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Luxinar OEM 100iX User Manual
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Luxinar OEM 100iX User Manual

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USER MANUAL
Original Instructions
OEM 100iX
Sealed CO
laser source
2

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Summary of Contents for Luxinar OEM 100iX

  • Page 1 OEM 100iX USER MANUAL Sealed CO laser source Original Instructions...
  • Page 2 This manual is copyrighted with all rights reserved. Under copyright laws, this manual may not be copied in whole or part or reproduced in any other media without the express permission of Luxinar Ltd. Permitted copies must carry the same proprietary and copyright notices as were affixed to the original. Under law, copying includes translation into another language.
  • Page 3 Tel.: +1 (0)586 291 2709 www.luxinar.com Warranty shipments, returns and adjustments Warranty claims must be made promptly and must be received by Luxinar Ltd during the applicable warranty period. Always identify the product, by both model number and serial number, when contacting Luxinar Aftersales.
  • Page 4 Luxinar Aftersales. Service and repair Servicing or calibration of the system can only be carried out by trained Luxinar service engineers or customers who have undertaken and passed a Luxinar approved service training course. Details of training...
  • Page 5 U2 Standard OEM 100iX Operation System Status LEDs LED Display Automode Timing Diagrams 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 3 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 6 Maximum Permissible Exposure and Nominal Ocular Hazard Distance Appendix 3 Revision History 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 4 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 7 This document contains technical and operational instructions for the laser system. For safety instructions and precautions please refer to safety manual 906-0251-xx. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 5 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 8 After beam correction and spatial filtering, the beam quality from the slab laser is ideal for any material processing operation that requires excellent mode quality and beam stability. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 6 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 9 The Laser Tube and Spatial Filter are both water-cooled. The water flow is monitored by a Flow Sensor (8) and the RF power supply (9) is integrated with the laser. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 7 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 10 Pulse Width 2 – 400µs Pulse Energy 40 – 800mJ 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 8 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 11 Refer to Section 5 Optional pilot diode beam Refer to Section 5 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 9 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 12 Single Pulse to 60% Frequency 0 – 130kHz D. DC unit 016-0028-00 / 016-0038-00 (as supplied by Luxinar, includes controller unit) NOTE This equipment is designed for OVERVOLTAGE CATEGORY II as defined within the safety manual. Luxinar Supplied DC Unit with Integrated Controller. (1) Space required for connections...
  • Page 13 Storage temperature +5 to +70 C (+41 to +158 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 11 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 14 Barb fittings supplied with Spares kit ½” BSP-parallel compatible with 19mm I.D. flexible hose 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 12 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 15 7 – 8.5 Bacteria level <1000 cfu/ml 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 13 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 16 This is particularly important after bacterial growth has been detected and treatment applied. C. Corrosion and Germ Formation Inhibitors To prevent germ formation and corrosion of the cooling water circuit, Luxinar has tested and approved a specialist water treatment kit which is manufactured by NALCO.
  • Page 17 State and Federal Rules and Regulations. Pay particular attention to the instructions provided by the manufacturer of the NALCO water treatment kit. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 15 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 18 (or 1/4”) polyethylene tubing. The tubing connects directly to the ‘push in’ type fitting on the rear panel of the laser head. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 16 of 89 ©...
  • Page 19 Every effort has been made to ensure that the information in this manual is correct; however, components may be subject to design changes and upgrading, from time to time. Please direct any questions or comments on this manual to Luxinar Ltd, Customer Services Department, stating the part number and revision given at the bottom of this page.
  • Page 20 The liability of Luxinar, under valid warranty claims, is limited to repair or replacement at Luxinar’s facility, or purchaser's place of business (or, if practicable, a refund of the purchase price), all at the discretion of Luxinar unless otherwise specified by law, in the country where the equipment was sold.
  • Page 21 Servicing or calibration of the system may only be carried out by trained Service Engineers or customers who have undertaken and passed a Luxinar approved service training course. Details of training courses and servicing can be obtained from the local Distributor Service Office.
  • Page 22 Check the outside of the packing boxes for obvious signs of damage or change of the shock or tilt labels. If any damage to the packaging or change to the tilt or shock labels has occurred in transit, inform both Luxinar and the relevant shipping company, before taking any other action.
