure 1.
Typical Application Schematic.
Figure 2.
High Creepage, Safety-Compliant InSOP-24D Package.
Output Power Table
230 VAC ± 15%
Product
3
Open Frame
INN3672C
INN3673C
INN3674C
INN3675C
INN3676C
INN3677C
Table 1.
Output Power Table.
Notes:
1. Minimum continuous power in a typical non-ventilated enclosed typical size
adapter measured at 40 °C ambient. Max output power is dependent on the
design. With condition that package temperature must be < 125 °C.
2. Minimum peak power capability.
3. Package: InSOP-24D.
SR FET
VOUT
IS
Secondary
Control IC
PI-8184-050217
85-265 VAC
Peak or
Peak or
Open Frame
1,2
12 W
10 W
15 W
12 W
25 W
20 W
30 W
25 W
40 W
36 W
45 W
40 W
Optional
Current
Sense
1,2
August 2018

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Summary of Contents for Power integrations InnoSwitch3-EP Series

  • Page 1 InnoSwitch3-EP Family Off-Line CV/CC QR Flyback Switcher IC with Integrated 725 V MOSFET, Synchronous Rectification and FluxLink Feedback. For Applications up to 45 W Product Highlights Highly Integrated, Compact Footprint Up to 94% efficiency across full load range • Incorporates a multi-mode Quasi-Resonant (QR) / CCM flyback SR FET •...
  • Page 2 InnoSwitch3-EP DRAIN UNDER/OVER PRIMARY BYPASS INPUT VOLTAGE (V) (BPP) PRIMARY BYPASS REGULATOR ENABLE ENABLE FAULT AUTO-RESTART PRIMARY LINE COUNTER GATE BYPASS PIN BPP/UV INTERFACE RESET UNDERVOLTAGE PRIMARY BPP/UV BYPASS PIN PRIM-CLK CAPACITOR SELECT AND UV/OV CURRENT SHUNT OSCILLATOR/ LIMIT GATE ILIM TIMERS JITTER...
  • Page 3: Pin Functional Description

    InnoSwitch3-EP Pin Functional Description ISENSE (IS) Pin (Pin 1) Connection to the power supply output terminals. An external current sense resistor should be connected between this and the GND pin. If current regulation is not required, this pin should be tied V 13 12 NC BPP 14...
  • Page 4: Primary Controller

    InnoSwitch3-EP 1.05 Primary Controller InnoSwitch3-EP has variable frequency QR controller plus CCM/CrM/ DCM operation for enhanced efficiency and extended output power capability. 0.95 PRIMARY BYPASS Pin Regulator The PRIMARY BYPASS pin has an internal regulator that charges the PRIMARY BYPASS pin capacitor to V by drawing current from the DRAIN pin whenever the power MOSFET is off.
  • Page 5 InnoSwitch3-EP The first auto-restart off-time is short (t ). This short auto- AR(OFF)SH restart time is to provide quick recovery under fast reset conditions. The short auto-restart off-time allows the controller to quickly check to P: Primary Chip S: Secondary Chip determine whether the auto-restart condition is maintained beyond Start .
  • Page 6: Secondary Controller

    InnoSwitch3-EP The most likely event that could require an additional handshake is Minimum Off-Time when the primary stops switching as the result of a momentary line The secondary controller initiates a cycle request using the inductive- brown-out event. When the primary resumes operation, it will default connection to the primary.
  • Page 7 InnoSwitch3-EP FEEDBACK Pin Short Detection SECONDARY BYPASS Pin Overvoltage Protection If the sensed FEEDBACK pin voltage is below V at start-up, the The InnoSwitch3-EP secondary controller features a SECONDARY FB(OFF) secondary controller will complete the handshake to take control of BYPASS pin OV feature similar to the PRIMARY BYPASS pin OV the primary complete t and will stop requesting cycles to initiate...
  • Page 8 InnoSwitch3-EP SR Disable Protection SYNCHRONOUS RECTIFIER DRIVE pin protection mode is also In each cycle SR is only engaged if a set cycle was requested by the disabled. secondary controller and the negative edge is detected on the Intelligent Quasi-Resonant Mode Switching FORWARD pin.
  • Page 9: Applications Example

