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BLUM MINIPRESS P Safety And Instruction Manual
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BLUM MINIPRESS P Safety And Instruction Manual

BLUM MINIPRESS P Safety And Instruction Manual

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Ensure that the instructions have been fully read and understood before oper-
ating the assembly machine. Only properly trained and authorised personnel
may operate the assembly machine.
The instruction leaflet must be accessible at all times.
MINIPRESS P
Safety instructions, set-up instructions and
instruction leaflet
www.blum.com

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Summary of Contents for BLUM MINIPRESS P

  • Page 1 Ensure that the instructions have been fully read and understood before oper- ating the assembly machine. Only properly trained and authorised personnel may operate the assembly machine. The instruction leaflet must be accessible at all times. MINIPRESS P Safety instructions, set-up instructions and instruction leaflet www.blum.com...
  • Page 2 Contents MINIPRESS P Safety Contents Intended use Risk levels Safety information Warning signs Reference diagrams Explanation of operating and control elements Start-up Setup Drilling and insertion Maintenance Troubleshooting Additional information CE declaration Technical data Diagrams These instructions are valid for several assembly machines.
  • Page 3 ■ The device should only be installed in dry, enclosed rooms. ■ The assembly machine is only intended for stationary operation. ■ Only original Blum tools may be used. ■ Coated and/or reflective workpieces may not be used. ■ No liability can be accepted for any other use.
  • Page 4 Safety MINIPRESS P Areas of responsibly The operator ■ must ensure that only fully-trained personnel, who have read and understood the instruction leaflet, especially the chapter on safety, operate and service the assembly machine. ■ is responsible for the safety-related condition of the assembly machine.
  • Page 5 ■ Always turn the main switch to the “0” position after finishing work. Repair and maintenance ■ If there are any questions, please contact the BLUM Customer Service Department. ■ Only an electrician may make the connection to the electrical grid.
  • Page 6 Safety MINIPRESS P Personal protective equipment ■ All national regulations regarding labour law, industrial safety as well as all disposal guidelines must be followed. ■ Wear eye protection. ■ Wear ear protection. ■ Wear appropriate work clothing. Warning signs Before connecting the assembly machine Do not lift here.
  • Page 7 Safety MINIPRESS P Position of warning signs and danger zones Work area (A)
  • Page 8 Safety MINIPRESS P Position of the rating plate Rating plate: MINIPRESS P [A] Device type: drilling and insertion machine MINIPRESS P M53.1000.01 Ref. No.: xx 12345-8 Julius Blum GmbH 6973 Hoechst Industriestrasse 1 Austria Made in Austria Illustration...
  • Page 9 Reference diagrams MINIPRESS P Drill bit Operator panel Insertion ram Compressed air shut-off valve Hinge Pressure gauge Swing arm Filter air pressure regulator Work table Insertion ram swivel lever Ruler system adjustment Table adjustment scale Machine centre of gravity Drilling head fixing pin...
  • Page 10 Reference diagrams MINIPRESS P Knurled nut depth adjustment Spacer swivel lever 13 mm Funnel extraction system 16 mm adjustment (MZE.1300) Swivel stop Basic ruler Operating mode display Main switch Feed switch Hold down clamp selector switch Chuck Drilling depth stop M30.1304.02...
  • Page 11 Reference diagrams MINIPRESS P Hold down clamp sight glass Cam brake restrictor Cylinder vent valve Cam speed restrictor...
  • Page 12 Reference diagrams MINIPRESS P DIN 911 DIN 911 SW 4 SW 6 DIN 911 DIN 911 SW 3 SW 4 Swivel stop Drilling depth stop M30.1304.02 Distance template M30.0901 Cover caps Hexagonal offset screwdriver Hexagonal recess T-handle screwdriver...
  • Page 13 Explanation of operating and control elements MINIPRESS P WARNING Serious cut injuries. Serious injuries are possible from crushing or shearing. Failure to heed this warning may result in personal injury. ➢ Always disconnect the assembly machine from the power supply and the pressurised air system before all cleaning and maintenance work.
