BLUM MINIDRILL Manual
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BLUM MINIDRILL Manual

BLUM MINIDRILL Manual

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Blum MINIDRILL
The machine shall only be
used by trained personnel
who have completely read
and understand the
manual.
BAU0004823205 IDX00

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Summary of Contents for BLUM MINIDRILL

  • Page 1 Blum MINIDRILL The machine shall only be used by trained personnel who have completely read and understand the manual. BAU0004823205 IDX00...

  • Page 2: Table Of Contents

    UNDERSTAND THE MANUAL. CONTENTS Page: How to use this manual Safety instructions Designation of parts Initial set-up of MINIDRILL áUnpacking and assembly áConnection to compressed air system á Electrical connection áDust extraction Description of operating panel Drilling of hinge pattern...

  • Page 3: How To Use This Manual

    How to use the manual How to use this manual 1. Understanding this manual 2. Symbols and their descriptions: Indicates important safety • THE MACHINE rules which must be followed! SHOULD ONLY BE USED BY TRAINED Indicates an important PERSONNEL WHO comment.

  • Page 4: Safety Instructions

    Safety instructions Safety instructions Read before operation • Failure to properly follow all safety rules and procedures in this manual, and all warnings and instructions on the machine, may result in serious personal injury or property damage. Safety decal description •...
  • Page 5 The machine is only intended for the drilling and insertion of Blum • Observe the location of the control hardware into panels of wood, switches and become familiar with particle board, or laminated particle their operation.
  • Page 6 • CAUTION: For your own safety, use only those accessories which are recommended or indicated in the manual or Blum sales literature. • All accessories and attachments must be installed as described in the manual to assure a proper and safe operation of the machine.

  • Page 7: Designation Of Parts

    Designation of parts Designation of parts D1 ... machine base H3 ... symbol line boring pattern D2 ... base ruler D3 ... fastening bolt for ruler D4 ... fencing system D5 ... swivel stop D6 ... air filter ... water trap D7 ...
  • Page 8 Designation of parts %$0,1,'5,//)0,G1US...
  • Page 9 Designation of parts Designation of parts D5 ... swivel stop D10 ... box support F6 ... cover caps F8 ... drilling depth stop ... clutch %$0,1,'5,//)0,G1US...
  • Page 10 Designation of parts %$0,1,'5,//)0,G1US...

  • Page 11: D Initial Set-Up Of Minidrill

    72 lbs (32 kg) so make sure that the table is sturdy enough! • Fit M8 bolts through the drill holes (D1) and tighten them. • Do not install MINIDRILL in a damp area but in a dry room. %$0,1,'5,//)0,G1US...
  • Page 12 Initial set-up of MINIDRILL 3. Installation of base ruler (D2) 4. Mounting the swivel stops (D5) • Loosen both bolts (D3) on the • Loosen the locking bolt until the T fencing system. nut projects by 3/8“ (10 mm). • Slide base ruler (D2) into the center •...
  • Page 13 Initial set-up of MINIDRILL 5. Assembling the worktable 6. Mounting the box support (D10) a) Accessory worktable MZA.1000 • Use glue to attach the box support (D10) to the rear end of the control • Set the fence system (D4) to box (surface must be dry and oil position DP.

  • Page 14: Áconnection To Compressed Air System

    Initial set-up of MINIDRILL Connection to compressed air system 1. Connection of air supply 2. Setting the working pressure • The working pressure is 6 bar (80- Warning: 100 psi) if the machine is operated either below or above the...

  • Page 15: Electrical Connection

    Initial set-up of MINIDRILL Electrical connection Dust extraction mwttttt mmmmtm tmttt ttt tmttttttmt mttt mwttttt mmm mwttttt mwttttt mmhb nhnhn hhnh nmmtm tmttt ttt tmtttlkl kll lkkltttmt mttt mwttttt mmm mwtt tttmmhb nhnhn hhnh nmmtm tmttt ttt tmtttlkl kll lkkltttmt mttt...

  • Page 16: Description Of Operating Panel

    Desciption of operating panel Description of operating panel set up set up drill drill drill drill stroke stroke 2. Designation of operating elements 3. Main switch (E1) • (E1) ... main switch Warning: • (E2) ... drill / stroke button The main switch does not •...
  • Page 17 Description of operating panel set up drill drill stroke 5. (E2) drill / stroke button Warning: Warning: Keep your hands out of Keep your hands away from working area (A) of the the working area (A) of the machine when performing machine when pressing the the tasks below! drill / stroke button.