    InnoSwitch3-EP Applications Example 470 pF 250 VAC SMAZ8V2-13-F 12 V, 0.7 A 8.2 V 10 µH 1 nF 30 Ω 2.2 µF 200 V 1/8 W 680 µF 100 Ω 25 V 16 V 1.2 MΩ 1/10 W 12 V 1/16 W 2.2 nF 50 V...
  • Page 10: Key Application Considerations

    InnoSwitch3-EP filtering of the signal at the FEEDBACK pin. Zener VR2 was added for required to achieve primary sensed OVP. It is recommended that a tighter cross-regulation to limit the 12 V output when it is unloaded. Zener diode with a clamping voltage approximately 6 V lower than the bias winding rectified voltage at which OVP is expected to be Resistors R3 and R4 provide line voltage sensing and provide a current triggered be selected.
  • Page 11: Components For Innoswitch3-Ep Secondary-Side Circuit

    InnoSwitch3-EP Components for InnoSwitch3-EP The bias current from the external circuit should be set to approximately 300 mA to achieve lowest no-load power consumption when operating Secondary-Side Circuit the power supply at 230 VAC input, (V > 5 V). A glass passivated standard recovery rectifier diode with low junction capacitance is SECONDARY BYPASS Pin –...
  • Page 12 InnoSwitch3-EP voltage of 1.5 V to 2.5 V are ideal although MOSFETs with a threshold voltage (absolute maximum) as high as 4 V may be used provided their data sheets specify R across temperature for a gate voltage DS(ON) of 4.5 V. There is a slight delay between the commencement of the flyback cycle and the turn-on of the SR FET.
  • Page 13: Recommendations For Circuit Board Layout

    InnoSwitch3-EP Recommendations for Circuit Board Layout See Figure 16 for a recommended circuit board layout for an InnoSwitch3-EP based power supply. 1N4148 Single-Point Grounding Use a single-point ground connection from the input filter capacitor to the area of copper connected to the SOURCE pins. Bypass Capacitors The PRIMARY BYPASS and SECONDARY BYPASS pin capacitor must be located directly adjacent to the PRIMARY BYPASS-SOURCE and...
  • Page 14 InnoSwitch3-EP which the SOURCE pin of the IC is soldered is sufficiently large to keep the IC temperature below 85 °C when operating the power Sufficient clearance should be maintained (>8 mm) between the supply at full rated load and at the lowest rated input AC supply primary-side and secondary-side circuits to enable easy compliance voltage.
  • Page 15: Layout Example

    InnoSwitch3-EP Layout Example 6.4 mm spark gap AC side directly connected to Maximize source input line area for good heat sinking PCB - Top Side Current sense resistor (R12) and secondary Keep drain and bypass capacitor (C7) clamp loop short; are placed across ISENSE Keep drain and GROUND pins, BPS...
  • Page 16 InnoSwitch3-EP Recommendations for EMI Reduction 2. Higher V reduces the voltage stress on the output diodes and 1. Appropriate component placement and small loop areas of the SR MOSFETs. primary and secondary power circuits help minimize radiated and 3. Higher V increases leakage inductance which reduces power conducted EMI.
  • Page 17 InnoSwitch3-EP the increased leakage inductance and the physical fit of the windings output voltage is low and little reset of the transformer occurs during should be considered. A split primary construction may be helpful for the MOSFET off-time. This allows the transformer flux density to designs where clamp dissipation due to leakage inductance is too staircase beyond the normal operating level.
  • Page 18: Quick Design Checklist

