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iTechworld iTECHBC40 User Manual

Intelligent battery charger
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USER GUIDE
iTECHBC40
INTELLIGENT BATTERY CHARGER
1

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Summary of Contents for iTechworld iTECHBC40

  • Page 1 USER GUIDE iTECHBC40 INTELLIGENT BATTERY CHARGER...
  • Page 2 Step 4. Flip the power switch, the LED lights should now be on. Step 5. Verify that the iTECHBC40 is functioning properly. You will know the iTECHBC40 is outputting power when the power, charging, and battery type LEDs are solid.
  • Page 3 CONTENTS Product Overview Display Panel Battery Charging Profile LED Charge Indicator Unit Operation Multistage Charging Process Fault LED Indicators Installation Install Location Secure Mounting Maintenance Selection of Cable Size Fuse Specifications Specifications Safety Precautions Contact Us Back page...
  • Page 4 PRODUCT OVERVIEW AC INPUT AIR INTAKE DC OUTPUT TERMINALS POWER SWITCH AIR OUTLET AC 240V INPUT PORT TEMPERATURE SENSOR PORT OUTPUT FUSES REMOTE (COMING SOON)
  • Page 5 The iTECHBC40 not only enhances the longevity of battery cells but also acts as a safeguard against premature battery failure. Additionally, it features an innovative power supply function designed to awaken and recharge a battery with low voltage, effectively revitalising weak or flat batteries.
  • Page 6 Charging Float Fault This mode allows the iTECHBC40 to output a stable voltage and current without being connected to a battery. Power supply LED This mode disables the cooling fan for total silent operation whilst lowering the amp output. Silent Mode...
  • Page 7 AC supply. Turn the switch on the front panel to the ON position. Press the “Battery Type’ button to select your battery type, the iTECHBC40 will now initiate the charging process for the connected battery. Once the battery has completed its charging cycle, switch the iTECHBC40 off, and unplug the AC power cable.
  • Page 8 Maintenance, Once the iTECHBC40 has hit float, the unit will stop outputting power. Once your battery drops below a predetermined level (depending on your battery type), the iTECHBC40 will kick back in, maintaining your battery' s state of charge. FAULT LED INDICATORS:...
  • Page 9 MOUNTING SURFACE: If you are mounting the iTECHBC40 on a hard surface like metal or a wood board, consider using anti-vibration mounts between the unit and the mounting surface. This helps reduce vibrations and extends the life of the charger.
  • Page 10 Additionally, inspect and tighten the DC output terminal screws as needed. SELECTION OF CABLE SIZE: The iTECHBC40 charger cables may not be long enough for your application. If they need extending, please refer to the table below with the recommended wire sizes.
  • Page 11 0.5mm2 (20AWG) 0.5mm2 (20AWG) 0.5mm2 (20AWG) iTechworld strongly advises that a properly trained / qualified individual conducts this task. Failure to establish a secure connection could result in a short circuit, potentially leading to fire and property damage. For wire extensions, it is advisable to utilise soldered butt splice connectors.
  • Page 12 FUSE SPECIFICATIONS: The iTECHBC40 is equipped with an inbuilt 240V AC input fuse, along with 2 x external 30A blade fuses, totalling 60A. The external fuses are replaceable if blown, it is essential to install all recommended fuses specific to the below ratings...
  • Page 13 275 x 190 x 72mm Charge Efficiency Up to 95% Charge Control Charge Type 4-Stage Selectable Battery Type Calcium LiFePO4 Bulk 14.4V 14.1V 14.7V 15.5V 14.4V Absorbtion Float 13.4V 13.5V 13.4V 13.6V The iTECHBC40 complies with AS/NZS 60335.2.29 including Australian deviations.
  • Page 14 Disclaimer: While iTechworld has taken every precaution to ensure the accuracy of the contents of this user guide, iTechworld assumes no responsibility for any errors or omissions. Furthermore, all specifications and functionality may change at any time without notice.
  • Page 15 WARNING: Ensure that the continuous output current of the charger does not exceed the battery’ s recommended maximum charging current. If you are unsure of the maximum charging current of your battery, please consult your battery’ s manufacturer. WARNING: When using the charger to charge a lithium battery, ensure that it contains an inbuilt battery management system (BMS) that features under and over-voltage protection with cell balancing.
  • Page 16 When it comes to energy storage and creation at iTechworld, we take pride in being one of the biggest names in the industry. Based in Australia, we are a family-owned and operated business. With many more innovative products on the horizon we are committed to constantly raising the bar to provide bigger and better benefi...