Marathon Power Vault Series User Manual

Ruggedized, true on line, double conversion uninterruptible power supply

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User manual (36 pages)

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Vault Series

Ruggedized, True On Line,

Double Conversion

Uninterruptible Power Supply

USER MANUAL FOR MODELS:

700VA - 1500VA

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Summary of Contents for Marathon Power Vault Series

Page 1 Vault Series Ruggedized, True On Line, Double Conversion Uninterruptible Power Supply USER MANUAL FOR MODELS: 700VA - 1500VA...
Page 3 Table of Contents Safety Instructions............................. 5 Introduction............................7 System Description..........................7 2.1 General Description........................7 2.2 System Configuration and Sizing.....................8 Safety Information..........................9 Storage..............................9 Installation............................10 5.1 Environment..........................10 5.2 AC Power and Load Connections...................10 5.3 Dry Contact Relay Connections.
Page 4 12. Batteries & Maintenance.........................42 12.1 Protective Equipment ........................42 12.2 Receiving and Storage ......................43 12.3 Installation ...........................44 12.4 Battery Assembly ........................44 12.5 Record Keeping ........................45 12.6 Maintenance ........................45 Warranty................................49...
Page 5 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS 1. This Manual Contains Important Instructions that should be followed during Installation and Maintenance of the UPS and Batteries. 2. The equipment can be operated by any individual. No previous experience is required. 3. CAUTION (UPS with Internal Batteries): Risk of electric shock - Hazardous live parts inside this unit are energized from the battery supply even when the input AC power is disconnected.
Page 6 The instructions contained within this safety manual are extremely important and should be closely always followed during installation and follow-up maintenance of the UPS and battery. CAUTION The unit contains dangerous voltage levels. If the UPS is on, but not connected to an AC power supply, the unit’s outlets may still be energized with voltage due to the presence of an additional power source, ie.
Page 7 1. Introduction The information provided in this manual refers to our ruggedized single-phase, 700VA through 1500VA, true on-line uninterruptible power supplies. It covers basic functions, operating and installation instructions, cautionary notes, and detail on how to ship, store and handle them. Installation must be carried out in accordance with this manual as well as local electrical regulations and should only be performed by qualified personnel to avoid the risk of electric shock or damage to the unit.
Page 8 Efficiency Optimizer The Efficiency Optimizer is a unique feature that reduces long-term cost of ownership by minimizing power loss and reducing power consumption thereby making the entire system extremely efficient. Simply put, the UPS automatically alternates between bypass and on-line modes depending upon the condition of the incoming AC power.
Page 9 3. Safety Information PLEASE READ THIS SECTION TO AVOID RISK OF SHOCK OR OTHER HAZARDOUS SITUATIONS. 1. Please handle the unit with extreme caution since the batteries contain large amounts of energy. Always store the unit in the orientation marked on the packaging. 2.
Page 10 5. Installation 5.1 Environment Ensure that all environmental requirements are met, otherwise the safety of installation personnel and users cannot be guaranteed. In addition, the unit may sustain damage or malfunction. Please adhere to the following environmental instructions when locating the UPS and EBP’s: 1.
Page 11 The AS-400 Relay Card converts UPS communication signals to potential-free, dry contacts for industrial control. It is designed for internal use with Marathon Power’s Vault Series UPS. Dry contact signals and pin-out details for the DB9 Connector are as follows:...
Page 12 6. 6. Rackmount Front Panel View and Connections...
Page 13 6.1 System Wiring Diagram with PTS...
Page 14 6.2 System Wiring Diagram w/o PTS...
Page 15 6.3 Parralel Battery Strings Yellow SB50 Connector Yellow Yellow SB50 SB50 Connector Connector 12V BAT 12V BAT 12V BAT 12V BAT...