    InnoSwitch3-EP (1-D) × T ≡ K T = 1/f Primary D × T (1-D) × T Secondary (a) Discontinuous, K > 1 T = 1/f Primary D × T (1-D) × T = t Secondary (b) Borderline Discontinuous/Continuous, K PI-2578-103114 Figure 18.
  • Page 19 InnoSwitch3-EP Absolute Maximum Ratings DRAIN Pin Voltage: ..........-0.3 V to 725 V Notes: DRAIN Pin Peak Current: INN3672C ......880 mA (1.65 A) 1. All voltages referenced to SOURCE and Secondary GROUND, INN3673C ......1.04 A (1.95 A) = 25 °C. INN3674C ......
  • Page 20 InnoSwitch3-EP Conditions SOURCE = 0 V Parameter Symbol Units = -40 °C to 125 °C (Unless Otherwise Specified) Control Functions Startup Switching = 25 °C Frequency = 25 °C Jitter Frequency 0.80 1.25 1.70 = 100 kHz Maximum On-Time = 25 °C 12.4 14.6 16.9...
  • Page 21 InnoSwitch3-EP Conditions SOURCE = 0 V Parameter Symbol Units = -40 °C to 125 °C (Unless Otherwise Specified) Line Fault Protection VOLTAGE Pin Line Over- = 25 °C voltage Deglitch Filter See Note B VOLTAGE Pin = 25 °C Voltage Rating See Note B Circuit Protection di/dt = 137.5 mA/ms...
  • Page 22 InnoSwitch3-EP Conditions SOURCE = 0 V Parameter Symbol Units = -40 °C to 125 °C (Unless Otherwise Specified) Circuit Protection (cont.) BYPASS Pin Latching Shutdown Threshold = 25 °C 11.3 Current Auto-Restart On-Time = 25 °C Auto-Restart Trigger = 25 °C Skip Time See Note A AR(SK)
  • Page 23 InnoSwitch3-EP Conditions SOURCE = 0 V Parameter Symbol Units = -40 °C to 125 °C (Unless Otherwise Specified) Output (cont.) + 0.1 V Breakdown Voltage = 25 °C Drain Supply Voltage Thermal Shutdown See Note A °C Thermal Shutdown See Note A °C Hysteresis SD(H)
  • Page 24 InnoSwitch3-EP Conditions SOURCE = 0 V Parameter Symbol Units = -40 °C to 125 °C (Unless Otherwise Specified) Synchronous Rectifier @ T = 25 °C SR Pin Drive Voltage SR Pin Voltage Threshold SR(TH) = 25 °C SR Pin Pull-Up Current = 2 nF, f = 100 kHz SR(PU)
  • Page 25: Typical Performance Curves

    InnoSwitch3-EP Typical Performance Curves Scaling Factors: INN3672 1.00 Scaling Factors: INN3673 1.40 INN3672 1.00 INN3674 1.95 INN3673 1.40 INN3675 3.20 INN3674 1.95 INN3676 4.60 INN3675 3.20 INN3677 5.20 INN3676 4.60 INN3677 5.20 = 25 °C CASE = 100 °C CASE 100 200 300 400 500 Drain Voltage (V) DRAIN Voltage (V)
  • Page 26 InnoSwitch3-EP Rev. D 08/18 www.power.com...
  • Page 27: Package Marking

    INN3676C M6J542A 1738 1 Hxxx A. Power Integrations Registered Trademark B. Assembly Date Code (last two digits of year followed by 2-digit work week) C. Product Identification (Part #/Package Type) D. Lot Identification Code E. Test Sublot and Feature Code PI-8727-050418 Rev.
  • Page 28: Part Ordering Table

    InnoSwitch3-EP Part Ordering Table Features H601 H602 FeedBack Resistors External External Sense Resistor External External Selectable Primary Fault Response Auto-Restart Auto-Restart Secondary Fault Response Auto-Restart Auto-Restart Auto-Restart = 0.9 x V = Overload FB(AR) FB(AR) Over-Temperature Protection Hysteretic Hysteretic Line OV/UV Enabled Enabled UV Timer...
  • Page 29 InnoSwitch3-EP Notes Rev. D 08/18 www.power.com...
  • Page 30 The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.power.com.

This manual is also suitable for:

Inn3672cInn3676cInn3677cInn3673cInn3674cInn3675c

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