  • Page 23 If having to lift the Laser head from a single point above the laser, a spreader bar will be needed to prevent the strops from crushing the sides of the casework 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 21 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 24 WARNING! NEVER attempt a manual lift of the DC Controller cabinet. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 22 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 25 Strict compliance with the safety precautions in this manual and extreme care in use are essential to minimise the chance of accidental damage to the equipment or personal injury. Luxinar does not accept liability for any damage or injury howsoever caused or arising.
  • Page 26 Recommended Clearance for Maintenance. (1) Customer mounting surface, (2) for removal of system covers, (3) for access to RF PS / removal and replacement of RF PS – TO ONLY BE PERFORMED BY TRAINED LUXINAR STAFF, (4) for removal of final optic through...
  • Page 27 Laser Operation Cut-off at 16l/min (10l/min for DC Controller Cabinet) • Maximum water flow 25l/min 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 25 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 28 DC unit. NOTE: To correctly seal with the push-in fittings supplied with the laser system and DC power supply unit (Luxinar part number 405-0310-00), ensure the hoses push into the correct depth of 29mm ± 1mm. 906-0235-00 Rev 8...
  • Page 29 Laser Head and the DC unit. To prevent damage to flow sensors the compressed gas pressure should be limited to 2bar. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 27 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 30 Note: This equipment is designed for indoor use only, pollution degree 2 and overvoltage category II as defined within EN 61010- 1:2010+A1:2019 General description The OEM 100iX three-phase DC PSU is a free-standing AC to DC, 30kW water cooled power supply. OEM 100iX DC PSU, 016-0028-00 Dimensions...
  • Page 31 Inside the DC unit, are 2 power supplies. Each power supply mains input is protected by a 32A MCB. For correct operation, the MCB levers should be in the up position, with the red arrow symbols showing. Please contact Luxinar if at any stage, these MCBs trip.
  • Page 32 LEDs on the front of the DC power supply. DC PSU status LEDs for 016-0028-00 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 30 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 33 Ensure mains voltage is within the limits. DC PSU LED Fault Warnings for 016-0028-00 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 31 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 34 Note: This equipment is designed for indoor use only, pollution degree 2 and overvoltage category II as defined within EN 61010- 1:2010+A1:2019 General description The OEM 100iX three-phase DC PSU is a free-standing AC to DC, 33kW water cooled power supply. OEM 100iX DC PSU, 016-0038-00 Dimensions (mm)
  • Page 35 The control electronics can be turned on and off with the switch on the front of the DC power supply. The system status and power supply status can be determined by the LEDs on the front of the DC power supply. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 33 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 36 Please contact Luxinar. Please contact Luxinar. Please contact Luxinar. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 34 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 37 3-Phase Wiring Connections Earth connection is essential. Ensure the earth wire is connected before connecting the supply. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 35 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 38 093-0123-XXXX DC Cable (1-9m) 093-0124-XXXX (10-12m) with earth bonding 091-1067-00 ground braid lead 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 36 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 39 Connection of braided lead 091-1067-00 to ground stud at rear of DC PSU. Connect opposite end of braided lead to the end-user’s installation frame ground 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 37 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 40 Note: This equipment is designed for indoor use only, pollution degree 2 and overvoltage category II as defined within EN 61010- 1:2010+A1:2019 General description The OEM 100iX stand-alone controller is free-standing/rack mountable and must be used to interface the laser system to the OEM- sourced DC power supply. Dimensions (mm) L×W×H 483×255×88 (2U)
  • Page 41 DC enable output connector (volt free relay contacts. Optional) 50VDC input connector 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 39 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 42 50VDC input connector. Phoenix connector 1777989 The controller requires 50VDC from the power supply to monitor and to drive aspects of the OEM 100iX electronics. This is required and must be provided on the two-way plug provided on the controller. The 50V input is protected by a 1A fuse (located below the connector).
  • Page 43 The ‘red’ blanking plug must not be removed from the ‘push-in’ fitting where purge air is not used. Removal of the plug will expose a contamination path into the Laser Head. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 41 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 44 Back reflections can damage beam delivery optics and, even worse, destroy the cavity optics of the laser itself thereby rendering the laser inoperative. isolators are commercially available from beam delivery component suppliers and Luxinar. Please contact the local office or its Distributor for more details on optical isolators.
