Power integrations TinySwitch-III Series Manual

Energy efficient, off-line switcher with enhanced flexibility and extended power range

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TNY274-280
TinySwitch-III Family
Energy Efficient, Off-Line Switcher with
Enhanced Flexibility and Extended Power Range

Product Highlights

Lowest System Cost with Enhanced Flexibility
• Simple ON/OFF control, no loop compensation needed
• Selectable current limit through BP/M capacitor value
- Higher current limit extends peak power or, in open
frame applications, maximum continuous power
- Lower current limit improves efficiency in enclosed
adapters/chargers
- Allows optimum TinySwitch-III choice by swapping
devices with no other circuit redesign
Tight I
f parameter tolerance reduces system cost
2
- Maximizes MOSFET and magnetics power delivery
- Minimizes max overload power, reducing cost of
transformer, primary clamp & secondary components
• ON-time extension – extends low line regulation range/
hold-up time to reduce input bulk capacitance
• Self-biased: no bias winding or bias components
• Frequency jittering reduces EMI filter costs
• Pin-out simplifies heatsinking to the PCB
• SOURCE pins are electrically quiet for low EMI
Enhanced Safety and Reliability Features
• Accurate hysteretic thermal shutdown protection with
automatic recovery eliminates need for manual reset
• Improved auto-restart delivers <3% of maximum power
in short circuit and open loop fault conditions
• Output overvoltage shutdown with optional Zener
• Line under-voltage detect threshold set using a single
optional resistor
• Very low component count enhances reliability and
enables single-sided printed circuit board layout
• High bandwidth provides fast turn on with no overshoot
and excellent transient load response
• Extended creepage between DRAIN and all other pins
improves field reliability
®
– Extremely Energy Efficient
EcoSmart
• Easily meets all global energy efficiency regulations
• No-load <150 mW at 265 VAC without bias winding,
<50 mW with bias winding
• ON/OFF control provides constant efficiency down to
very light loads – ideal for mandatory CEC regulations
and 1 W PC standby requirements
Applications
• Chargers/adapters for cell/cordless phones, PDAs, digital
cameras, MP3/portable audio, shavers, etc.
®
+
Wide-Range
D
HV DC Input
EN/UV
BP/M
TinySwitch-III
S
-
Figure 1. Typical Standby Application.
OUTPUT POWER TABLE
230 VAC ±15%
PRODUCT
3
Adapter
TNY274 P or G
6 W
TNY275 P or G
8.5 W
TNY276 P or G
10 W
TNY277 P or G
13 W
TNY278 P or G
16 W
TNY279 P or G
18 W
TNY280 P or G
20 W
Table 1. Notes: 1. Minimum continuous power in a typical non-
ventilated enclosed adapter measured at 50 °C ambient. Use of an
external heatsink will increase power capability 2. Minimum peak
power capability in any design or minimum continuous power in an
open frame design (see Key Application Considerations). 3. Packages:
P: DIP-8C, G: SMD-8C. See Part Ordering Information.
• PC Standby and other auxiliary supplies
• DVD/PVR and other low power set top decoders
• Supplies for appliances, industrial systems, metering, etc.
Description
TinySwitch-III incorporates a 700 V power MOSFET, oscillator,
high voltage switched current source, current limit (user
selectable) and thermal shutdown circuitry. The IC family uses
an ON/OFF control scheme and offers a design flexible solution
with a low system cost and extended power capability.
Output
PI-4095-082205
85-265 VAC
Peak or
Peak or
Open
Adapter
Open
1
1
Frame
Frame
2
11 W
5 W
8.5 W
15 W
6 W
11.5 W
19 W
7 W
15 W
23.5 W
8 W
18 W
28 W
10 W
21.5 W
32 W
12 W
25 W
36.5 W
14 W
28.5 W
February 2006
+
DC
-
2

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Summary of Contents for Power integrations TinySwitch-III Series

  • Page 1: Product Highlights

    TNY274-280 TinySwitch-III Family ® Energy Efficient, Off-Line Switcher with Enhanced Flexibility and Extended Power Range Product Highlights Lowest System Cost with Enhanced Flexibility Output • Simple ON/OFF control, no loop compensation needed • Selectable current limit through BP/M capacitor value Wide-Range - Higher current limit extends peak power or, in open HV DC Input...
  • Page 2: Pin Functional Description