  • Page 14 Start-up MINIPRESS P Assembly machine space requirement ~ 47 kg ➢ Space requirement with EASYSTICK, see chapter "Additional information" 250 kg Unpacking and assembly ➢ Open box. ➢ Use two people to lift the assembly machine onto the table.
  • Page 15 Start-up MINIPRESS P ➢ Secure the assembly machine to the workbench [51] with screws [50]. ➢ Assembly of the package [23] MZE.1300 according to the enclosed installation instructions BA-119 ➢ Place the basic ruler [25] in the middle. ➢ The EASYSTICK can also be mounted.
  • Page 16 Start-up MINIPRESS P ➢ Loosen the clamping screw until the counter plate protrudes 10 mm. ➢ Attach the swivel stop [24] to the ruler at an angle and stand upright. ➢ Tighten the clamping screw. NOTE ■ The assembly machine must not be operated without the work table [5].
  • Page 17 Start-up MINIPRESS P Connecting the pressurised air system NOTE ■ During the following procedure, the drill unit can move. ■ Only oil-free pressurised air may be used. ■ A quick-release coupling must be inserted max. 3 m from the machine in the com- pressed air supply line.
  • Page 18 Start-up MINIPRESS P NOTE ■ Ensure that the average air velocity for the extraction system is at least 20 m/sec. ■ The negative pressure should be 250 - 300 mbar. ■ Volume flow 570 m³/h. Earthing the extraction system ➢ Connect the spiral wire of the suction hose to the assembly machine.
  • Page 19 Setup MINIPRESS P Overview of setup Material-dependent settings (soft wood/hard wood) Set drilling pattern Fit drill bit Set drilling depth Fit insertion ram Set dimensions...
  • Page 20 Setup MINIPRESS P Setup WARNING Serious cut injuries. Serious injuries are possible from crushing or shearing. Failure to heed this warning may result in personal injury. ➢ Only one person at a time is permitted to operate the assembly machine.
  • Page 21 Setup MINIPRESS P Set cam brake The cam brake slows down the cam speed just before the drill bits enter the wood. This extends the life of the drill bits and ensures tear-free drilling. The cam brake is adjusted by turning the cam brake restrictor [30] on the cam cylinder.
  • Page 22 Setup MINIPRESS P ➢ Remove drilling head fixing pins [8]. ➢ At the same time, move the lever [9] to the "Group drilling" symbol. ➢ Refit drilling head fixing pins [8]. Set drilling depth All adjustment work is based on a drill bit length of 57 mm.
  • Page 23 Setup MINIPRESS P Fit drill bit WARNING Serious cut injuries. Serious injuries are possible from crushing or shearing. Failure to heed this warning may result in personal injury. ➢ Only one person at a time is permitted to operate the assembly machine.
  • Page 24 Setup MINIPRESS P Fixed drilling depth 13 mm One option to maintain a constant drilling depth is to install the drilling depth stop [37]. When the drilling depth stop [37] is installed, the drilling depth is always 13 mm regard- less of the thickness of the workpiece.
  • Page 25 Setup MINIPRESS P NOTE ■ A drill bit with a length of 57 mm must be inserted. ➢ Set the main switch [27] to the “0” position. ➢ Press the feed switch [28] lightly (1 mm deep). The drill unit then moves down slowly.
  • Page 26 Setup MINIPRESS P NOTE ■ One turn results in 1.5 mm of adjust- ment. The drill bit cutting edge is located under the top edge of the workpiece. ➢ Release feed switch [28]. ➢ Turn the knurled nut [20] clockwise.
  • Page 27 Setup MINIPRESS P Fit insertion ram ➢ Fit insertion ram [2] onto the two screws [57] on the swing arm [58]. ➢ Tighten the screws [57] so that the insertion ram is secure. ➢ If necessary, the insertion ram [2] can be aligned perpendicular to the workpiece [10].