Page 16 7. 7. Operational Instructions - Rackmount LED Display Operation of the UPS is indicated on the front panel with five LED indicators, three buttons and an LCD display. The LED lights display the following signals: Green LED Glow(ON) ON/OFF UPS This green LED is lit when UPS has been turned on When the UPS is in normal or static bypass modes, Green LED Glow(ON-LINE)
Page 17 (d) Push the “ENTER” button to enable your function. (e) Push the “ENTER” button to confirm and enable your function. (f) If no pressing within 5 seconds, it will return to original status. MARATHON POWER BBS VRRN-1002-H1 VRRN-1502-H1 Main Screen: OV=120.0V OP=...
Page 18 Their definitions and format are as below: STATUS O/P VOLT = 120.0V O/P FREQ = 59.9HZ ENTER=change PAGE STATUS I/P VOLT = 120.0V I/P FREQ = 59.9HZ ENTER=change PAGE STATUS O/P LOAD = O/P CUR 0.0A ENTER=change PAGE STATUS O/P WATT O/P VA ENTER=change PAGE STATUS...
Page 19 SETTINGS Menu: After entering SETTINGS menu, you can press FUNC button to view UPS SETTINGS information, including: Output Voltage Set Input Frequency Set Input Bypass Set Free Run Set HE Mode Set Manual Bypass Set Outlet On/Off Battery Test On Battery Alarm Site Fault Test Language Generator Set...
Page 20 Turns the Output of the UPS OFF/ON without turning Output Output ON/OFF the UPS OFF ON/OFF Manual Battery Test Battery Test Detect battery is normal or not. Test 5 min Silence On Battery Alarm On Battery Alarm Enable or disable silence function ON/OFF Site Wiring Alarm Site Fault Test...
Page 21 SETTINGS Manual Bypass Set? FUNCTION=Change PAGE ENTER=Open/Set SETTINGS Output ON/OFF? FUNCTION=Change PAGE ENTER=Open/Set SETTINGS Battery Test? FUNCTION=Change PAGE ENTER=Open/Set SETTINGS Sit Fault Test? FUNCTION=Change PAGE ENTER=Open/Set SETTINGS Language Set? FUNCTION=Change PAGE ENTER=Open/Set SETTINGS Generator Set? FUNCTION=Change PAGE ENTER=Open/Set SETTINGS RS232 Control? FUNCTION=Change PAGE ENTER=Open/Set...
Page 22 Fault and Alarm Menu: The UPS gives the following audible alarms: • If the UPS is on battery and the ON BATTERY LED is on, UPS will beep every 5 seconds. • If the battery capacity is low and the ON BATTERY LED is flashing, the UPS will beep twice every 5 seconds.
Page 23 OV=120.0V OP= BV= 27.0V TP= 140°F BL= 99% BT=9999M MODE=Over Temp OV= 180.0V OP= BV= 27.0V TP= 89°F BL= 99% BT=9999M MODE=High O/P V OV=120.0V OP= BV= 27.0V TP= 89°F BL= 99% BT=9999M MODE=Wiring Fault OV=120.0V OP=1125W BV= 26.2V TP= 89°F BL= 98% BT= 80M MODE=BAT Overload...
Page 24 OV=120.0V OP= BV= 27.0V TP= 89°F BL= 99% BT=9999M MODE=Low Charge OV=120.0V OP= BV= 27.0V TP= 89°F BL= 99% BT=9999M MODE=Temp Disconnect OV=120.0V OP= BV= 27.0V TP= 89°F BL= 99% BT=9999M MODE=Battery Failure OV=120.0V OP= BV= 27.0V TP= 89°F BL= 99% BT=9999M...
Page 25 The troubleshooting procedures described below give simple instructions in determining UPS malfunctions. Start the troubleshooting procedure if you witness any alarm indication on the control panel. Displayed on LCD Audible Alarm Alarm Description What You Should Do Call Marathon Power at High O/P V Constant beep High output voltage 310-689-2328...
Page 26 Call Marathon Power Low Charge Constant beep Charger has failed. at 310-689-2328 Temp Disconnect Constant beep Temp sensor has Confirm that the sensor is disconnected. properly installed Battery Failure Constant beep Battery has failed Check if the battery is connected to the ups...
Page 27 7.3 Status Flow Tree Diagram...
Page 28 7.4 Setting Flow Tree Diagram...
Page 29 8. Tower Rear View Connections...
Page 30 8.1 Tower NEMA and IEC Battery Wiring...
Page 31 9. Operational Instructions - Tower 9.1 Starting Up and Shutting Down the UPS Start Up 1. Ensure that the unit has been correctly installed and that the input power cable is connected to a properly grounded AC outlet. 2. The unit is turned on by pushing the power push-button on the front panel for more than three seconds.
Page 32 9.3 Control Panel Indicators...
Page 33 9.4 LCD Panel Display Mode 1. Normal Display Mode UPS status is shown in this display mode. From this mode, the UPS data display mode and the setting display mode can be selected by pressing the appropriate push-button. 2. Data Display Mode Various data and measurements are shown in this display mode.
Page 34 Settings LCD Display Detail Selection/Option Default 208/220/230/240 V 230V Output Voltage O/P Volt Set Nominal Voltage Selection 100/110/115/120/127 V 110V ±2% Input frequency range selection Input/Frequency I/P Freq Set ±5% when UPS is in free run mode ±5% ±7% ±10% Input Voltage range selection Input/Bypass Voltage I/P Bypass Set...