  • Page 45 Mounting of Luxinar straight through ATFR back reflection optical isolator, see Section 5 for more details Laser Power Measurement The OEM 100iX is fitted as standard with an internal power sensor that allows the customer to monitor laser power. However, a customer may wish to run the laser into their own power-head.
  • Page 46 5. Ethernet connection. Connects directly to an ethernet port (software installation required). 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 44 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 47 U1 – Standard OEM 100iX Operation The following connections and information will enable basic OEM 100iX system operation. WARNING! The user should read and understand the safety manual and all relevant local safety standards in regards to the safe operation of the laser system.
  • Page 48 To enable, a voltage input of 5-24V is required on the Laser Diode Enable pin. A 12V source is available on pin 4/U1. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 46 of 89 ©...
  • Page 49 With NC Power mode selected, the user can control the laser output power set, by applying 0-10V on this pin. A voltage of <1V will stop the system from firing. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 47 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 50 This can be used to communicate with an external PC for monitoring of the system. See serial interface specification manual (906-0109-00). 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 48 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 51 Note: To enable, a voltage input of 5-24V is required on the Program pins. A 12V source is available on pin 4/U1. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 49 of 89 ©...
  • Page 52 Safety interface connections as stated in the relevant safety standards. Minimum connections (Auto mode) 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 50 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 53 Minimum connections (External PWM mode) 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 51 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 54 U1 – SCX IO Operation The following connections and information will enable basic OEM 100iX system operation in SCX 30 Emulation mode. WARNING! The user should read and understand the safety manual and all relevant local safety standards in regards to the safe operation of the laser system.
  • Page 55 The shutter must be in the closed position for the laser diode light to be visible. Note: When the shutter is opened, the laser diode is turned off by the control electronics. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 53 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 56 The RF PSU and laser tube are monitored for correct operation. If a problem occurs, this signal becomes active, and the laser output power is reduced. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 54 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 57 50VDC is detected. The emission lamp is monitored for correct operation. If a fault occurs where the lamp is turned off when is should be on, this circuit becomes active. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 55 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 58 Under normal system operation, minimum connections should only be used in conjunction with the required Safety interface connections as stated in the relevant safety standards. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 56 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 59 U2 – Standard OEM 100iX Operation The following connections and information will enable basic OEM 100iX system operation. WARNING! The user should read and understand the safety manual and all relevant local safety standards in regards to the safe operation of the laser system Minimum connection details are provided to illustrate the essential connections required for system operation.
  • Page 60 The RF PSU and laser tube are monitored for correct operation. If a problem occurs, this signal becomes active, and the laser output power is reduced. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 58 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 61 Relay 3 output (Pins 12, 13 & 25) – System Enabled The system enable signal is used to indicate when no faults are detected. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 59 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 62 Green = On, Off = Off (note. When the shutter is open, the laser diode pointer is turned off) 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 60 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 63 Used to indicate the flow through the system is within pre-set values. Red = outside limits, off = flow within limits 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 61 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 64 Shutter control input on U1 pin 23. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 62 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 65 RS422 connections pin 14. on U1 pins 13 & 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 63 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 66 Shutter position 20mS Trigger or PWM Input General timing diagram 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 64 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 67 Trigger or PWM input “Open shutter” command in DC turn-on period 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 65 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 68 Shutter monitoring The OEM 100iX safety shutter unit includes 3 shutter position sensors. 1 sensor for monitoring the open position and 2 sensors for monitoring the shutters closed position. These are monitored internally by the control electronic, and will stop the laser firing on fault detection.
  • Page 69 Incorrect Factory set-up The OEM 100iX controller is factory set to the correct operational mode for the customer, for instance ‘SCX 30 emulation’. If in the unlikely event the set-up is incorrect, you may need to access the inside of the controller in order to reconfigure. For this Luxinar will provide a detailed step by step guide.
  • Page 70 Section 4 Maintenance General Information Luxinar laser systems have been designed to be low maintenance processing lasers. There are no requirements for internal routine maintenance procedures. The system's sealed construction and limited moving parts ensure trouble free and reliable operation.