  • Page 28 Setup MINIPRESS P ➢ Swivel the insertion ram [2] downwards with the insertion ram swivel lever [17]. ➢ The insertion ram [2] can be finely adjusted so that the hinge fits exactly over the boss drilling. ➢ Loosen the screw [57] by one turn.
  • Page 29 Setup Setup MINIPRESS P Setting according to workpiece Table adjustment scale ➢ Loosen clamping screw [59] ➢ Set the desired dimension using the hand wheel [6] or set the ruler system to the pre-specified values. Detailed table adjustment scale 5 mm...
  • Page 30 Setup MINIPRESS P Setting the stops [24] ➢ Set the swivel stops [24] to the desired dimension and clamp. IMPORTANT: The indicator edge is on the inside of the swivel stop. The stop surface can be enlarged by swivelling the stop flap [24] forward for rebated...
  • Page 31 Setup Setup MINIPRESS P 16 mm adjustment ➢ If the bottom edge of the door should be flush with the bottom edge of the cabinet, only the basic ruler [25] needs to be re-positioned. Repositioning the ruler: ➢ Loosen the clamping lever [23].
  • Page 32 Setup MINIPRESS P If the bottom edge of the door should be shorter or longer than the bottom edge of the cabinet, the stops [24] must be set according to the measured difference. In addition, the basic ruler [25] must also be re-positioned.
  • Page 33 Setup Setup MINIPRESS P Distance template ➢ Place distance template [40] on the swivel stop that has already been set [24] and set an additional swivel stop. This results in a 6 hole group with a 32 mm hole spacing.
  • Page 34 Drilling and insertion MINIPRESS P WARNING Drill bits can cause serious injury. ➢ Only one person at a time is permitted to operate the assembly machine. ➢ All items except for the workpiece must be removed from the work area [A] of the assembly machine.
  • Page 35 Drilling and insertion MINIPRESS P ➢ Check the work table [5] for soiling and remove dirt as necessary. ➢ Push the workpiece [10] against the swivel stop [24] and basic ruler [25]. NOTE Hold down clamp ■ We recommend using the hold down clamps [12] to ensure safe and precise processing of the workpiece.
  • Page 36 Drilling and insertion MINIPRESS P ➢ Set the main switch [27] to "1". NOTE ■ The extraction system must always be switched on in order to remove wood chips and dust. ➢ Switch on the extraction system. Drilling WARNING Serious cut injuries.
  • Page 37 Drilling and insertion MINIPRESS P ➢ Press feed switch [28] until drilling depth is reached. ➢ Release feed switch [28]. Drilling and knocking-in ➢ Clip the hinge [3] onto the insertion ram [2]. Insert ➢ Swivel down the insertion ram swivel lever [17].
  • Page 38 Drilling and insertion MINIPRESS P WARNING Serious cut injuries. Serious injuries are possible from crushing or shearing. Failure to heed this warning may result in personal injury. ➢ Only one person at a time is permitted to operate the assembly machine.
  • Page 39 Maintenance MINIPRESS P Overview of maintenance points S: perform a visual inspection, clean with a microfibre cloth if necessary.
  • Page 40 ■ Wear eye protection during cleaning work. NOTE ■ Replace damaged parts immediately Only use BLUM original parts. ■ Do not use oil or lubricants during cleaning All runners and bearings are maintenance-free. ■ Dust and wood chips must not be removed using sharp-edged or metallic objects.
  • Page 41 ➢ Set the main switch [27] to "0". ➢ Unclamp the drilling head. ➢ Change the drill bits [1] and note the direction of rotation, see chapter "Setup". Repairs ➢ Please contact a Blum partner for repairs. Blum partners worldwide can be found at: www.blum.com/addresses...
  • Page 42 Troubleshooting MINIPRESS P Error during drilling Fault Possible cause Solution Drill bits [1] are jammed in the wood. Drill bits [1] are dull. ➢ Repoint drill bits [1] or replace. Incorrectly rotating drill bit [1] inserted. ➢ Install anti-clockwise drill bits into...