  • Page 18: Drilling Of Hinge Pattern

    Drilling of hinge pattern Drilling of hinge pattern 1. Necessary parts 2. Drill-bit length • Drill bits: • The max length of the drill bits (from - one 35 mm dia. rotating clockwise bit-tip to adjustment screw) shall be (F1) (marked black) 2-1/4“...
  • Page 19 Drilling of hinge pattern Ø 35 Ø 8 Ø 8 3. Select drill pattern 4. Install drill bits • Pull out fixing pin (F3) on drill • Before installing drill bits, always head. disconnect the machine from it’s electrical source (unplugged). •...
  • Page 20 Drilling of hinge pattern 5. Check drilling depth adjustment 6. Correcting drill depth adjustment • Always place operation mode switch • Correct adjustment to set up position and disconnect the machine from it’s electrical source reduce drilling depth: (unplugged) before performing any turn bolt (F7) clockwise work on the drill heads, fences or stops.
  • Page 21 Drilling of hinge pattern 7. Drilling depth stop (F11) 8. Adjusting the stroke speed Alternatively, drilling depth stops can be Adjustment of the stroke speed is made mounted to ensure a constant drilling by means of the knurled screw (F10) at depth.
  • Page 22 Drilling of hinge pattern 9. Setting the fencing system (D4) 10. Setting the swivel stops (D5) • Always place operation mode switch • Always place operation mode switch to set up position and disconnect the to set up position and disconnect the machine from it’s electrical source machine from it’s electrical source (unplugged) before performing any...
  • Page 23 Drilling of hinge pattern 11. Place the door on the worktable 12. Drilling and slide it until positioned at the stop Note: WARNING! For workpieces with grooves Remove all objects from the or radii (see illus.), the stop working area of the face can be increased by machine, except the work- pulling the stop lock forward.

  • Page 24: Installation Of Wing Mounting Plates

    Installation of wing mounting plates Installation of wing mounting plates with system screws 1. Necessary parts 3. Change drill pattern • Drill bits: • Pull out fixing pin (F3) on drill head. - one 5 mm dia. rotating clock wise (G1) (marked black) •...
  • Page 25 Installation of wing mounting plates 16mm 7. Setting the fencing system (D4) 8. Setting the swivel stops (D7) • Always place operation mode • Always place operation mode switch to set up position and switch to set up position and disconnect the machine from it’s disconnect the machine from it’s electrical source (unplugged) before...
  • Page 26 Installation of wing mounting plates b) If the lower edge of the door is to be 9. Place the cabinet side on the longer or shorter than the lower worktable and slide it to the stop edge of the cabinet, the stops (D5) (see section F - point 11) must be adjusted accordingly by the difference in dimension.

  • Page 27: Drilling Of Line Patterns

    Drilling of line patterns Drilling of line patterns 1. Necessary parts 3. Change drill pattern • Drill bits: • Always place operation mode - one 5 mm dia. rotating clockwise switch to set up position and (H1) (marked black) disconnect the machine from it’s - two 5 mm dia.
  • Page 28 Drilling of line patterns 7. Setting the stop system (D4) 8. Adjust positioning stops (D5) (see section F - point 10) • Always place operation mode switch to set up position and 9. Slide cabinet side panel against disconnect the machine from it’s the fence until positioned at the electrical source (unplugged) before stop...

  • Page 29: Service And Maintenance

    Service and maintenance Maintenance 1. Maintenance • During all maintenance operations, • The guide elements (J2) must be disconnect the machine from it’s cleaned regularly with a dry cloth to electrical source (unplugged). remove dust. (Do not use cleaners Reconnect only for testing. or solvents) •...
  • Page 30 Replace defective or damaged parts • Remove the damping ring (J5). immediately! Use only original BLUM parts for • Remove the old clutch (J6). replacement! • Mount the new clutch (J6) on the • Set main switch to set up position.
  • Page 31 Service and maintenance 3. Replacing the operation indicator lamp • Disconnect the machine from the power supply. • Set the main switch to set up position. • Remove the lamp cover (J7) by releasing the screw. • Remove the defective lamp (J8). (Push and turn counter-clockwise).