    TNY274-280 BYPASS/ DRAIN MULTI-FUNCTION (BP/M) REGULATOR 5.85 V LINE UNDER-VOLTAGE 115 µA 25 µA FAULT BYPASS PIN PRESENT UNDER-VOLTAGE AUTO- RESTART 5.85 V COUNTER CURRENT I LIMIT 4.9 V LIMIT STATE RESET 6.4 V MACHINE CURRENT LIMIT COMPARATOR ENABLE JITTER CLOCK 1.0 V + V DC MAX...
  • Page 3 TNY274-280 MOSFET is controlled by this pin. MOSFET switching is maximum duty cycle signal (DC ) and the clock signal that terminated when a current greater than a threshold current is indicates the beginning of each cycle. drawn from this pin. Switching resumes when the current being pulled from the pin drops to less than a threshold current.
  • Page 4 TNY274-280 Auto-Restart In addition, there is a 6.4 V shunt regulator clamping the BYPASS/MULTI-FUNCTION pin at 6.4 V when current In the event of a fault condition such as output overload, output is provided to the BYPASS/MULTI-FUNCTION pin short circuit, or an open loop condition, TinySwitch-III enters through an external resistor.
  • Page 5 TNY274-280 load is proportional to the primary inductance of the transformer not to proceed with the next switching cycle. The sequence of and peak primary current squared. Hence, designing the supply cycles is used to determine the current limit. Once a cycle is involves calculating the primary inductance of the transformer started, it always completes the cycle (even when the EN/UV for the maximum output power required.
  • Page 6 TNY274-280 DC-INPUT CLOCK BYPASS DRAIN DRAIN Time (ms) Figure 11. Power-Up Without Optional External UV Resistor DRAIN Connected to EN/UV Pin. PI-2661-082305 Figure 9. Operation at Very Light Load. DC-INPUT At near maximum load, TinySwitch-III will conduct during nearly all of its clock cycles (Figure 6). At slightly lower load, it will “skip”...
  • Page 7 TNY274-280 Power Up/Down Functional Description above). This has two main benefits. The TinySwitch-III requires only a 0.1 µF capacitor on the First, for a nominal application, this eliminates the cost of a BYPASS/MULTI-FUNCTION pin to operate with standard bias winding and associated components. Secondly, for battery current limit.
  • Page 8: Applications Example

    TNY274-280 2.2 nF 250 VAC Ferrite Bead BYV28-200 3.5 × 7.6 mm +12 V, 1 A P6KE150A 100 µF 1000 µF 25 V 25 V 1N4007 1N4007 100 Ω 3.15 A 10 nF 6.8 µF 22 µF 1 kΩ 1 kV 400 V 400 V 20 Ω...
  • Page 9: Key Application Considerations

    TNY274-280 Key Application Considerations For lower no-load input power consumption, the bias winding may also be used to supply the TinySwitch-III device. Resistor TinySwitch-lll Design Considerations R8 feeds current into the BP/M pin, inhibiting the internal high voltage current source that normally maintains the BP/M pin Output Power Table capacitor voltage (C7) during the internal MOSFET off time.
  • Page 10: Output Power Table

    TNY274-280 OUTPUT POWER TABLE 230 VAC ±15% 85-265 VAC PRODUCT LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT TNY274 P or G 10.9 TNY275 P or G 10.8 15.1 11.8 TNY276 P or G 11.8 15.3 19.4 11.9 15.1 TNY277 P or G 15.1 19.6 23.7...
  • Page 11 TNY274-280 TOP VIEW Input Filter Capacitor Capacitor HV DC INPUT Output Filter Capacitor S S S S C BP TinySwitch-III EN/UV BP/M Opto- coupler Maximize hatched copper areas ( ) for optimum heatsinking PI-4278-013006 Figure 15. Recommended Circuit Board Layout for TinySwitch-III with Under-Voltage Lock Out Resistor. Thermal Considerations Optocoupler The four SOURCE pins are internally connected to the IC lead...
  • Page 12 TNY274-280 Quick Design Checklist startup. Repeat under steady state conditions and verify that the leading edge current spike event is below I at the LIMIT(Min) As with any power supply design, all TinySwitch-III designs end of the t . Under all conditions, the maximum drain LEB(Min) current should be below the specified absolute maximum should be verified on the bench to make sure that component...
  • Page 13: Absolute Maximum Ratings