  • Page 43 Workpiece thickness less than 16 mm. Machine is running into an object. ➢ Remove object. A Blum work table [5] is not being used. ➢ Only use original accessories and spare parts. Error during insertion. Chips in the drilling.
  • Page 44 Troubleshooting MINIPRESS P Error on the workpiece Fault Possible cause Solution Error during insertion. Workpiece [10] is offset. ➢ Use hold down clamps [13] or other clamping devices. Insertion ram [2] is offset. ➢ Adjust insertion ram [2]. Workpiece [10] is scratched.
  • Page 45 Troubleshooting MINIPRESS P Fault Possible cause Solution Motor overheats. Drilling in hard wood with too high a ➢ Set correct cam speed. speed. Motor is dusty. ➢ Clean the assembly machine. Work cycle too fast ➢ Slow down work cycle Hold down clamps do not function.
  • Page 46 Simplified EU Declaration of Conformity for MINIPRESS P Simplified EU Declaration of Conformity Julius Blum GmbH hereby declares that all electrical and electronic article types of Julius Blum GmbH conform to the Directives 2009/125/EC and 2011/65/EU as well as 2015/863.
  • Page 47 Additional information MINIPRESS P Technical data Only use in dry, enclosed rooms. MINIPRESS P Ambient atmosphere: Transport/storage: ________________________________________________ -20 to 85°C Operation: _________________________________________________________ 0 to 50°C Relative humidity (operation) ___________________________ 5 - 93 % non-condensing Dimensions / weight: Height: ______________________________________________________________ 771 mm...
  • Page 48 Electrical assembly devices must not be disposed of with household waste at the end devices of their service life. Ask your local authority for information on how to proceed. BLUM electrical assembly devices meet the requirements of the WEEE Directive 2012/19/ Electrical and electronic appliances are collected separately, which enables old appli- ances to be reused or recycled, and their materials to be reused.
  • Page 49 Additional information Additional information MINIPRESS P Electrical diagram 1X230V AU...
  • Page 50 Additional information MINIPRESS P Electrical diagram 1X230V EU...
  • Page 51 Additional information MINIPRESS P Electrical diagram 1X230V ZUB EU...
  • Page 52 Additional information MINIPRESS P Electrical diagram 1X240V CA...
  • Page 53 Additional information MINIPRESS P Electrical diagram 1X240V US...
  • Page 54 Additional information MINIPRESS P Electrical diagram 3X240V US...
  • Page 55 Additional information MINIPRESS P Electrical diagram 3X400V CN...
  • Page 56 Additional information MINIPRESS P Electrical diagram 3X400V ZUB EU...
  • Page 57 Additional information MINIPRESS P Electrical diagram PH 3X400...
  • Page 58 Additional information MINIPRESS P Pneumatic diagram...
  • Page 59 Additional information MINIPRESS P Pneumatic diagram G1 Filter air pressure regulator M1 Cylinder K1 Compressed air shut-off valve M2 Hold down clamp K2 Feed switch M3 Hold down clamp K3 Hold down clamp switch R1 Feed rate K4 Motor release...
  • Page 60 Additional information MINIPRESS P User-supplied work table [5] ➢ If you are making your own work table [5], use plywood or laminated wood. ➢ In addition, please use the supplied screws for fixing the work table [5].
  • Page 61 Additional information MINIPRESS P MINIPRESS P and EASYSTICK space requirement...
  • Page 62 Notes MINIPRESS P...
  • Page 63 Notes MINIPRESS P...
  • Page 64 Blum partners worldwide can be found at: www.blum.com/addresses Julius Blum GmbH Furniture Fittings Mfg. 6973 Höchst, Austria Tel.: +43 5578 705-0 Fax: +43 5578 705-44 E-mail: info@blum.com www.blum.com Our sites in Austria, Poland and China are certified to the international standards mentioned below.