  • Page 71 Failure to do this will result in the beam no longer exiting the Laser head at right-angles to the exit flange. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 69 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 72 When the optic is clean, replace the optic and lens and connect purge gas to the Laser head beam delivery. Where severe contamination has permanently damaged the optic, contact the Luxinar After Sales team to purchase a new optic (this will come bonded into its frame).
  • Page 73 If the filter becomes discoloured or contaminated, the purge gas supply should be checked and the filter should be replaced immediately. Replacement filters are available from the Luxinar After Sales Team part number 402-0006-00. Refer to the relevant manufacturer’s instructions for maintenance of the purge gas supply and any associated equipment.
  • Page 74 Luxinar does not accept liability for any damage or injury howsoever caused or arising. The pilot laser is a red diode source operating at 635nm and a power not exceeding 4mW. It is a Class 3R device. The beam from the diode has been factory aligned to lie along the same beam path as the laser head CO beam.
  • Page 75 To protect the Laser head from damaging levels of back reflection, an optical isolation unit or ATFR device can be purchased from Luxinar. The device attaches directly to the exit of the Laser head and converts the light from linear to circularly polarised. Light reflected back towards the laser is absorbed by the ATFR mirror within the device, allowing only a few percent through to the laser head.
  • Page 76 T2 (Shutter) Over temp within the guidelines LaserHead Water Flow 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 74 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 77 * - For information on using the OEM 100 iX controller, please refer to 906-0106-00 ** - Pins 19 and 20 if system is operating in SC x30 Emulation Mode 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 75 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 78 Focus height changing: (1) Kerf width changing in Die board. (2) Intensity reduction in a uniform box pattern marked in textile 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 76 of 89 ©...
  • Page 79 All lasers have a natural variation in power with running time, commonly known as laser power signature. However, certain issues, for instance feedback from the workpiece, can cause larger and erratic fluctuations in power than signature alone. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 77 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 80 Small Back Reflections from the surface of an external power sensor can contribute to poor power stability; for this reason, external power heads should always be tilted to the beam by ~5 degrees. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 78 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 81 ▪ Unstable power Customer Applications trouble shooting guidance table 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 79 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 82 Power Curves Typical average power (W) versus duty cycle (%) at fixed pulse widths 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 80 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 83 Typical optical pulse shapes recorded at 1kHz pulse frequency (time base 100us) for different duty cycles (%). In green the pulse demand signal, in purple the optical pulse shape. (1) Zero power level. (2) Power level representing 1400W 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 81 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 84 Typical optical pulse shapes recorded at 10kHz pulse frequency (time base 20us) for different duty cycles (%). In green the pulse demand signal, in purple the optical pulse shape. (1) Zero power level. (2) Power level representing 1400W 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 82 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 85 Calculated Beam size (mm) versus Distance (m). Shown at 8m is the 2 1/e beam diameter. Inlay represents the 2 beam diameter 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 83 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 86 Typical laser average power (W) versus pulse frequency (Hz) at different duty cycles (%) through the acoustic zones 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 84 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444 www.luxinar.com...
  • Page 87 (8) Mains warning. (9), (10) High voltage warning Warning label positions on Laser head end flanges 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 85 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 88 Additional warning label positions Warning label positions of DC controller cabinet 016-0028-00 / 016-0038-00 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 86 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 89 2100 The above MPEs and NOHDs are stated for continuous illumination and maximum average output power. 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 87 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 90 Change to fixed eyelet orientation and front flange fixing hole dimensions 27/11/2024 Front and back cover updates 906-0235-00 Rev 8 Luxinar Ltd, Meadow Road, Bridgehead Business Park, Kingston Upon Hull, HU13 0DG, UK Page 88 of 89 © 2024 Tel: +44 (0)1482 650088, Registered in England: 3477444...
  • Page 92 Visible and Invisible laser radiation and schematics contained herein are subject to change without notice. Avoid eye or skin exposure to direct or scattered radiation Luxinar Ltd Tel: +44 1482 650088 Meadow Road sales.uk@luxinar.com Bridgehead Business Park www.luxinar.com...