    TNY274-280 ABSOLUTE MAXIMUM RATINGS (1,5) ............260 °C DRAIN Voltage ..........-0.3 V to 700 V Lead Temperature DRAIN Peak Current: TNY274.......400 (750) mA TNY275.....560 (1050) mA Notes: = 25 °C. TNY276.....720 (1350) mA 1. All voltages referenced to SOURCE, T TNY277.....880 (1650) mA 2.
  • Page 14: Circuit Protection

    TNY274-280 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units See Figure 16 (Unless Otherwise Specified) CONTROL FUNCTIONS (cont.) TNY274 -3.8 -1.8 = 0 V, BP/M = 25 °C TNY275-279 -8.3 -5.4 -2.5 See Note C, D TNY280 -9.7 -6.8...
  • Page 15 TNY274-280 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units See Figure 16 (Unless Otherwise Specified) CIRCUIT PROTECTION (cont.) TNY276 di/dt = 70 mA/µs = 25 °C See Note E TNY277 di/dt = 90 mA/µs = 25 °C See Note E Reduced Current...
  • Page 16 TNY274-280 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units See Figure 16 (Unless Otherwise Specified) CIRCUIT PROTECTION (cont.) Thermal Shut- °C down Hysteresis BP/M Pin Shut- down Threshold Current BP/M Pin Power- Up Reset Thresh- BP/M(RESET) old Voltage OUTPUT...
  • Page 17 TNY274-280 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units See Figure 16 (Unless Otherwise Specified) OUTPUT (cont.) Auto-Restart = 25 °C ON-Time at f See Note K Auto-Restart = 25 °C Duty Cycle NOTES: A.
  • Page 18 TNY274-280 470 Ω 470 Ω 2 MΩ 50 V BP/M EN/UV 10 V 150 V 0.1 µF NOTE: This test circuit is not applicable for current limit or output characteristic measurements. PI-4079-080905 Figure 16. General Test Circuit. (internal signal) EN/UV t EN/UV DRAIN PI-2364-012699...
  • Page 19: Typical Performance Characteristics

    TNY274-280 Typical Performance Characteristics 100 125 -50 -25 75 100 125 150 Junction Temperature (°C) Junction Temperature (°C) Figure 21. Frequency vs. Temperature. Figure 20. Breakdown vs. Temperature. Normalized di/dt = 1 TNY274 50 mA/µs TNY275 55 mA/µs Note: For the TNY276 70 mA/µs normalized current...
  • Page 20 TNY274-280 Typical Performance Characteristics (cont.) Scaling Factors: TNY274 TNY275 TNY276 TNY277 TNY278 TNY279 TNY280 -50 -25 100 125 Junction Temperature (°C) DRAIN Voltage (V) Figure 27. Under-Voltage Threshold vs. Temperature. Figure 26. Drain Capacitance Power. 2/06...
  • Page 21: Part Ordering Information

    TNY274-280 PART ORDERING INFORMATION TinySwitch Product Family Series Number Package Identifier Plastic Surface Mount SMD-8C Plastic DIP-8C Lead Finish Pure Matte Tin (Pb-Free) Tape & Reel and Other Options Blank Standard Configurations TNY 278 G N - TL Tape & Reel, 1000 pcs min./mult., G Package only DIP-8C ⊕...
  • Page 22 TNY274-280 SMD-8C Notes: ⊕ D S .004 (.10) .046 .060 .060 .046 1. Controlling dimensions are inches. Millimeter sizes are shown in parentheses. .080 2. Dimensions shown do not include mold flash or other .086 protrusions. Mold flash or protrusions shall not exceed .186 .372 (9.45) .240 (6.10)
  • Page 23 TNY274-280 2/06...
  • Page 24 For the latest updates, visit our website: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.

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