Page 35 9.6 Audible Alarms If the UPS is on battery and the "ON BATTERY" LED is illuminated, the unit will beep every 5 seconds. If the battery capacity is low and the "ON BATTERY" LED is flashing, the unit will beep twice every 5 seconds.
Page 36 9.8 Troubleshooting Alarms Problem Description Corrective Action Output Two beeps per The UPS is overloaded (in Line Reduce the load on the UPS by Overload second Mode). The power rating of the disconnecting less critical equipment. connected equipment exceeds Once the total load is below the the capacity (VA rating) of the maximum specified by the UPS, it will UPS.
Page 37 10. Specifications 10.1 Rack Mount Model Specifications GENERAL Model Number VRRN-1002-H1 VRRN-1502-H1 Rated Capacity 1000VA / 700W 1500VA / 1050W Technology True on-line, double conversion topology with integral automatic bypass INPUT Single phase plus ground – Line – Neutral or Line - Line Phase 96 –...
Page 38 10.2 Tower Model Specifications GENERAL Model Number VTRN-0700-C1 VTRN-1000-C1 VTRN-1500-C1 Rated Capacity 700VA / 490W 1000VA / 700W 1500VA / 1050W Technology True on-line, double conversion topology with integral automatic bypass INPUT Phase Single phase plus ground 96 – 138 VAC (user selectable) Bypass Voltage 60 / 70 / 80VAC –...
Page 39 10.3 Rackmount Dimensional Drawing...
Page 40 10.4 Tower Dimensional Drawing...
Page 41 11. Maintenance As long as all the installation, environmental and operational requirements have been followed and met, the UPS will require little or no maintenance for many years. The batteries are the only component that should eventually need replacing. Their useful life depends primarily on the following two factors;...
Page 42 12. Batteries & Maintenance FLUSH EYES HIGH IMMEDIATELY VOLTAGE... WITH WATER. RISK OF SHOCK. SULFURIC DO NOT TOUCH ACID SHIELD EYES UNINSULATED MEDICAL • SPARKS CAN CAUSE EXPLOSIVE GASES TERMINALS OR HELP • FLAMES BLINDNESS OR CAN CAUSE BLINDNESS CONNECTORS. •...
Page 43 Procedures Consult User Manual of specific application for additional Safety & Operating requirements. The following safety procedures should be followed during installation: (Always wear safety glasses or face shield.) 1. These batteries are sealed and contain no free electrolyte. Under normal operating conditions, they do not present any acid danger.
Page 44 Storage Batteries should be stored indoors in a clean, level, dry and cool location. Recommended storage temperature is 0°F to 90°F (– 18°C to 32°C). Stored lead-acid batteries self-discharge and must be given a charge six months from date of manufacturing to prevent permanent performance degradation.
Page 45 Cable size selection should be determined by current carrying requirements as well as providing a minimum voltage drop between battery system and operation equipment. Proper techniques should be applied per electrical standards, such as NEC and/or local codes. Note: Excess voltage drop will reduce the support time of the battery system.
Page 46 4. Record the ambient temperature. 5. Record individual battery ohmic readings.*** 6. Record all interunit and terminal connection resistances. Micro-ohm readings should be taken during this inspection. If any reading is greater than 20% from initial readings, retorque the connection. Recheck the micro-ohm reading. If the reading remains high, clean contact surface according to installation portion of this manual.
Page 48 APPENDIX B BATTERY MAINTENANCE REPORT MARATHON POWER Inspection Date No. of Units/String Company Type Address Date New Battery location and/or number Date Installed Individual Charger Output Amp Air Temperature °F Battery Readings Total Battery String Voltage Panel Meter Volts Year...
Page 49 UPS WARRANTY INFORMATION 1. Limited Three-Year Warranty and Exclusions Marathon Power warrants that this product at the time of its sale by Marathon Power, is free of defects in materials and workmanship for three (3) years from the original purchase date. The batteries used with our traffic units vary, and the battery warranty will follow the battery manufacturer s warranty.
Page 51 Marathon Power, Inc. 2538 E. 54th Street Huntington Park, CA 90255 Office: 310-689-2328 support@marathon-power.com www.marathon-power.com MP Ruggedized Vault User Manual Oct 2024 Marathon Power Inc. 2024...

This manual is also suitable for:

Vault vrrn-1002-h1 Vault vrrn-1502-h1 Vault vtrn-0700-c1 Vault vtrn-1000-c1 Vault vtrn-1500-c1