  • Page 32: Troubleshooting - What To Do, If

    Troubleshooting - What to do, if ...? Fault during drilling Fault Cause of fault Eliminating fault Remarks • Drilling depth is not • Setting of depth • Check setting of the See chapter F reached adjustment bolt is depth adjustment F-10 wrong bolt...
  • Page 33 Troubleshooting - What to do, if ...? Fault during drilling Fault Cause of fault Eliminating fault Remarks • Drilled holes are • The fence stops are • Check position of No comments off-center or hole set wrong fence stops and position is incorrect adjust if necessary •...
  • Page 34 Troubleshooting - What to do, if ...? Fault during drilling Fault Cause of fault Eliminating fault Remarks • Drilled holes too • Drill bit diameter too • Check drill bit No comments large, oval or large diameter ragged • Drill bit is bent •...
  • Page 35 Troubleshooting - What to do, if ...? Fault during drilling Fault Cause of fault Eliminating fault Remarks • Drill bits are dull • Replace or re- No comments sharpen drill bits • Wrong motor rotation • Correct the motor See chapter rotation •...
  • Page 36 • Motor connected to • Check main voltage See electrical wrong voltage and compare with schematic motor data. Replace machine if voltage is wrong • Motor defective • Replace motor by authorized electrician or return No comments to Blum repair center %$0,1,'5,//)0,G1US...
  • Page 37 Troubleshooting - What to do, if ...? Functional fault Fault Cause of fault Eliminating fault Remarks • Motor overheats • Motor connected to • Check mains See electrical wrong voltage voltage and compare schematic with motor data. If voltage is wrong, replace machine •...
  • Page 38 Troubleshooting - What to do, if ...? Functional fault Fault Cause of fault Eliminating fault Remarks • Drill / stroke valve • Repair by Blum No comments defect repair center • Cylinder defect • Repair by Blum No comments repair center •...

  • Page 39: Appendix

    Appendix Do-it-yourself-worktable 198.5 198.5 Detail X • Use plywood or laminated wood for the worktable! • Use M8 bolts with nuts and washers to secure the worktable, or order the Blum mounting set MZA.1002. %$0,1,'5,//)0,G1US...

  • Page 40: Limited Warranty

    Any damages under this warranty shall be limited to a maximium of the purchase price of the machine. Should any defect be found in the machine, please submit to Blum, in writing, the reference number, the serial number, and the name of the distributor from whom the machine was purchased.

  • Page 41: Átechnical Data

    • Air consumption: 0.2 liters per drilling diameter: 1-3/8“ cycle (35 mm) 6. Accessories Important: • For accessories see BLUM catalog Provide a 16 A mains backup fuse. 2. Weight and measurements • Weight: m = 72 lbs (33 kg) • Dimensions: H = 24“...
  • Page 42 Appendix %$0,1,'5,//)0,G1US...
  • Page 43 Appendix %$0,1,'5,//)0,G1US...
  • Page 44 Appendix %$0,1,'5,//)0,G1US...
  • Page 45 Appendix Subject to change without notice! IDNR: 598.586.0 BA64.02 EN-US / 08.06 BAU0004823250 IDX:01 Printed in Austria %$0,1,'5,//)0,G1US...
  • Page 46 SCHALTSCHEMA / CIRCUIT DIAGRAM MINIDRILL FM 1x220V 60HZ SCHEMA ELECTRIQUE / ESQUEMA DE CONEXIONES SCHEMA ELETTRICO / KYTKENTÄKAAVIO Schema MD FM 1x220V CSA-ATB.p65 690V IEC, 600V UL/CSA 4552380 250V, Ø5x20mm, 1,6AT 1788700 250V/6A, G1/4" 3988890 230VAC 2456160 400V (max.690V), 12A...
  • Page 47 PNEUMATIKSCHEMA / PNEUMATIC DIAGRAM MINIDRILL FM 1x220V 60HZ SCHEMA PNEUMATIQUE / ESQUEMA DEL CIRCUITO NEUMATICO SCHEMA PNEUATICO / PAINEILMAKAAVIO Schema MD FM 1x220V CSA-ATB.p65 Gr.3 1 823 386 016 G1/8" 0 821 003 001 G1/8", 5µm 0 821 300 762 G1/8", DM40, 0-10...
  • Page 48 Blum, Inc. 7733 Old Plank Rd. Stanley, NC 28164 toll free 800-438-6788 local 704-827-1345 fax 704-827-0799 internet www.blum.us Subject to change without notice! IDNR: 598.578.0 BA64.01 EN-US / 12.03 BAU0004823205 IDX:00 Printed in Austria...

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